A kind of emery wheel automatic assembly line
Technical field
The present invention relates to a kind of emery wheel production equipment, specifically a kind of emery wheel automatic assembly line.
Background technology
Emery wheel, as a kind of main grinding grinding tool, is through pressed compact, drying using abrasive material and bonding agent mixed material
It is made with roasting.In traditional production technology, made using pressed compact, drying and roasting after abrasive material and bonding agent mixing
Form, material adds mold base, deliver to press and rely on and be accomplished manually, have the following disadvantages:Feeding quantity relies on people in emery wheel mold base
Work adds throwing, and monolithic abrasive wheel forming quality is uncontrollable, and product quality stabilization, uniformity are poor;It is material density in emery wheel mold base, smooth
Degree determines emery wheel pressed compact Forming Quality, and mold base raw material adds throwing, smooth relying on to be accomplished manually, manually smooth to waste time and energy, mould
Material density and flatness are whard to control in base, and product quality is uneven after pressed compact, firing, and uniformity is relatively low, and yield rate is low;
Without being accurately positioned, in subsequent artefacts' addition and smooth raw material, raw material impact and smooth stirring easily cause net to artificial mesh sheet of placing
Piece is damaged, skew or place out-of-flatness, so as to cause the reduction to emery wheel entirety enhancing effect, or even is had the opposite effect, emery wheel into
Type quality cannot ensure;Artificial to place core ring, operation is loaded down with trivial details, and inefficiency, labour intensity is high;Artificial core ring of placing is without accurate
Positioning, in subsequent artefacts' addition and smooth raw material, raw material impact and smooth stirring easily cause the skew of core ring or placement out-of-flatness,
So as to impact abrasive wheel forming quality;Abrasive wheel forming moulding press is dried after being pressed into base, roasting is completed.In summer operation temperature
Under environment higher, easily shaked out wheel blank by adhesive tape in grinding wheel forming molds during molding head compacting emery wheel base, influence production operation.
The content of the invention
For above-mentioned deficiency, the invention provides a kind of high degree of automation, feeding is convenient, the stabilization that feeds intake, uniform, mesh sheet
Place smooth, raw material is uniform in mould, be conducive to improving the automatic assembly line of emery wheel compression molding quality.
The technical solution adopted by the present invention is:A kind of emery wheel automatic assembly line, including grinding wheel forming molds, be set in turn in
Lower net plate place system, feeding system, feeding system, scraper system, upper net plate place system, pressure network system on production track
System, core ring place system and moulding press, grinding wheel forming molds are arranged on production track,
The upper and lower mesh sheet place system structure is identical, including mesh sheet bearing support, the mesh sheet lifting axis of guide, mesh sheet liter
Sending down abnormally ascending cylinder, mesh sheet concatenation post, mesh sheet support plate, mesh sheet rack, placement slide rail, placement cylinder, slide, the axis of guide, lifting air
Cylinder, vacuum cup, claw cylinder, claw, dividing plate reclaim frame, dividing plate fulcrum bearing, dividing plate pallet and dividing plate divider, mesh sheet bearing support
One end is connected to production track outer side edges, and a mesh sheet rack, net are supported on the mesh sheet bearing support other end and production track inner side
Piece bearing support lower end vertically connects mesh sheet lift cylinder, and vertical sliding motion is worn and connects the mesh sheet lifting axis of guide, mesh sheet on mesh sheet bearing support
Lifting axis of guide bottom connects mesh sheet lift cylinder telescopic end through connecting plate, and mesh sheet lifting axis of guide upper horizontal is connected with mesh sheet
Support plate, the vertical concatenation that is provided with is supported on mesh sheet support plate the fiber for being spaced and being superimposed between mesh sheet support plate and mesh sheet bearing support
The mesh sheet concatenation post of mesh sheet and dividing plate, mesh sheet concatenation post vertical sliding motion is worn and connects mesh sheet support plate;Mesh sheet rack is provided with along life
The placement slide rail that grinding wheel forming molds on track concatenate post direction to mesh sheet is produced, slip is worn and connects slide on placement slide rail, on slide
Vertical wearing is connected to the axis of guide, and the lower horizontal of the axis of guide is connected with vacuum cup, and vertically lift cylinder is fixedly connected with slide,
The telescopic end connection vacuum cup of lift cylinder, is uniformly provided with more than three claw cylinders, every support on vacuum cup upper surface
The inner fixation of pawl cylinder is articulated with vacuum cup upper surface, and every outer end of claw cylinder is movably hinged the upper of a claw
End, is movably hinged on vacuum cup in the middle part of claw, and the lower end of claw is in stretch into vacuum around its middle part pin joint moving rotary
Sucker lower state, claw stretches into the vacuum cup innermost circle diameter in lower section more than dividing plate diameter and straight less than fiber mat
Footpath;Dividing plate is connected with mesh sheet rack and reclaims frame, dividing plate reclaims erection and is placed between placement slide rail and mesh sheet bearing support, dividing plate
Frame is reclaimed through one dividing plate pallet one end of dividing plate fulcrum bearing horizontal rotation supporting, dividing plate recovery frame is provided with and is smaller than dividing plate two-by-two
The dividing plate divider of diameter diameter, dividing plate pallet is in place contorted between dividing plate divider scope below slide rail around dividing plate fulcrum bearing
State;
The feeding system includes refining disk, refining motor, blending axis, refining push pedal, discharging opening, feeding track, feeding
Lattice shelves, feeding motor, sub-material track and sub-material motor, refining motor, blending axis and refining push pedal are arranged in refining disk, refining
Motor connection is arranged at the blending axis at refining Pan Nei centers, and the plane of refining push pedal is overlapped with blending axis axis and through connecting rod is along even
The involute direction uniform intervals of material axle circle are connected on blending axis, and discharging opening is arranged on refining disk gradually to be opened with what blending axis were justified
Line direction outermost end refining push pedal outer end correspondence;Feeding track drives inclined to upper feeding state, feeding rail through feeding motor
The feeding lattice shelves of many lattice correspondence discharging openings are uniformly provided with road, feeding track upper end is correspondingly arranged in sub-material track middle part top,
Sub-material track connection sub-material motor is in be fed to either side from sub-material track middle part or alternate feeding state, sub-material to both sides
The both sides correspondence feeding system of track;
The feeding system includes that support, counterweight are directly shaken, receiver, switch-mode regulation block, coarse adjustment switch, fine setting are fixed
Plate, fine setting cylinder, the axis of guide, fine adjustment switch, pulley electric motor, belt pulley set, feeding belt, hopper, interior grid, weighing
Disk, weighing sensor, splicing disc carrier, tumble cylinder, the brush support that feeds intake, the brush motor that feeds intake and the brush that feeds intake, counterweight are directly shaken and are connect
