CN1082417C - Metal surface treatment method and metallic material treated thereby - Google Patents

Metal surface treatment method and metallic material treated thereby Download PDF

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Publication number
CN1082417C
CN1082417C CN97121872A CN97121872A CN1082417C CN 1082417 C CN1082417 C CN 1082417C CN 97121872 A CN97121872 A CN 97121872A CN 97121872 A CN97121872 A CN 97121872A CN 1082417 C CN1082417 C CN 1082417C
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metal surface
powder
metal
treating method
compressed air
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CN97121872A
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CN1211489A (en
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永井允
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PLASTRON CO Ltd
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PLASTRON CO Ltd
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Abstract

The invention relates to a metal surface processing method and metal material processed by the method, which includes a first step: mixing the first powder of a preset grain diameter and grinding properties with the compressed air, and then blowing to the target metal surface in a preset pressure in order to removes unstable foreign matters such as unstable burrs, discharge white layers, segregation of alloy constituents; and a second step: mixing the second powder of a preset grain diameter and grinding properties with the compressed air, and then blowing to the target metal surface in a preset pressure in order to smoothen sharp irregularities by filling up micro cracks and small holes as surface defects.

Description

Metal surface treating method
The present invention relates to the method for process metal surfaces, be coated with various ceramic materials on the described surface and comprise TiN etc.
Generally, all can there be ceramic coating the metal surface of any kind of.Therefore, after machined, does not often further handle with regard to the coated ceramic material metal surface.In the case, if this type of surface is processed, then can on this surface, stay the ripple that the cutting edge by instrument causes with lathe.When compression still remains in the coating, if on this surface, also leave concavo-convex.Described stress just be concentrated in corresponding that part of on, cause peeling off of ceramic coating thus.
Be head it off, grind with grind stone sometimes.But when grinding, the metal surface is equivalent to and has stood a machined, and the abrasive particle in the grind stone bites and scrapes and wipe the metal surface.If observe this moment, will find to have formed groove mark, and in this groove mark, also find unsettled metal white point such as burr (burr) that this metal white point is easy to come off under magnifying glass.
If above-mentioned surface is applied, coating just may be formed on the unsettled metal white point.And this part is very easy to come off, and part begins to peel off thus.For removing these unsettled materials, adopt so-called blasting treatment usually, wherein fine sand etc. is mixed with compressed air, blow to the metal surface then.The metal surface of removing and make of unstable material becomes coarse, forms concavo-convex thereon but in the method.And when applying on this hackly surface, stress concentrates on concavo-convex part, as mentioned above, peels off by this part and begins to take place.
For avoiding being formed with the concavo-convex of sharp edges, in some cases, in blasting treatment, blow to the surface with bead and Metal Ball.But spherical form has weakened the performance of the metal white point of removing instability, and when impacting the surface with ball, residual unstable white point then is embedded among the top layer.When reality was used this product through applying, these white points still can come off.As mentioned above, neither one can successfully provide gratifying surface appearance in the Chang Gui processing method.
The processing method that the purpose of this invention is to provide the metal surface, wherein, can be by on mach metal surface, removing unsettled foreign matter as the unstable burr that in machining process, produce, white layer and isolated alloy component, add plane surface defective such as slit and aperture, leveling has the uneven part of sharp edges, and generation is suitable for coated metal surface.
For reaching above-mentioned purpose of the present invention, the metal surface treating method that is provided comprises first treatment step and second treatment step, in first treatment step, first powder that will have predetermined particle diameter and nonferromagnetic substance mixes with compressed air, under predetermined pressure, blow to the metal target surface then, so that remove lip-deep unstable burr, with white layer or segregate to lip-deep material, and in second treatment step, second powder that will have predetermined particle diameter and nonferromagnetic substance mixes with compressed air, under predetermined pressure, blow to above-mentioned metal surface then, so that the acute angle on the metal surface is become circle and leveling, and adds flat aperture.
The first above-mentioned powder is aluminium oxide or carborundum, and the second above-mentioned powder can use glass marble, iron ball, quartz ball or marble ball.The first above-mentioned powder and second powder preferably have the particle diameter of 10-50 μ.The described predetermined pressure that is used to dry that adopts in above-mentioned first treatment step can be 0.3-3kgf/cm 2, and the described predetermined pressure that is used to dry that adopts in above-mentioned second treatment step can be 1.0-3kgf/cm 2
