CN104972100A - Pouring manipulator with component analysis function - Google Patents
Pouring manipulator with component analysis function Download PDFInfo
- Publication number
- CN104972100A CN104972100A CN201510445737.9A CN201510445737A CN104972100A CN 104972100 A CN104972100 A CN 104972100A CN 201510445737 A CN201510445737 A CN 201510445737A CN 104972100 A CN104972100 A CN 104972100A
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- CN
- China
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- casting ladle
- component analysis
- manipulator
- analysis module
- support
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Abstract
The invention discloses a pouring manipulator with a component analysis function. The manipulator comprises a base, a support, a fixing shaft, a casting ladle, an induction cup, a component analysis module, a manipulator console, a steel wire rope, a slider, a lifting hook, a sighting device, a pulley and a spring. The support and the fixing shaft are vertically disposed on the base. The support is further provided with a sliding groove. The casting ladle is fixed to the fixing shaft. According to the pouring manipulator with the component analysis function, the induction cup of the component analysis module is fixed to a rotary shaft beam of the casting ladle; when the casting ladle is full of molten iron, people only need to scoop little molten iron in the casting ladle with a long ceramic handle into the induction cup; due to the fact that the induction cup is connected with the component analysis module, quick component analysis can be carried out on articles in the induction cup through the component analysis module; and finally an analysis result is displayed through a control panel. Detection speed is increased, production efficiency of enterprises is improved, labor intensity of staff is also reduced, and requirements of the enterprises are met better.
Description
Technical field
The present invention relates to a kind of cooling device, the pouring robot of specifically a kind of band constituent analysis for cooling.
Background technology
Along with socioeconomic fast development, be the life of people or the rhythm of production of enterprise all in continuous quickening, simultaneously also more and more higher for the requirement of the quality of product, this just makes enterprise constantly seek technical breakthrough in the process of producing.
When producing alloy, putting into of trace element, generally all completes in stove, but before having arrived and being poured into model after molten iron is come out of the stove, the product of some high request also will be sampled again from casting ladle, adds trace element fine setting after surveying composition again.Always there is a segment distance at enterprise laboratory and cast scene simultaneously, and run back and forth and first add labour intensity, convenient test is laborsaving at the scene.
The initial temperature of molten iron in casting ladle is 1400 degree, per minute by reduction by 40 degree, and less than 1300 degree are just not suitable for having poured into a mould, lowly again will to solidify, bring many inconvenience thus to the production of enterprise, also make the qualification rate of product reduce simultaneously, cause the production cost of enterprise to increase.
The equipment of present constituent analysis is more and more miniaturized, facilitation, modularization, how to obtain hot metal composition data easily very large, also helpful to the quality control of product on the impact improving production capacity.
Summary of the invention
Goal of the invention: the object of the invention is to solve the deficiencies in the prior art, provides a kind of pouring robot with constituent analysis.
Technical scheme: in order to realize above object, a kind of pouring robot with constituent analysis of the present invention, comprise: pedestal, support, fixed axis, casting ladle, induction cup, component analysis module, manipulator control platform, steel wire rope, slide block, suspension hook, sight, pulley and spring, described support and fixed axis are vertical on pedestal, described support is also provided with chute, described casting ladle is fixed on fixed axis, and its one end is provided with rotating shaft crossbeam, described rotating shaft crossbeam and support vertical are arranged, described induction cup is located on the rotating shaft crossbeam of casting ladle, described component analysis module is located on manipulator control platform, and it is connected with induction cup, described steel wire rope is located at the bottom of the bag of casting ladle, its by pulley from bottom to hanging sight above, described slide block is fixed on support, described suspension hook is located at above slide block, described sight is fixed on slide block, the bottom of slide block is located at by described spring, and it is fixed on the bottom of chute, described manipulator control platform comprises manipulator, control system and control panel.A kind of pouring robot with constituent analysis of the present invention, the induction cup of component analysis module is fixed on the rotating shaft crossbeam of casting ladle, when casting ladle fills with molten iron, only need scoop molten iron in some casting ladles to induction cup with ceramic long handle, because induction cup is connected with component analysis module, thus component analysis module carries out constituent analysis fast to the article in induction cup, finally the result after analysis is shown by control panel, well solve the problem of cast and detection separate operation in prior art, improve the speed of detection, thus the production efficiency that improve enterprise also reduces the labour intensity of employee simultaneously, and then the demand of the enterprise better met.