The equal support connection of charging tray support on support, directly shake and be provided with receiver by counterweight, the side seal mouth of receiver one, another side opening;Branch
It is supported with belt pulley set on frame, belt pulley set connection pulley electric motor, belt pulley set is provided with feeding belt, feeding belt is appointed
Side is arranged at receiver sealing side top, and feeding belt top gap is provided with hopper, and hopper upper and lower opening is provided with hopper
Along the interior grid of feeding belt direction of feed, hopper is divided into two chambers by interior grid;Receiver open side is provided with switch-mode regulation
Block, switch-mode regulation block be provided with can the coarse adjustment switch fixed of upper and lower lift adjustment and fine setting fixed plate, coarse adjustment switchs and connects
Charging tray opening side opening is in the adjustable state in gap, and fine setting fixed plate is provided with fine setting cylinder, finely tunes and connected on the axis of guide of cylinder
Fine adjustment is switched, and fine adjustment switch is in the adjustable state in gap with receiver opening side opening;Receiver open side lower section is provided with title
Charging tray, the side seal mouth of weighing disk one, another side opening, weighing disk seal mouthful side correspondence receiver open side, the weighed sensing of weighing disk
Device is supported on splicing disc carrier and one end bottom is movably hinged, the other end is driven around hinge by the tumble cylinder on splicing disc carrier
Contact overturns, weighing dish opening correspondence production track top, and weighing dish opening side is provided with rotating brush and sweeps weighing dish opening side opening
The brush that feeds intake, feed intake brush be connected to the brush support that feeds intake through the brush motor that feeds intake, the brush support that feeds intake is connected on support;
The scraper system include scraper support, elevating lever, lift cylinder, cylinder supports plate, support wheel, support spring,
Fine setting eccentric wheel, fine setting sensing head, fine-tuning sensor, fine adjustment shaft, fine setting motor, doctor blade holder, scraper adjustment seat, connecting shaft, bullet
Spring, scraper, positioning cylinder, limited bayonet and roller, non-direction of feed both sides of the grinding wheel forming molds on production track are all provided with
The opening for having limited bayonet, limited bayonet inner side correspondence grinding wheel forming molds circumference is provided with two rollers, and limited bayonet outside connects
Connect positioning cylinder;Scraper support is supported by production track, scraper support is provided with fine setting motor, fine setting motor connection fine setting
Axle, fine adjustment shaft is uploaded and is connected to two fine setting eccentric wheels, and any fine setting eccentric wheel is provided with and is passed with the fine setting of axis of rotation with fine adjustment shaft
Sense head, scraper support is provided with fine-tuning sensor corresponding with fine setting sensing head, divides in the eccentric proximal points of two fine setting eccentric wheels
Two support wheels are not supported by, and two support wheels are connected on cylinder supports plate, and cylinder supports plate is connected to scraper branch through support spring
On frame, lift cylinder bottom is supported on cylinder supports plate, lift cylinder top connects two elevating lever upper ends, and two elevating lever activities are worn
It is connected on scraper support, the lower end connection doctor blade holder of two elevating levers is worn through the connecting shaft activity with spring on doctor blade holder and connects scraper
Adjustment seat, the two ends of spring connect doctor blade holder and scraper adjustment seat respectively, and scraper is connected in scraper adjustment seat, and level is equal on scraper
It is even to be provided with multiple through holes;
The pressure network system includes:Pressure network support, pressure network support is supported on production track;Lift cylinder, lift cylinder
It is connected on pressure network support through the support of cylinder supports plate;Lifting suspension rod, lifting suspension rod connection lift cylinder is in lift cylinder liter
Drop state;Lifting pressure ring, lifting pressure ring movable hanging is connected on lifting suspension rod in disengagement movable hanger rod clamping grinding wheel forming molds core
Rod synchronous rotary or hang connects lifting suspension rod synchronization lifting state;It is described lifting pressure ring include outer press ring and inner pressure ring, outer press ring with
Grinding wheel forming molds modular ring inwall is in intimate contact state, and inner pressure ring is coaxially connected on outer shroud through multiple dowels, internal pressure
Ring diameter of bore is not more than abrasive wheel forming die mandrel top conehead maximum bottom footpath, and inner pressure ring activity is mounted on lifting suspension rod;Institute
Stating lifting suspension rod includes suspension rod and suspension ring, and suspension rod upper end connection lift cylinder is in lift cylinder synchronization lifting state, on suspension rod
End connection suspension ring, rings height is less than inner pressure ring, and projection section is overlapped in vertical direction for suspension ring and inner pressure ring;
The core ring place system include core ring vibration sieve, produce track, pick and place core ring connecting plate, core ring lift cylinder,
The core ring axis of guide, rotary cylinder, rotating disk, core ring bearing post, core ring crawl frame, the placement axis of guide, placement cylinder, crawl are slided
Seat, crawl lift cylinder, the crawl axis of guide, guiding axis fixing plate, fairlead, spring and core ring sucker, production track outside connect
Access and put core ring connecting plate, pick and place core ring connecting plate lower surface and vertically connect core ring lift cylinder upper end, under core ring lift cylinder
End two core ring axis of guide lower ends of connection, the two core ring axis of guides are picked and placeed on core ring connecting plate in sliding up and down lifting and be connected to, and are picked and placeed
Rotated air cylinder driven supporting rotating disk on core ring connecting plate, Symmetrical vertical connects two core ring bearing posts, Ren Yixin in rotating disk
Ring bearing post is sieved through producing track correspondence core ring vibration, and another core ring bearing post is the symmetrical centre of the two core ring axis of guides, two cores
Ring axis of guide upper end holds out against core ring lower end surface state on another core ring bearing post of supporting in lifting;The two ends difference of core ring crawl frame
Support connection is in production track and picks and places on core ring connecting plate, places the axis of guide and is arranged on core ring crawl frame in along production track
2 direction horizontal parallel states of the plug of upper grinding wheel forming molds and another core ring bearing post, slip is worn and is connect on the placement axis of guide
Crawl slide, the placement cylinder that crawl slide is connected and fixed on core ring crawl frame is in be driven placing the axis of guide by placement cylinder
Upper slip corresponds to grinding wheel forming molds and another core ring bearing post upper states respectively, and crawl lifting is vertically arranged on crawl slide
Cylinder, two crawl axis of guide vertical sliding motions are arranged on crawl slide, and two crawl axis of guide lower end connections are oriented to axis fixing plate, lead
To the telescopic end of axis fixing plate connection crawl lift cylinder, it is oriented to and fairlead is connected on axis fixing plate, the interior slip of fairlead is set
Core ring sucker, core ring sucker and is oriented between axis fixing plate and is provided with coaxial and be the spring in fairlead with crawl lift cylinder;
The molding head of the moulding press is correspondingly arranged on production track.