According to the present invention, above-mentioned processing method can further comprise third step, wherein, above-mentioned first powder is mixed with compressed air, blows to the metal target surface then under predetermined pressure, so that form tiny concavo-convex.The above-mentioned tiny concavo-convex 1-5 μ that is preferably dimensioned to be.
The accompanying drawing summary:
Shown in Figure 1 is that (amplify: schematic diagram * 5,000), it shows the surface appearance of metal material unprocessed after machined to SEM (SEM) photo.
(amplify: schematic diagram * 5,000), it shows the surface appearance behind first and second treatment steps to the SEM photo of the metal material surface that shown in Figure 2 is handles through the present invention's metal surface treating method.
(amplify: schematic diagram * 5,000), it shows the surface appearance behind first, second and the 3rd treatment step to the SEM photo of the metal material surface that shown in Figure 3 is handles through the present invention's metal surface treating method.
Below with reference to accompanying drawing the preferred embodiments of the invention are described in detail.With particle diameter is that 10-50 μ and the powder with nonferromagnetic substance such as aluminium oxide and carborundum (hereinafter referred to as " powders A ") mix with compressed air, then at 0.3-3kgf/cm 2Pressure under blow to the target metal materials surface.Thus, can remove unstable burr and the white layer on the metal surface and segregate to lip-deep material, and eliminate the foreign matter that is very easy to come off.
The spherical powder such as glass marble, iron ball, quartz ball or the marble ball (hereinafter referred to as " powder B ") that with particle diameter are 10-50 μ then mix with compressed air, then at 1.0-3kgf/cm 2Pressure under blow to above-mentioned metal surface.Acute angle on the metal surface is become circle and leveling, and add flat aperture, so just prevented stress the concentrating in coated ceramic that can cause priming paint to peel off.For the coating that forms by chemical vapour deposition (CVD), promptly coated film is diffused in the metal surface, and above-mentioned processing also is enough.
But, for physical vapour deposition (PVD), be crystal deposition and spread on the metal surface, and the surface of after carrying out surface treatment with powders A, handling with powder B again (be called " surface " B later on ") then be inappropriate, this is because it does not have nucleus when crystallization initiation.
Therefore, for obtaining the close crystal coating of matter, just must be wittingly concavo-convex at the last shape 1-5 of surfaces A/B μ, this concavo-convex stress that can not cause after applying is concentrated.This type of surface appearance (hereinafter referred to as " surfaces A/B/A ") can obtain by the following method: powders A is mixed with compressed air, then at 0.2-1.5kgf/cm 2Pressure under blow to the surface.Surfaces A/B/A has countless sizes concavo-convex at 1-5 μ, but these are concavo-convex just as nucleus of crystal.And this size also is not enough to cause after coating stress to concentrate, and generation is peeled off.The concavo-convex meeting that exists on the surface of being untreated causes concentrating of stress, but tear is managed during the processing that produces surfaces A/B and surfaces A/B/A, and becomes the surface that is suitable for applying most.
Next the embodiment that handles Heis End Mill Cutter with the method will be described.(amplify: schematic diagram * 5,000), it shows the surface appearance of metal material unprocessed after machined to the SEM photo of shown in Figure 1 is cutting edge.This figure shows, produces many groove marks after the machined, and in machining process in through the marginal portion of machined because the stress that applies has also produced burr 2, described marginal portion through processing is without any further processing.
The schematic diagram of the metal material surface that shown in Figure 2 is handles through the present invention's metal surface treating method, its performance be the same area of cutting edge; Surfaces A/B handles with powders A and powder B.Eliminated sharp-pointed concavo-convexly, and flattened into like the hill concavo-convex 3.
Fig. 3 is the metal material surface of further handling with powders A, wherein, if desired, on surfaces A/B, have a mind to form concavo-convex, so that surfaces A/B/A to be provided.At this, form the concavo-convex 4 of a plurality of 1-5 of being of a size of μ from the teeth outwards, and produced stress as shown in fig. 1 concentrate sharply concavo-convex, perhaps unsettled burr etc. all are removed.
The foregoing description is under the situation of the existing coating in metal surface, and still Treatment of Metal Surface according to the present invention also is effective to the plating of needs similar face situation.Treatment of Metal Surface of the present invention also is effectively to the instrument that needs mechanical strength, and the mechanical strength that this moment is used is because burr and isolated material may cause damage.It also is effectively for plastics with metal die, if having burr and white layer in this mould, then can tangle resin, and produce adhesion in mould.
As mentioned above, according to the present invention, unstable material that is easy to come off such as burr, white layer and isolated material can be removed from the metal surface, and clean Surface is provided thus, and should the surface after this handles, sharply concavo-convex broken leveling, slit or aperture are added flat.For the coating that needs nucleus, can on smooth surface, form wittingly and be used as the concavo-convex of nucleus.
Therefore, can on the matrix of high mechanical properties, form the close crystal coating of matter.Can obtain having the metal material of following surface appearance thus: coating not only has high rigidity but also have high bond strength.

