CN105642758A - Forming die for U-shaped bent pipes of condensers - Google Patents

Forming die for U-shaped bent pipes of condensers Download PDF

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Publication number
CN105642758A
CN105642758A CN201610094743.9A CN201610094743A CN105642758A CN 105642758 A CN105642758 A CN 105642758A CN 201610094743 A CN201610094743 A CN 201610094743A CN 105642758 A CN105642758 A CN 105642758A
Authority
CN
China
Prior art keywords
die
flat segments
bending die
clamping
clamping die
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610094743.9A
Other languages
Chinese (zh)
Inventor
周树文
欧阳鹏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Jin Hecheng Air Conditioning For Automobiles Co Ltd
Original Assignee
Zhejiang Jin Hecheng Air Conditioning For Automobiles Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Jin Hecheng Air Conditioning For Automobiles Co Ltd filed Critical Zhejiang Jin Hecheng Air Conditioning For Automobiles Co Ltd
Priority to CN201610094743.9A priority Critical patent/CN105642758A/en
Publication of CN105642758A publication Critical patent/CN105642758A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/02Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
    • B21D53/06Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of metal tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/16Auxiliary equipment, e.g. for heating or cooling of bends

Abstract

The invention discloses a forming die for U-shaped bent pipes of condensers. The forming die comprises a pressing die, a clamping die and a bending die, wherein the pressing die, the clamping die and the bending die are arranged on a worktable and are provided with half-round grooves; the bending die comprises an arc section and a straight section, the two side edges of the straight section are symmetric, the included angle between the extension lines of the two side edges ranges from 2 degrees to 5 degrees, the axial line of the half-round groove in the straight section is parallel with the adjacent extension lines of the side edges of the straight section, and the half-round groove in the arc section and the half-round groove in the straight section are smoothly connected; the pressing die, the clamping die and the bending die are matched for clamping the pipes. According to the forming die, by arranging the bending die comprising the arc section and the straight section and arranging the pressing die and the clamping die both matched with the bending die for clamping the pipes, the machining errors of the U-shaped bent pipes are reduced, the machining precision is guaranteed, and the machining efficiency is improved.

Description

Condenser U-bend mould
Technical field:
The present invention relates to condenser bend pipe technical field of processing equipment, particularly to a kind of condenser U-bend mould.
Background technology:
In prior art, U-tube for minor radius produces, at present basic adopting the curved mode of mould, namely pipe fitting is pressed on bending die by clamping die, and with bending die synchronous rotary, pipe fitting is driven to move in a circle around bending die center, until required angle, before entering clamping die, pipe fitting is in pressing mold, pipe fitting is also applied certain radial pressure by pressing mold, and does axial straight line boosting towards bending direction. Owing to pipe fitting has flexing resistance, therefore in actual production, pipe fitting flexibility is 175 �� ~ 178 ��, when using this mode of production for the U-tube that required precision is high, it is necessary to workman bends correction further by hand, and machining accuracy is low, and production efficiency is low.
Summary of the invention:
The invention provides a kind of condenser U-bend mould, solve flexibility in prior art and be difficult to reach 180 ��, machining accuracy is low, the problem that production efficiency is low.
The technology solution of the present invention is as follows: a kind of condenser U-bend mould, it includes the pressing mold arranged on the table, clamping die and bending die, described pressing mold, clamping die and bending die are respectively equipped with semi-circular recesses, described bending die includes arc section and flat segments, the dual-side symmetry of described flat segments and its extended line become 2 �� ~ 5 �� angles, the side extended line of the flat segments that the axial line of the semi-circular recesses in described flat segments is adjacent respectively is parallel, semi-circular recesses on described arc section is smoothly connected with the semi-circular recesses in flat segments, described pressing mold, clamping die coordinates with bending die to clamp pipe fitting.
As preferably, described bending die is rotationally connected by rotating shaft and workbench.
As preferably, described pressing mold is arranged at bending die side by pushing mechanism. Pipe fitting is applied certain radial pressure by pressing mold.
As preferably, described clamping die side forms fixture block, described clamping die is connected with connecting portion by fixture block, described connecting portion is arranged on flat segments side by cranked mechanism, described clamping die opposite side side side adjacent with flat segments side is parallel to each other, and the rotational axis line of clamping die overlaps with rotating shaft core line. Pipe fitting is pressed on bending die by clamping die, and with bending die synchronous rotary, drive pipe fitting move in a circle around bending die center.
As preferably, described cranked mechanism includes the vertical push rod being articulated and connected with connecting portion, and described vertical push rod one end and connecting portion are articulated and connected, and the other end is hingedly connected with promotion cylinder.
The beneficial effects of the present invention is: by arranging the bending die including arc section and flat segments, and coordinate the pressing mold to clamp pipe fitting and clamping die with bending die, reduce the mismachining tolerance of U-bend, it is ensured that machining accuracy, improve working (machining) efficiency.
Accompanying drawing illustrates:
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the top view of the present invention.
In figure: 1, pressing mold; 2, clamping die; 3, bending die; 4, semi-circular recesses; 5, arc section; 6, flat segments; 7, rotating shaft; 8, fixture block.
Detailed description of the invention:
In conjunction with 1,2 pairs, accompanying drawing one condenser U-bend mould of the present invention, it is described further.
A kind of condenser U-bend mould of the present invention, it includes the pressing mold 1 arranged on the table, clamping die 2 and bending die 3, pressing mold 1, clamping die 2 and bending die 3 are respectively equipped with semi-circular recesses 4, bending die 3 includes arc section 5 and flat segments 6, the dual-side symmetry of flat segments 6 and its extended line become 5 �� of angles, the side extended line of the flat segments 6 that the axial line of the semi-circular recesses 4 in flat segments 6 is adjacent respectively is parallel, semi-circular recesses 4 on arc section 5 is smoothly connected with the semi-circular recesses 4 in flat segments 6, pressing mold 1, clamping die 2 coordinates to clamp pipe fitting with bending die 3.
Further, bending die 3 is rotationally connected by rotating shaft 7 and workbench.
Further, pressing mold 1 is arranged at bending die 3 side by pushing mechanism.
Further, clamping die 2 side forms fixture block 8, clamping die 2 is connected with connecting portion by fixture block 8, connecting portion is arranged on flat segments 6 side by cranked mechanism, clamping die 2 opposite side side side adjacent with flat segments 6 side is parallel to each other, and the rotational axis line of clamping die 2 overlaps with rotating shaft 7 axial line.
Further, cranked mechanism includes the vertical push rod being articulated and connected with connecting portion, and vertical push rod one end and connecting portion are articulated and connected, and the other end is hingedly connected with promotion cylinder.
The operation principle of the present invention is: pipe fitting is pressed on bending die 3 by clamping die 2, and with bending die 3 synchronous rotary, pipe fitting is driven to move in a circle around bending die 3 center, until required angle, before entering clamping die, pipe fitting is in pressure, in 1, pipe fitting is applied certain radial pressure by pressing mold 1, and does axial straight line boosting towards bending direction.
The foregoing is only presently preferred embodiments of the present invention, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, all should belong to the scope of protection of the invention.