Further, membrane system is additionally provided with the moulding press, membrane system includes being respectively arranged at moulding press import
Side and the feeding roller and material receiving roller of outlet side, between feeding roller and material receiving roller winding be connected be arranged in moulding press molding it is intraoral
Membrane material, membrane material is arranged at molding head lower section.
Compared with prior art, it is an advantage of the invention that:
1st, raw material is positioned in refining disk, and refining motor drives the push pedal of polylith refining to rotate through blending axis, blending axis circle
The refining push pedal rotation of involute inner terminal outwards pushes the raw material at refining disk center to blending axis along involute tangential direction
Close to the penultimate refining push pedal of inner terminal on round involute, it is pushed outwardly successively, until gradually being opened by what blending axis were justified
Raw material is sent out in the refining push pedal rotation of line outermost end by discharging opening, and raw material carries out refining in refining disk while feeding, former
Material is well mixed, is conducive to improving abrasive wheel forming quality;The raw material correspondence sent out by refining disk feeding port is dropped down onto under feeding track
In the feeding lattice shelves at end, the raw material in feeding lattice shelves is delivered into feeding track upper end by feeding track inclination and drops down onto sub-material track
On, powder raw material delivery safety, stabilization in feeding lattice shelves are environmentally safe;Sub-material track sub-material motor drive under be in
Side is fed or alternates feeding state to both sides, and different feeding speed are selected by the feeding requirement of different size emery wheel,
Unilateral feeding when feeding speed is fast, both sides alternate feeding when feeding speed is slow, practical, can effectively take into account production efficiency
And cost.Refining feeding is carried out to the feeding track with feeding lattice shelves using the refining disk with even distributor, then by feeding rail
Road pair can the sub-material track of unilateral or bilateral feeding carry out unilateral or bilateral sub-material, realize the feeding to emery wheel production, its structure
Simply, without artificial operation, time saving and energy saving, loading efficiency is high, pollution-free using safety.
2nd, after emery wheel raw material mixing feeding send into hopper in grid side inner chamber, raw material in hopper through hopper below
Feeding belt drives the inner chamber that interior grid opposite side is screened to by interior grid, and delivers to splicing by hopper and feeding belt gap
Sieved sieve falls into receiver sealing side, and receiver vibrates in the case where counterweight is directly shaken and driven and for the raw material for sealing side to be vibrated to open side,
And weighing disk seal mouthful side is dropped down onto by receiver open side, weighing sensor is weighed raw material in receiver, former when monolithic emery wheel is met
During material weight, the upset of weighing disk is driven to turn to raw material to complete to feed intake in production line mould by upset cylinder:Raw material is in hopper
Sieved through interior grid, can further ensure that feed particles are uniform, be conducive to improving subsequent charge weighing precision and formed product matter
Amount;When raw material delivers to weighing disk by splicing disc vibration, can up and down adjust thick on switch-mode regulation block according to emery wheel feeding amount size
Regulation switch, the size that the clearance control raw material switched by receiver and coarse adjustment passes through mouth, weighing is claimed to obtain in weighing sensor
When raw material is close to setting value on disk, drives fine setting to connect by the axis of guide by fine setting cylinder and switch downward on switch-mode regulation block
Section, is gradually reduced receiver with the raw material of fine adjustment switch by mouth gap, until it is complete by mouth gap to reach setting value raw material
Contract fully, when raw material reaches setting value on weighing pan, will by weighing pan open side by weighing sensor control tumble cylinder upset
Raw material is delivered in production line mould, and feeding accuracy is high, it is to avoid feeding excessive or in shortage, is conducive to improving formed product matter
Amount;While blanking is overturn, the weighing sensor control brush motor that feeds intake drives the brush rotating brush that feeds intake to sweep weighing pan, further really
Protect the complete feeding of raw material, improve product quality.Feeding belt sieving charging, receiver is coordinated to coordinate sealing using hopper successively
Device vibrates quantitative feed and weighing pan coordinates the quantitative upset of the brush that feeds intake to feed intake, and realizes the automatic charging of production line, its structure
Simply, compact, full-automatic charging is time saving and energy saving, and inventory is accurately controlled, be conducive to improve suppress after emery wheel steady quality,
Uniformity.
