CN104772091A - Reactor with inner supporting structure - Google Patents
Reactor with inner supporting structure Download PDFInfo
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- CN104772091A CN104772091A CN201510143460.4A CN201510143460A CN104772091A CN 104772091 A CN104772091 A CN 104772091A CN 201510143460 A CN201510143460 A CN 201510143460A CN 104772091 A CN104772091 A CN 104772091A
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- reactor
- supporting structure
- inner supporting
- support lug
- cylindrical shell
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Abstract
The invention provides a reactor with an inner supporting structure. The reactor comprises a barrel, material entering and exiting openings arranged on the barrel and the inner supporting structure arranged on the inner wall of the barrel, wherein the inner supporting structure comprises a supporting flange and a supporting rack and the flange surface of the supporting fits the supporting rack and is used for supporting the supporting rack. According to the invention, supporting is realized in the manner that the supporting flange fits the supporting rack through the flange surface of the supporting flange; compared with direct welding of a supporting plate and the inner wall of a barrel of a traditional supporting structure, such a manner has the advantages that strength difference between the supporting flange and the barrel is reduced, local stress concentration between the supporting flange and the inner wall of the reactor is lowered and the supporting flange can bear internal pressure, high temperature and gravitational load at one time, is easy to weld and has low cost; and through usage of the improved inner supporting structure, the reactor can resist corrosion and fatigue and does not crack in operation of the reactor, and has longer service life.
Description
Technical field
The application relates to for the various high-temperature high-voltage reaction device technical fields in petroleum refining and chemical industry, Coal Chemical Industry, chemical fertilizer industry and other various chemical equipment, particularly carries out a kind of reactor with inner supporting structure in the hydrogenation reactor that reacts or desulfurization reactor field by catalyst.
Background technology
The basic structure of chemical reactor as shown in Figure 1, include cylindrical shell, be arranged at the end socket at cylindrical shell two ends and turnover material opening, detect opening and supporting structure, cylindrical shell is made up of steel plate or forging, comprises the pressure vessel inside surfacing applied corrosion resistant lining of support lug (or claiming boss).Usually, oil refining hydrogen reactor, desulfurization reactor and petrochemical reactors or Coal Chemical Industry reactor all need to ensure carrying out smoothly of reaction by catalyst, in order to ensure the uniformity of reacting, the most vertical installation of reactor, the internal supporting structure of supporting catalyst is connected on cylinder inboard wall, by stretching into the thermocouple observing and controlling reaction temperature of catalyst different parts.Because reactor often operates at high temperature under high pressure, or there is circulation repeatedly to operate, external and internal compositions on cylinder can cause the stress deformation between itself and cylindrical shell inharmonious, structure heavy wall place intensity is high, non-lipped cylinder strength is low, both involve and cause very large local stress, are easy to cause cracking in the junction of interior outer member and cylindrical shell, so reactor shell seldom arranges opening-nozzle structure under fluid impurity or the effect of fluctuation operating mode.
Along with the large-scale development of petrochemical plant, the volume of reactor reaches 500m
3above, the total catalyst weight of filling also reaches hundreds of ton.Normally run from top to bottom to control vertical reactor, on cylindrical shell, differing heights place has cold hydrogen inlet, uniform balance distribution is developed rapidly after entering reactor for making hydrogen, at the required installation distributor in corresponding entrance height place, make the catalyst in reactor be split up into several layers like this, every one deck must have and independently supports.Like this, there is following problem in support lug: should bear the stress that catalyst gravitational load causes, and bears the local stress that deformation causes again, and the connecting corner place of support lug upper surface and cylindrical shell often ftractures.If penetration of cracks cylindrical shell wall thickness, the oil leak of band HTHP hydrogen can be blasted in air, and the poisonous impurities such as hydrogen sulfide leak in air can cause human body casualty accident.
Traditional solution ensures support lug and the quality of connection with cylindrical shell thereof in manufacturing, during reactor runs, held stationary operation reduces stress, periodic detection support lug section cylindrical shell in maintenance, finds that namely crackle arranges device reparation of stopping, has a strong impact on safety in production and economic benefit.