Claims (5)

1. a condenser U-bend mould, it includes the pressing mold (1) arranged on the table, clamping die (2) and bending die (3), described pressing mold (1), clamping die (2) and bending die (3) are respectively equipped with semi-circular recesses (4), it is characterized in that: described bending die (3) includes arc section (5) and flat segments (6), the dual-side symmetry of described flat segments (6) and its extended line become 2 �� ~ 5 �� angles, the side extended line of the flat segments (6) that the axial line of the semi-circular recesses (4) in described flat segments (6) is adjacent respectively is parallel, semi-circular recesses (4) on described arc section (5) is smoothly connected with the semi-circular recesses (4) in flat segments (6), described pressing mold (1), clamping die (2) coordinates to clamp pipe fitting with bending die (3).
2. condenser U-bend mould according to claim 1, it is characterised in that: described bending die (3) is rotationally connected by rotating shaft (7) and workbench.
3. condenser U-bend mould according to claim 2, it is characterised in that: described pressing mold (1) is arranged at bending die (3) side by pushing mechanism.
4. condenser U-bend mould according to claim 2, it is characterised in that:
Described clamping die (2) side forms fixture block (8), described clamping die (2) is connected with connecting portion by fixture block (8), described connecting portion is arranged on flat segments (6) side by cranked mechanism, described clamping die (2) opposite side side is parallel to each other with flat segments (6) adjacent side side, and the rotational axis line of clamping die (2) overlaps with rotating shaft (7) axial line.
5. condenser U-bend mould according to claim 4, it is characterised in that:
Described cranked mechanism includes the vertical push rod being articulated and connected with connecting portion, and described vertical push rod one end and connecting portion are articulated and connected, and the other end is hingedly connected with promotion cylinder.
CN201610094743.9A 2016-02-22 2016-02-22 Forming die for U-shaped bent pipes of condensers Pending CN105642758A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610094743.9A CN105642758A (en) 2016-02-22 2016-02-22 Forming die for U-shaped bent pipes of condensers

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610094743.9A CN105642758A (en) 2016-02-22 2016-02-22 Forming die for U-shaped bent pipes of condensers

Publications (1)

Publication Number Publication Date
CN105642758A true CN105642758A (en) 2016-06-08

Family

ID=56489622

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610094743.9A Pending CN105642758A (en) 2016-02-22 2016-02-22 Forming die for U-shaped bent pipes of condensers

Country Status (1)

Country Link
CN (1) CN105642758A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2085483A1 (en) * 1970-04-24 1971-12-24 Vallourec Tube bending appts - allowing for relaxation of the bend dug to the resilience of the tube
CN2049565U (en) * 1989-03-02 1989-12-20 东方锅炉厂 Small bending radius u form pipe bender
US4979385A (en) * 1988-04-21 1990-12-25 Eaton Leonard Picot S.A. Process and apparatus for monitoring backspringing when bending an elongated element such as a pipe
CN101161365A (en) * 2007-11-22 2008-04-16 重庆大学 A coiling wire mould for making tube with various outer diameter
CN205519241U (en) * 2016-02-22 2016-08-31 浙江金禾成汽车空调有限公司 Condenser U -shaped elbow pipe forming die

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2085483A1 (en) * 1970-04-24 1971-12-24 Vallourec Tube bending appts - allowing for relaxation of the bend dug to the resilience of the tube
US4979385A (en) * 1988-04-21 1990-12-25 Eaton Leonard Picot S.A. Process and apparatus for monitoring backspringing when bending an elongated element such as a pipe
CN2049565U (en) * 1989-03-02 1989-12-20 东方锅炉厂 Small bending radius u form pipe bender
CN101161365A (en) * 2007-11-22 2008-04-16 重庆大学 A coiling wire mould for making tube with various outer diameter
CN205519241U (en) * 2016-02-22 2016-08-31 浙江金禾成汽车空调有限公司 Condenser U -shaped elbow pipe forming die

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Application publication date: 20160608