3rd, the upper and lower mesh sheet place system being respectively provided with before feeding system, after scraper system, for placing under emery wheel
Mesh sheet and upper net plate;Multiple spaced fiber mats and mesh sheet dividing plate are serially connected on mesh sheet support plate through mesh sheet concatenation post,
It is vertically moved up or down from mesh sheet support plate and fiber mat is sent to the vacuum cup being arranged above mesh sheet bearing support, fiber mat supporting knot
Structure stabilization, feeding is convenient, stabilization;Vacuum cup is connected to the telescopic end of lift cylinder, and lift cylinder control vacuum cup declines
Be depressed into the superiors' fiber mat on mesh sheet support plate, by the mesh sheet under vacuum cup vacuumizing and adsorbing the superiors fiber mat every
Plate, after the fiber mat reset that vacuum cup absorption mesh sheet dividing plate drives thereon, the control claw rotation of claw cylinder makes claw
Vacuum cup lower section is stretched into lower end, and claw is stretched into and is a little located between fiber mat and mesh sheet dividing plate, and dividing plate pallet is in tray supporter
To vacuum cup lower section, vacuum cup inflation is abandoned adsorbing mesh sheet dividing plate, because fiber mat is with diameter greater than mesh sheet for upper rotation
Dividing plate diameter, fiber mat is fallen within claw, and mesh sheet dividing plate is fallen within dividing plate pallet, and sliding seat has through direct bearing to drive support
The vacuum cup of fiber mat moves to production track grinding wheel forming molds top, and the control claw rotation of claw cylinder makes claw lower end
Point is located at outside fiber mat, and fiber mat drops down onto the automatic placement that fiber mat is completed in grinding wheel forming molds without support, while
Dividing plate pallet is reversely rotated by dividing plate divider by the mesh sheet spacers block on dividing plate pallet and by dividing plate pallet on tray supporter
On drop down onto the recovery that mesh sheet dividing plate is completed in corresponding mesh sheet dividing plate collection box, that its fiber mat is placed is convenient, stable, accurately,
High degree of automation.Be supported with the mesh sheet dividing plate of fiber mat using vacuum cup vacuum suction, coordinate claw hold up diameter compared with
Big fiber mat conveys and is placed into production track grinding wheel forming molds the automatic placement for completing fiber mat, the letter of its structure
It is single, without artificial operation, can be from grinding wheel forming molds conveying mesh sheet, automaticity on trend grinding wheel molding machine production track
Height, is conducive to improving operating efficiency and abrasive wheel forming quality.
4th, after putting into raw material in grinding wheel forming molds, grinding wheel forming molds are delivered into positioner first, by positioning gas
Cylinder controls limited bayonet to be retracted to grinding wheel forming molds, coordinates the roller clamping grinding wheel forming molds excircle of limited bayonet opening
Realize the positioning of grinding wheel forming molds;Then control lift cylinder drives doctor blade device to decline through elevating lever, makes doctor blade device
Scraper correspondence is stretched into grinding wheel forming molds, is passively rotated on grinding wheel molding machine in grinding wheel forming molds, and doctor blade device is scraped
Knife is completed to the raw material finishing operations in grinding wheel forming molds;Before raw material finishing operations in grinding wheel forming molds, positioner
Roller Plane of rotation on limited bayonet is parallel with the passive Plane of rotation of grinding wheel forming molds, on the opening of two limited bayonets
Grinding wheel forming molds correspondence scraper bracket clamp tightening position is conducive to improving the scraper smooth precision of support scraper by four rollers, with
And improve usage safety performance, the service life of scraper;In grinding wheel forming molds during raw material finishing operations, motor is finely tuned
Trimmed axle drives fine setting eccentric wheel rotation, fine setting eccentric wheel rotation support cylinder supports plate fine setting lifting, cylinder supports plate warp
Lift cylinder, elevating lever drive doctor blade device fine setting lifting;When fine setting eccentric wheel is micro- with the initial strong point of cylinder supports plate
During the eccentric proximal points of eccentric wheel, now doctor blade device drives in lift cylinder and drops to extreme lower position, and doctor blade device is by sand
The bottom of raw material carries out smooth scraper in wheel shaping mould, with the rotation of fine setting eccentric wheel, when the rotation of fine setting eccentric wheel and gas
The strong point of cylinder supporting plate is that when finely tuning the eccentric remote point of eccentric wheel, now doctor blade device is increased to extreme higher position, scraper dress
The rotary scraping from the bottom to top for gradually rising and completing raw material in grinding wheel forming molds is put, demand is smooth with grinding wheel forming molds
Raw material gradually decrease, gradually raising doctor blade device can effectively improve the uniformity and flatness of raw material scraper, it is ensured that follow-up raw
Produce emery wheel quality;In addition, fixed angle of the adjustment fine setting sensing head on fine adjustment shaft or fine setting eccentric wheel, fine setting sensing head is not
Realize doctor blade device by the passive rotary scraping in raw material bottom in grinding wheel forming molds with the sensing under angle with fine-tuning sensor
Lifting height, meet different-thickness emery wheel scraper it is smooth use, Adjustment precision is high, strong applicability;Enter sand in doctor blade device
When in wheel shaping mould, scraper receives grinding wheel forming molds inner periphery active force, and bullet is overcome in adjustment axis by scraper adjustment seat
Spring active force is moved, and drives scraper to realize the blind-mate with grinding wheel forming molds inner periphery by scraper adjustment seat, is conducive to
Improve scraper precision and effect, it is ensured that emery wheel pressed compact, firing quality;Scraper is straight knife or curved knife, according to emery wheel size and matter
Amount requires that change scraper scraper shape is conducive to improving scraper even results.Sand is realized using the locating aperture of opening band roller
The rotational positioning of wheel shaping mould, coordinate fine setting eccentric wheel eccentric rotary finely tune doctor blade device in grinding wheel forming molds by it is lower extremely
On realize passive rotary scraping, it is its simple structure, compact, emery wheel mold base can be automatically positioned, uniformly scrape raw material in mould preparation base, effectively
Improve material density and flatness in mold base, it is ensured that product quality has uniformity higher, product quality after pressed compact, firing
It is good, high yield rate.
5th, mesh sheet is placed in grinding wheel forming molds and is delivered under pressure network support, lift cylinder control suspension rod declines, suspension rod warp
Suspension ring support inner pressure ring drives lifting pressure ring to lower into grinding wheel forming molds, and grinding wheel forming molds are socketed in inner pressure ring correspondence
When on plug, because internal pressure ring diameter is not more than abrasive wheel forming die mandrel top conehead maximum bottom footpath, inner pressure ring is socketed on emery wheel
On mould plug conehead and press the mesh sheet in grinding wheel forming molds, suspension ring decline with suspension rod and disengage support inner pressure ring, sand
Passively rotation drives outer press ring to rotate to wheel shaping mould through plug, conehead and inner pressure ring, coordinates many companies between inside and outside pressure ring
Muscle rotation is connect, impact when feeding intake to mesh sheet can be effectively buffered, mesh sheet lower section is pierced without sand material, emery wheel pressure horizontalization is whole, is conducive to
Abrasive wheel forming quality and exterior quality are improved, while having the effect to raw material refining in grinding wheel forming molds;In the completion that feeds intake
Afterwards, lift cylinder control suspension rod rises, and suspension rod drives lifting pressure ring to rise through suspension ring support inner pressure ring makes inner pressure ring disengage emery wheel
Mould plug conehead, suspension rod persistently rises successively through suspension ring, inner pressure ring drive lifting pressure ring disengaging grinding wheel forming molds, sand
Wheel shaping mould feeds intake and completes and enter subsequent handling.Using lifting suspension rod activity lifting lifting pressure ring, pressure ring active card is lifted
Connect grinding wheel forming molds and realize mesh sheet pressing and the refining that feeds intake, its simple structure is easy to use, can effectively press mesh sheet and be positioned at
In grinding wheel forming molds, it is to avoid the mesh sheet that dosing operation causes plays sled skew, mesh sheet enhancing effect stabilization is conducive to emery wheel quality
Improve.