Claims (6)

1, a kind of metal surface treating method, it comprises:
First treatment step, wherein, first powder that will have predetermined particle diameter and nonferromagnetic substance mixes with compressed air, blows to the metal target surface then under predetermined pressure, so that remove lip-deep unstable burr and white layer or segregate to lip-deep material; And
Second treatment step, wherein, second powder that will have predetermined particle diameter and nonferromagnetic substance mixes with compressed air, blows to above-mentioned metal surface then under predetermined pressure, so that the acute angle on the metal surface is become circle and leveling, and adds flat aperture.
2, metal surface treating method as claimed in claim 1, wherein, described first powder is aluminium oxide or carborundum, and described second powder comprises glass marble, iron ball, quartz ball or marble ball.
3, metal surface treating method as claimed in claim 1, wherein, described first powder and second powder have the particle diameter of 10-50 μ.
4, metal surface treating method as claimed in claim 1, wherein, the described predetermined pressure that is used to dry that adopts in described first treatment step is 0.3-3kgf/cm 2, and the described predetermined pressure that is used to dry that adopts in described second treatment step is 1.0-3kgf/cm 2
5, metal surface treating method as claimed in claim 1, it further comprises third step, wherein, described first powder mixes with compressed air, blows to the metal target surface then under predetermined pressure, so that form tiny concavo-convex.
6, metal surface treating method as claimed in claim 5, wherein, the described tiny concavo-convex 1-5 μ that is preferably dimensioned to be.
CN97121872A 1997-09-01 1997-12-10 Metal surface treatment method and metallic material treated thereby Expired - Fee Related CN1082417C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP9251326A JP2978137B2 (en) 1997-09-01 1997-09-01 Metal surface treatment method and metal material treated
JP251326/97 1997-09-01

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CN1211489A CN1211489A (en) 1999-03-24
CN1082417C true CN1082417C (en) 2002-04-10

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Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19924422C2 (en) * 1999-05-28 2001-03-08 Cemecon Ceramic Metal Coatings Process for producing a hard-coated component and coated, after-treated component
JP4936925B2 (en) * 2006-03-03 2012-05-23 日本碍子株式会社 Blasting method
CN102433421A (en) * 2011-12-15 2012-05-02 比亚迪股份有限公司 Amorphous alloy surface treatment process
JP5723942B2 (en) * 2013-09-18 2015-05-27 株式会社不二機販 Surface treatment method for powdered metal materials
CN103465172A (en) * 2013-09-25 2013-12-25 张家港市锦丰润尔发五金塑料厂 Metal surface lubrication method
CN105171614B (en) * 2015-09-18 2018-05-29 深圳市和胜金属技术有限公司 A kind of method of powder removal vanadium carbide film
JP6286470B2 (en) * 2016-04-06 2018-02-28 株式会社不二機販 Mold surface treatment method
JP6841280B2 (en) * 2016-06-23 2021-03-10 新東工業株式会社 Surface treatment method for projectiles and hot forged products using the projectiles

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4545155A (en) * 1982-08-20 1985-10-08 Tokyo Shibaura Denki Kabushiki Kaisha Method for removing flashes from molded resin product
CN1013545B (en) * 1989-12-29 1991-08-21 荣成市水产局 Process for kelp-cultivating by buoying with rope binding
CN1125786A (en) * 1994-12-26 1996-07-03 邓志强 Surface processing method of high-hardness aluminum or aluminum alloy tack-free pot

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4545155A (en) * 1982-08-20 1985-10-08 Tokyo Shibaura Denki Kabushiki Kaisha Method for removing flashes from molded resin product
CN1013545B (en) * 1989-12-29 1991-08-21 荣成市水产局 Process for kelp-cultivating by buoying with rope binding
CN1125786A (en) * 1994-12-26 1996-07-03 邓志强 Surface processing method of high-hardness aluminum or aluminum alloy tack-free pot

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JP2978137B2 (en) 1999-11-15
SG75816A1 (en) 2000-10-24
CN1211489A (en) 1999-03-24
TW356437B (en) 1999-04-21

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