Component analysis module of the present invention is made up of analysis module, sampling module and display module, described analysis module and sampling module are located on the manipulator in manipulator controller, described display module is located on control panel for manipulator, the setting of display module, facilitates employee directly to check the analysis result of composition fast.
The installation site of steel wire rope of the present invention can be arranged on the difference place of casting ladle according to the demand of user.
Sight of the present invention adopts generating laser, and the angle of its angle aimed at and casting ladle is interactive, improves the accuracy of casting ladle, effectively improves its production efficiency.
Beneficial effect: the pouring robot of band constituent analysis of the present invention, has the following advantages:
1, a kind of pouring robot with constituent analysis of the present invention, the induction cup of component analysis module is fixed on the rotating shaft crossbeam of casting ladle, when casting ladle fills with molten iron, only need scoop molten iron in some casting ladles to induction cup with ceramic long handle, because induction cup is connected with component analysis module, thus component analysis module carries out constituent analysis fast to the article in induction cup, finally the result after analysis is shown by control panel, well solve the problem of cast and detection separate operation in prior art, improve the speed of detection, thus the production efficiency that improve enterprise also reduces the labour intensity of employee simultaneously, and then the demand of the enterprise better met.
2, the connection of component analysis module and control panel in the present invention, allow employee check the analysis result of composition more directly, fast, facilitate the operation of employee, the simultaneously perfect function of pouring robot, further increase the production efficiency of product, improve the yields of product.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of chute described in the present invention;
In figure: pedestal-1, support-2, fixed axis-3, casting ladle-4, induction cup-5, component analysis module-6, manipulator control platform-7, steel wire rope-8, slide block-9, suspension hook-10, sight-11, pulley-12, spring-13, chute 14, rotating shaft crossbeam-15.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, illustrate the present invention further.
Embodiment
A kind of pouring robot with constituent analysis as depicted in figs. 1 and 2, comprise: pedestal 1, support 2, fixed axis 3, casting ladle 4, induction cup 5, component analysis module 6, manipulator control platform 7, steel wire rope 8, slide block 9, suspension hook 10, sight 11, pulley 12 and spring 13, described component analysis module 6 is made up of analysis module, sampling module and display module, and described manipulator control platform 7 comprises manipulator, control system and control panel.
The relation of above-mentioned each parts is as follows:
Described support 2 and fixed axis 3 are vertical on pedestal 1, described support 2 is also provided with chute 14, described casting ladle 4 is fixed on fixed axis 3, and its one end is provided with rotating shaft crossbeam 15, described rotating shaft crossbeam 15 is vertical with support 2 to be arranged, described induction cup 5 is located on the rotating shaft crossbeam 15 of casting ladle 4, described analysis module and sampling module are located on the manipulator in manipulator controller 7, described display module is located on control panel for manipulator, described steel wire rope 8 is located at the bottom of the bag of casting ladle 4, its by pulley 9 from bottom to hanging sight 11 above, and the local described slide block 9 of difference that its installation site can be arranged on casting ladle 4 according to the demand of user is fixed on support 2, described suspension hook 10 is located at above slide block 9, described sight 11 adopts generating laser, it is fixed on slide block 9, and the angle of its angle aimed at and casting ladle 4 is interactive, the bottom of slide block 9 is located at by described spring 13, and it is fixed on the bottom of chute 14, .
Embodiment is only not used in for illustration of the present invention and limits the scope of the invention, and after having read the present invention, the amendment of those skilled in the art to the various equivalent form of value of the present invention all falls within the application's claims limited range.