6th, core ring is positioned in core ring vibration sieve, by production orbit transports are to core ring bearing post and are socketed on it, core ring
Sorting is convenient, without artificial socket supporting, advantageously reduces labour intensity and improves operating efficiency;It is any in two core ring bearing posts
The correspondence core ring vibration sieve charging of core ring bearing post, another core ring bearing post is from the upward jack-up of the core ring axis of guide to core ring grabbing device
Feeding, after the complete feeding of core ring on another core ring bearing post, drives two core ring bearing posts to rotate by the rotated disk of rotary cylinder
Exchange, the core ring bearing post after the ring vibration sieve charging of correspondence core is rotated into the feeding to core ring grabbing device, another core ring bearing
Post rotation correspondence core ring vibration sieve feeds, and the charging of core ring, feeding circulate operation feed without shutting down, and are conducive to improving work effect
Rate;The crawl slide of core ring grabbing device drives slip to be respectively corresponding to produce track sand on the axis of guide is placed by placement cylinder
The core ring bearing post top at wheel shaping mould and core ring axis of guide center, crawl lift cylinder is consolidated through capturing the axis of guide by the axis of guide
Fixed board drives the lifting of core ring sucker, and when core ring grabbing device correspondence is moved to above core ring bearing post, core ring sucker declines true
The core ring being serially connected on core ring bearing post is closed in suction, and thing above grinding wheel forming molds, core are moved in core ring grabbing device correspondence
The decline of ring sucker is pressure bonded to the plug of grinding wheel forming molds and absorbent core ring is abandoned in inflation, and core ring is positioned in grinding wheel forming molds
On plug, the crawl for completing core ring is placed, and core ring is captured, places accurate, efficiency high;It is oriented between axis fixing plate and core ring sucker
Connected by spring through fairlead, when core ring or grinding wheel forming molds plug is pressed, pressing is abundant, correspondence core ring vacuum is inhaled
It is attached to stablize firm and correspondence plug and place accurate firm, further improve crawl efficiency and place quality, it is advantageously ensured that sand
Wheel subsequent forming quality.To rotate correspond to respectively core ring vibration and sieve on the rotating pan using two core ring bearing posts and continue with core ring sucker
The charging and feeding of core ring are realized, and drives core ring sucker to slide correspondence core ring bearing post and emery wheel by slidably capturing slide
Shaping sucker plug realizes the crawl and placement of core ring, its simple structure, compact, without artificial operation, can from trend emery wheel into
Grinding wheel forming molds conveying core ring, high degree of automation on type machine production track, accurate, stabilization that core ring is placed are conducive to improving
Operating efficiency and abrasive wheel forming quality.
7th, moulding press inlet side and outlet side are respectively provided with feeding roller and material receiving roller, from feeding roller to molding head lower section film feeding
Material, when molding head pushes emery wheel base, is avoided that molding head adhesive tape emery wheel base, it is ensured that abrasive wheel forming upper surface no float sand, shaping
Quality is high;Membrane material after molding is wound by material receiving roller, easy to use, safe and environment-friendly.Set using the membrane material of volume, winding is sent automatically
Be placed in grinding wheel molding machine molding head lower section, be molded head push emery wheel base when prevent emery wheel base adhesive tape in molding head on, its structure
Simply, it is easy to use, emery wheel base adhesive tape can be effectively prevented in abrasive wheel forming molding head and prevents floating sand, effectively ensure production peace
Entirely, efficiency and raising abrasive wheel forming quality.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention;
Fig. 2 is mesh sheet place system structural representation of the present invention;
Fig. 3 is Fig. 2 right views;
Fig. 4 is the structural representation that mesh sheet place system vacuum cup draws fiber mat and dividing plate;
Fig. 5 is that mesh sheet place system vacuum cup decontrols absorption diaphragm structure schematic diagram;
Fig. 6 is that mesh sheet place system vacuum cup decontrols fiber mat structural representation;
Fig. 7 is feeding system structural representation of the present invention;
Fig. 8 is refining dish structure schematic diagram in feeding system structure;
Fig. 9 is feeding system structural representation of the present invention;
Figure 10 is the right view of Fig. 9;
Figure 11 is the top view of Fig. 9;
Figure 12 is enlarged diagram at the middle A of Fig. 9;
Figure 13 is scraper system dimensional structure diagram of the present invention;
Figure 14 is scraper system front view;
Figure 15 is the right view of Figure 13;
Figure 16 is scraper system doctor blade device structural representation;
Figure 17 is pressure network system structure diagram of the present invention;
Figure 18 is pressure network system inner pressure ring structural representation;
Figure 19 is core ring place system structural representation of the present invention;
Figure 20 is the dimensional structure diagram of Figure 19;
Figure 21 is membrane system structure diagram of the present invention.
In Fig. 1:Production track 1, grinding wheel forming molds 2, mesh sheet place system 3, feeding system 4, feeding system 5, scraper
System 6, pressure network system 7, core ring place system 8, moulding press 9, membrane system 10.
In Fig. 2-6:Production track 1, grinding wheel forming molds 2, mesh sheet bearing support 303, the mesh sheet lifting axis of guide 304, mesh sheet
Lift cylinder 305, mesh sheet concatenation post 306, mesh sheet support plate 307, mesh sheet rack 308 places slide rail 309, places cylinder
310, slide 311, the axis of guide 312, lift cylinder 313, vacuum cup 314, claw cylinder 315, claw 316, dividing plate reclaims frame
317, dividing plate fulcrum bearing 318, dividing plate pallet 319, dividing plate divider 320, fiber mat 321, dividing plate 322.
In Fig. 7-8:Refining disk 401, refining motor 402, blending axis 403, refining push pedal 404,441,442, discharging opening
405, feeding track 406, feeding lattice shelves 407, feeding motor 408, sub-material track 409, sub-material motor 410.
In Fig. 9-12:Support 501, counterweight directly shakes 502, receiver 503, switch-mode regulation block 504, coarse adjustment switch 505, micro-
Fixed plate 506 is adjusted, cylinder 507 is finely tuned, the axis of guide 508, fine adjustment switchs 509, and pulley electric motor 510, belt pulley set 511 is sent
Material belt 512, hopper 513, interior grid 514, weighing disk 515, weighing sensor 516, splicing disc carrier 517, tumble cylinder
518, feed intake brush support 519, the brush motor that feeds intake 520, and feed intake brush 521, grinding wheel forming molds 2.
In Figure 13-16:Scraper support 601, elevating lever 602, lift cylinder 603, cylinder supports plate 604, support wheel 605,
Support spring 606, finely tunes eccentric wheel 607, finely tunes sensing head 608, and fine-tuning sensor 609, fine adjustment shaft 610 finely tunes motor 611,
Doctor blade holder 612, scraper adjustment seat 613, connecting shaft 614, spring 615, scraper 616, through hole 617, positioning cylinder 618, locator card
Mouth 619, roller 620, grinding wheel forming molds 2.
In Figure 17-18:Pressure network support 701, cylinder supports plate 702, lift cylinder 703, elevating lever 704, active joint
705, lift by crane contiguous block 706, suspension rod 707, suspension ring 708, inner pressure ring 709, dowel 710, outer press ring 711, grinding wheel forming molds
2, plug 713, conehead 714.
In Figure 19-20:Production track 1, grinding wheel forming molds 2, plug 713, core ring vibration sieve 804 produces track 805,
Pick and place core ring connecting plate 806, core ring lift cylinder 807, the core ring axis of guide 808, rotary cylinder 809, rotating disk 8010, core ring branch
Platen 811,8111, core ring crawl frame 812, places the axis of guide 813, places cylinder 814, captures slide 815, captures lift cylinder
816, the axis of guide 817 is captured, it is oriented to axis fixing plate 818, fairlead 819, spring 820, core ring sucker 821.
In Figure 21:Moulding press 9, molding first 102, feeding roller 103, membrane material 104, material receiving roller 105, grinding wheel forming molds 2, sand
Wheel blank 107.
Specific embodiment
Below in conjunction with accompanying drawing, the present invention will be further described.
Shown in Fig. 1, a kind of emery wheel automatic assembly line include production track 1, grinding wheel forming molds 2, mesh sheet place system 3,
Feeding system 4, feeding system 5, scraper system 6, pressure network system 7, core ring place system 8, moulding press 9, membrane system 10.Emery wheel
Mould 2 is slideably positioned on production track 1, mesh sheet place system 3, feeding system 4 is sequentially provided with production track 1, is thrown
Material system 5, scraper system 6, mesh sheet place system, pressure network system 7, core ring place system 8 and moulding press 9, moulding press 9 are provided with
Corresponding to the membrane system 10 of grinding wheel forming molds 2 on production track 1.
Shown in Fig. 2-6, mesh sheet place system 3 includes mesh sheet bearing support 303, the mesh sheet lifting axis of guide 304, mesh sheet lifting air
Cylinder 305, mesh sheet concatenation post 306, mesh sheet support plate 307, mesh sheet rack 308, placement slide rail 309, placement cylinder 310, slide
311st, the axis of guide 312, lift cylinder 313, vacuum cup 314, claw cylinder 315, claw 316, dividing plate reclaim frame 317, dividing plate
Fulcrum bearing 318, dividing plate pallet 319 and dividing plate divider 320.The one end of mesh sheet bearing support 303 is connected to the production outer side edges of track 1, net
A mesh sheet rack 308 is supported on the other end of piece bearing support 303 and the inner side of production track 1, the lower end of mesh sheet bearing support 303 vertically connects
Mesh sheet lift cylinder 305 is connect, vertical sliding motion is worn and connects the mesh sheet lifting axis of guide 304 on mesh sheet bearing support 303, the mesh sheet lifting axis of guide
304 bottoms are connected with mesh sheet through the telescopic end of connecting plate connection mesh sheet lift cylinder 305, the mesh sheet lifting upper horizontal of the axis of guide 304
Support plate 307, between mesh sheet support plate 307 and mesh sheet bearing support 303 it is vertical be provided with concatenate and be supported on mesh sheet support plate 307 between
Post 306 is concatenated every the fiber mat 321 of superposition and the mesh sheet of dividing plate 322, the mesh sheet concatenation vertical sliding motion of post 306 is worn and connects mesh sheet supporting
Plate 307;Mesh sheet rack 308 is provided with the placement that the grinding wheel forming molds 2 along production track 1 concatenate the direction of post 306 to mesh sheet
Slide rail 309, slip is worn and connects slide 311 on placement slide rail 309, and vertical wearing is connected to the axis of guide 312 on slide 311, the axis of guide 312
Lower horizontal is connected with vacuum cup 314, vertical on slide 311 to be fixedly connected with lift cylinder 313, and lift cylinder 313 is stretched
Contracting end connects vacuum cup 314, and more than three claw cylinders 315, every claw gas are uniformly provided with the upper surface of vacuum cup 314
The inner fixation of cylinder 315 is articulated with the upper surface of vacuum cup 314, and every outer end of claw cylinder 315 is movably hinged a support
The upper end of pawl 316, the middle part of claw 316 is movably hinged on vacuum cup 314, and the lower end of claw 316 is in be hinged around its middle part
Point moving rotary stretches into the lower state of vacuum cup 314, and claw 316 stretches into the innermost circle diameter in the lower section of vacuum cup 314
More than the diameter of dividing plate 322 and less than the diameter of fiber mat 321;Dividing plate is connected with mesh sheet rack 308 and reclaims frame 317, dividing plate
Reclaim frame 317 to be not interposing between placement slide rail 309 and mesh sheet bearing support 303, dividing plate reclaims frame 317 through the water of dividing plate fulcrum bearing 318
Flat to rotationally support the one end of a dividing plate pallet 319, dividing plate recovery frame 317 is provided with and is smaller than the diameter of dividing plate diameter 322 two-by-two
Dividing plate divider 320, dividing plate pallet 319 be in around dividing plate fulcrum bearing 318 place slide rail 309 below between the scope of dividing plate divider 320
Rotation status.