Claims (4)
1. the pouring robot with constituent analysis, it is characterized in that: comprising: pedestal (1), support (2), fixed axis (3), casting ladle (4), induction cup (5), component analysis module (6), manipulator control platform (7), steel wire rope (8), slide block (9), suspension hook (10), sight (11), pulley (12) and spring (13), described support (2) and fixed axis (3) are vertical on pedestal (1), described support (2) is also provided with chute (14), described casting ladle (4) is fixed on fixed axis (3), and its one end is provided with rotating shaft crossbeam (15), described rotating shaft crossbeam (15) is vertical with support (2) to be arranged, described induction cup (5) is located on the rotating shaft crossbeam (15) of casting ladle (4), described component analysis module (6) is located on manipulator control platform (7), and it is connected with induction cup (5), described steel wire rope (8) is located at the bottom of the bag of casting ladle (4), it passes through pulley (9) from bottom to hanging sight (11) above, described slide block (9) is fixed on support (2), described suspension hook (10) is located at above slide block (9), described sight (11) is fixed on slide block (9), the bottom of slide block (9) is located at by described spring (13), and it is fixed on the bottom of chute (14), described manipulator control platform (7) comprises manipulator, control system and control panel.
2. a kind of pouring robot with constituent analysis according to claim 1, it is characterized in that: described component analysis module (6) is made up of analysis module, sampling module and display module, described analysis module and sampling module are located on the manipulator in manipulator controller (7), and described display module is located on control panel for manipulator.
3. a kind of pouring robot with constituent analysis according to claim 1, is characterized in that: the installation site of described steel wire rope (8) can be arranged on the difference place of casting ladle (4) according to the demand of user.
4. a kind of pouring robot with constituent analysis according to claim 1, is characterized in that: described sight (11) adopts generating laser, and the angle of its angle aimed at and casting ladle (4) is interactive.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510445737.9A CN104972100B (en) | 2015-07-27 | 2015-07-27 | Pouring manipulator with component analysis function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510445737.9A CN104972100B (en) | 2015-07-27 | 2015-07-27 | Pouring manipulator with component analysis function |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104972100A true CN104972100A (en) | 2015-10-14 |
| CN104972100B CN104972100B (en) | 2017-05-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510445737.9A Active CN104972100B (en) | 2015-07-27 | 2015-07-27 | Pouring manipulator with component analysis function |
Country Status (1)
| Country | Link |
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| CN (1) | CN104972100B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4354382A (en) * | 1979-06-11 | 1982-10-19 | Ab Rescon | Device for determining the level of melt in a ladle or the like |
| CN1563927A (en) * | 2004-03-25 | 2005-01-12 | 武汉理工大学 | Simple sampler for casting |
| KR20090044932A (en) * | 2007-11-01 | 2009-05-07 | 주식회사 포스코 | Ladle slag sampler apparatus and method |
| CN104625036A (en) * | 2015-01-16 | 2015-05-20 | 长兴正发热电耐火材料有限公司 | Tundish with molten steel sampling connector |
| CN204842933U (en) * | 2015-07-27 | 2015-12-09 | 江苏捷帝机器人股份有限公司 | Take composition analysis's pouring manipulator |
-
2015
- 2015-07-27 CN CN201510445737.9A patent/CN104972100B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4354382A (en) * | 1979-06-11 | 1982-10-19 | Ab Rescon | Device for determining the level of melt in a ladle or the like |
| CN1563927A (en) * | 2004-03-25 | 2005-01-12 | 武汉理工大学 | Simple sampler for casting |
| KR20090044932A (en) * | 2007-11-01 | 2009-05-07 | 주식회사 포스코 | Ladle slag sampler apparatus and method |
| CN104625036A (en) * | 2015-01-16 | 2015-05-20 | 长兴正发热电耐火材料有限公司 | Tundish with molten steel sampling connector |
| CN204842933U (en) * | 2015-07-27 | 2015-12-09 | 江苏捷帝机器人股份有限公司 | Take composition analysis's pouring manipulator |
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| Publication number | Publication date |
|---|---|
| CN104972100B (en) | 2017-05-03 |
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Effective date of registration: 20211209 Address after: 215000 No. 29, Tongxin East Road, Wanping community, Hengfan Town, Wujiang District, Suzhou City, Jiangsu Province Patentee after: Suzhou Juhao Sewing Equipment Co.,Ltd. Address before: 215138 Shitian Road, Yangchenghu Town, Xiangcheng District, Suzhou City, Jiangsu Province Patentee before: JIANGSU JIEDI ROBOT Co.,Ltd. |
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| TR01 | Transfer of patent right |