Shown in Fig. 4, when mesh sheet Acetabula device correspondence mesh sheet bearing support 303 draws fiber mat 321, vacuum cup 314
Dividing plate 322 is drawn, the support fiber mat 321 of dividing plate 322 is adsorbed on the lower surface of vacuum cup 314.
Shown in Fig. 5, when dividing plate retracting device correspondence vacuum cup 314 reclaims dividing plate 322, dividing plate pallet 319 is around dividing plate
Fulcrum bearing 318 is rotated to the lower section of vacuum cup 314, and claw 316 cuts with scissors around it under the promotion of claw cylinder 315 with vacuum cup 314
Vacuum cup lower section is stretched into contact rotation, now claw 316 stretch into the circle diameter of inner port formation more than the diameter of dividing plate 322 and
Less than the diameter of fiber mat 321, vacuum cup 314 decontrols the vacuum suction to dividing plate 322, and dividing plate 322 drops down onto dividing plate pallet 319
On, dividing plate pallet 319 rotates to the position of dividing plate divider 320 around dividing plate fulcrum bearing 318 and stops disengaging dividing plate support by dividing plate divider 320
Disk 319 falls into dividing plate retracting device, and the support of fiber mat 321 is on claw 316.
Shown in Fig. 6, when grinding wheel forming molds 2 place fiber mat 321 on mesh sheet Acetabula device correspondence production track 1,
Claw 316 is rotated out below vacuum cup around it under the pulling of claw cylinder 315 with the pin joint of vacuum cup 314, is now held in the palm
The circle diameter that the inner port of pawl 316 is formed is more than the diameter of fiber mat 321, and the correspondence of fiber mat 321 falls into grinding wheel forming molds 2
It is interior.
Feeding system shown in Fig. 7-8 include refining disk 401, refining motor 402, blending axis 403, refining push pedal 404,441,
442nd, discharging opening 405, feeding track 406, feeding lattice shelves 407, feeding motor 408, sub-material track 409 and sub-material motor 410.It is even
Material motor 402, blending axis 403 and refining push pedal 404,441,442 are arranged in refining disk 401, the connect setting of refining motor 402
In the blending axis 403 at refining Pan401Nei centers, the plane of refining push pedal 404,441,442 overlaps and passes through with the axis of blending axis 403
Connecting rod is connected on blending axis 403 along the involute direction uniform intervals that blending axis 403 are justified, and discharging opening 405 is arranged at refining disk
It is upper corresponding with blending axis 403 are justified involute direction outermost end refining push pedal outer end;Feeding track 406 is through the band of feeding motor 408
It is dynamic inclined to upper feeding state, the feeding lattice shelves 407 of many lattice correspondence discharging openings 405, feeding are uniformly provided with feeding track 406
The upper end of track 406 is correspondingly arranged in the middle part of sub-material track 409 top, and the connection sub-material motor 410 of sub-material track 409 is in by sub-material rail
Road middle part feeds to either side or alternates feeding state, the both sides connection feeding system 5 of sub-material track 409 to both sides.
Feeding system 5 shown in Fig. 9-12 directly shakes 502, receiver 503, switch-mode regulation block 504, thick including support 501, counterweight
Regulation switch 505, fine setting fixed plate 506, fine setting cylinder 507, the axis of guide 508, fine adjustment switch 509, pulley electric motor 510,
Belt pulley set 511, feeding belt 512, hopper 513, interior grid 514, weighing disk 515, weighing sensor 516, splicing disc carrier
517th, tumble cylinder 518, the brush support 519 that feeds intake, the brush motor that feeds intake 520 and the brush 521 that feeds intake.Counterweight is directly shaken 502 and receiver branch
The equal support connection of frame 517 on support 501, directly shake and 502 be provided with receiver 503 by counterweight, the side seal mouth of receiver 503 1, another
Side opening;Belt pulley set 511, the connection pulley electric motor 510 of belt pulley set 511, in belt pulley set 511 are supported with support 501
Feeding belt 512 is provided with, the either side of feeding belt 512 is arranged at the sealing of receiver 503 side top, the top of feeding belt 512
Gap is provided with hopper 513, the upper and lower opening of hopper 513, hopper 513 the interior grid being provided with along the direction of feed of feeding belt 512
514,513 points by hopper of interior grid 514 is two chambers;The open side of receiver 503 is provided with switch-mode regulation block 504, switch-mode regulation
Block 504 be provided with can the coarse adjustment switch 505 fixed of upper and lower lift adjustment and fine setting fixed plate 506, coarse adjustment switch 505 with
The opening of receiver 503 side opening is in the adjustable state in gap, and fine setting fixed plate 506 is provided with fine setting cylinder 507, finely tunes cylinder 507
The axis of guide 508 on connect fine adjustment switch 509, fine adjustment switch 509 with receiver 503 opening side opening be in the adjustable shape in gap
State;The open side of receiver 503 lower section is provided with weighing disk 515, the side seal mouth of weighing disk 515 1, another side opening, the envelope of weighing disk 515
The mouth side correspondence open side of receiver 503, the weighed sensor 516 of weighing disk 515 is supported on splicing disc carrier 517 and one end bottom
Portion is movably hinged, the other end is driven by the tumble cylinder 518 on splicing disc carrier 517 and overturn around pin joint, and weighing disk 515 is open
It is correspondingly arranged on production track 1, the open side of weighing disk 515 is provided with the brush that feeds intake that rotating brush sweeps the opening of weighing disk 515 side opening
521, the brush 521 that feeds intake is connected to the brush support 519 that feeds intake through the brush motor 520 that feeds intake, and the brush support 519 that feeds intake is connected on support 501.
Scraper system shown in Figure 13-16 6 includes scraper support 601, elevating lever 602, lift cylinder 603, cylinder supports plate
604th, support wheel 605, support spring 606, fine setting eccentric wheel 607, fine setting sensing head 608, fine-tuning sensor 609, fine adjustment shaft
610th, fine setting motor 611, doctor blade holder 612, scraper adjustment seat 613, connecting shaft 614, spring 615, scraper 616, positioning cylinder
618th, limited bayonet 619 and roller 620.Grinding wheel forming molds 2 are in passive rotation status, the non-feeding side of grinding wheel forming molds 2
Limited bayonet 619 is equipped with to both sides, the opening of the inner side of the limited bayonet 619 correspondence circumference of grinding wheel forming molds 2 is provided with two rollings
Wheel 620, the outside of limited bayonet 619 connection positioning cylinder 618;Scraper support 601, scraper support 601 are supported by production track 1
Fine setting motor 611 is provided with, the fine setting connection fine adjustment shaft 610 of motor 611, fine adjustment shaft 610 is uploaded and is connected to two fine setting eccentric wheels 607,
Any fine setting eccentric wheel 607 is provided with fine setting sensing head 608 with fine adjustment shaft with axis of rotation, scraper support 601 be provided with
The corresponding fine-tuning sensor 609 of fine setting sensing head 608, two are supported by the eccentric proximal points of two fine setting eccentric wheels 607 respectively
Support wheel 605, two support wheels are connected on cylinder supports plate 604, and cylinder supports plate 604 is connected to scraper branch through support spring 606
On frame 601, the bottom of lift cylinder 603, the top of lift cylinder 603 connection two elevating lever 602 upper end, two are supported on cylinder supports plate
The activity of elevating lever 602 is worn and is connected on scraper support 601, the lower end connection doctor blade holder 612 of two elevating levers 602, is passed through on doctor blade holder 612
The activity of connecting shaft 614 with spring 615 is worn and connects scraper adjustment seat 613, and the two ends of spring 615 connect doctor blade holder 612 and scrape respectively
Knife adjustment seat 613, connects scraper 616 in scraper adjustment seat 613, horizontal homogeneous are provided with multiple through holes 617 on scraper 616.
Pressure network system shown in Figure 17-18 7 includes pressure network support 701, cylinder supports plate 702, lift cylinder 703, elevating lever
704th, active joint 705, lifting contiguous block 706, suspension rod 707, suspension ring 708, inner pressure ring 709, dowel 710 and outer press ring 711.
The centrally disposed plug 713 of grinding wheel forming molds 2, the top of plug 713 sets conehead 714;Pressure network support 701 is arranged at production rail
On road 1, pressure network support 701 supports lift cylinder 703 through cylinder supports plate 702, and lift cylinder 703 is connected through active joint 705
Lifting contiguous block 706, lifting contiguous block 706 connects the bottom of 703 elevating lever of lift cylinder 704 being connected on cylinder supports plate 702
Portion, the lifting connection suspension rod 707 of contiguous block 706 upper end, the lower end of suspension rod 707 is provided with a suspension ring 708, and inner pressure ring 709 is connected to suspension rod
On 707, the projection in vertical direction of inner pressure ring 709 and suspension ring 708 has and partly overlaps, and the support of inner pressure ring 709 is in suspension ring 708
On, inner pressure ring 709 is uniformly connected through many dowels 710.
The place system of core ring shown in Figure 19-20 8 includes core ring vibration sieve 804, picks and places the lifting of core ring connecting plate 806, core ring
Cylinder 807, the core ring axis of guide 808, rotary cylinder 809, rotating disk 810, core ring bearing post 811,8111, core ring crawl frame 812,
Place the axis of guide 813, placement cylinder 814, crawl slide 815, crawl lift cylinder 816, the crawl axis of guide 817, axis of guide solid
Fixed board 818, fairlead 819, spring 820 and core ring sucker 821.The outside connection of production track 1 picks and places core ring connecting plate 806, takes
Put the lower surface of core ring connecting plate 806 and vertically connect the upper end of core ring lift cylinder 807, the lower end of core ring lift cylinder 807 connects two cores
The lower end of the ring axis of guide 808, the two core ring axis of guides 808 are picked and placeed on core ring connecting plate 806 in sliding up and down lifting and be connected to, and pick and place core
Rotated cylinder 809 drives supporting rotating disk 810 on ring connecting plate 806, and Symmetrical vertical connects two core ring bearings in rotating disk 810
Post 811,8111, any core ring bearing post 811 sieves 804 through producing the corresponding core ring vibration of track 1, and another core ring bearing post 8111 is
The symmetrical centre of the two core ring axis of guides 808, the upper end of the two core ring axis of guide 808 holds out against another core ring bearing post 8111 of supporting in lifting
Upper core ring lower end surface state;Support connection is in production track 1 respectively and picks and places core ring connecting plate at the two ends of core ring crawl frame 812
On 806, place the axis of guide 813 and be arranged on core ring crawl frame 812 in along the plug 713 for producing grinding wheel forming molds 2 along track 1
With 8,111 two direction horizontal parallel states of another core ring bearing post, slip is worn and connects crawl slide 815 on the placement axis of guide 813,
The placement cylinder 814 that crawl slide 815 is connected and fixed on core ring crawl frame 812 is in be driven to be led in placement by placement cylinder 814
Grinding wheel forming molds 2 and another upper states of core ring bearing post 8111 are corresponded to respectively to being slided on axle 813, on crawl slide 815
Crawl lift cylinder 816 is vertically arranged, the two crawl vertical sliding motions of the axis of guide 817 are arranged on crawl slide 815, and two crawls are oriented to
The connection of the lower end of axle 817 is oriented to axis fixing plate 818, is oriented to the telescopic end of the connection crawl lift cylinder 816 of axis fixing plate 818, is oriented to
Connect to be slided in fairlead 819, fairlead 819 on axis fixing plate 818 and core ring sucker 821, core ring sucker 821 and the axis of guide are set
It is provided with coaxial and be the spring 820 in fairlead 819 with crawl lift cylinder 816 between fixed plate 818.
Membrane system shown in Figure 21 10 includes being respectively arranged at the feeding roller 103 and receipts of the inlet side of moulding press 9 and outlet side
Material roller 105, winding is connected with and is arranged in moulding press 9 and is molded intraoral membrane material 104, membrane material between feeding roller 103 and material receiving roller 105
104 are arranged at first 102 lower section of molding.When first 102 lower grinding wheel mould, 2 medium plain emery wheel base 107 is molded, molding head is avoided that
102 adhesive tape emery wheel bases 107.