But traditional solution cannot meet to be taken into account by requirements such as weight load, interior pressure, high temperature and endurances simultaneously.Therefore, research and develop a kind of inner supporting structure can simultaneously taken into account by weight load, interior pressure, high temperature and fatigue proof reactor, be applied to petrochemical industry reactor, to safety in production and economic benefit, there is important engineering significance.
Summary of the invention
The object of the application is to avoid weak point of the prior art and provides a kind of can take into account by weight load, interior pressure, high temperature and the fatigue proof reactor with inner supporting structure simultaneously.
The object of the application is achieved through the following technical solutions:
providea kind of reactor with inner supporting structure, include cylindrical shell, be arranged at the turnover material opening of cylindrical shell, and be arranged at the inner supporting structure of cylinder inboard wall, wherein, described inner supporting structure includes support lug and bearing support, and the flange surface of described support lug and described bearing support are fitted for supporting described bearing support.
wherein,it is fairshaped annular round slip surface that the flange surface of described support lug is set to cross sectional shape, and described support lug is that fairshaped annular round slip surface and described bearing support are fitted for supporting described bearing support by described cross sectional shape.
wherein,described cross sectional shape is fairshaped annular round slip surface to be circular cone or to be docked the annular Double-conical-surface formed by two circular cones.
wherein,described cross sectional shape is fairshaped annular round slip surface to be annular arc surface or to dock by two annular arc surfaces the annular double-arc surface formed.
wherein,the flange surface of described support lug is set to planar annular, described support lug supports described bearing support by described planar annular, and the width that described planar annular protrudes the inwall of described cylindrical shell is more than or equal to the height of described planar annular along the axial direction of described cylindrical shell.
wherein,described inner supporting structure also includes adapter ring, and described support lug supports described bearing support by described adapter ring, and the flange surface of described adapter ring and described support lug is fitted.
wherein,described adapter ring is integral type structure, or described adapter ring is the disconnected ring structure be spliced by sectional circular arc ring.
wherein,described support lug and described cylindrical shell cause type by steel matter integration system, or described support lug is connected with the inwall of described cylindrical shell by welding.
wherein,described support lug is formed by the inner wall overlaying of described cylindrical shell.
wherein,the backing layer that the inner wall overlaying of described cylindrical shell has media-resistant to corrode.
the beneficial effect of the application:a kind of reactor with inner supporting structure of the application, include cylindrical shell, be arranged at the turnover material opening of cylindrical shell, and be arranged at the inner supporting structure of cylinder inboard wall, wherein, described inner supporting structure includes support lug and bearing support, and the flange surface of described support lug and described bearing support are fitted for supporting described bearing support.The mode that the support lug of the application is fitted by its flange surface and bearing support is to realize supporting, make compared with this support lug directly to weld with cylinder inboard wall compared with the support plate of traditional structure, the strength difference with cylindrical shell can be reduced, reduce the stress raisers between support lug and reactor wall, can take into account by interior pressure, high temperature and gravitational load effect simultaneously, easy welding and low cost, the reactor of the application is owing to adopting the inner supporting structure of this improvement, corrosion-resistant, endurance during its operation is run, do not ftracture, service life extends.
Accompanying drawing explanation
Utilize accompanying drawing to be described further the application, but the embodiment in accompanying drawing does not form any restriction to the application, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to the following drawings.
Fig. 1 is the basic structure schematic diagram of prior art chemical reactor.
Fig. 2 is a kind of structural representation with the first support lug of the reactor of inner supporting structure of the application.
Fig. 3 is a kind of structural representation with the second support lug of the reactor of inner supporting structure of the application.
Fig. 4 is a kind of structural representation with the third support lug of the reactor of inner supporting structure of the application.
Fig. 5 is a kind of structural representation with the 4th kind of support lug of the reactor of inner supporting structure of the application.
Fig. 6 is a kind of structural representation with the 5th kind of support lug of the reactor of inner supporting structure of the application.
Fig. 7 is a kind of structural representation with the 6th kind of support lug of the reactor of inner supporting structure of the application.
Fig. 8 is a kind of splicing construction schematic diagram with the segmentation circular-arc ring flange of the reactor of inner supporting structure of the application.
Fig. 9 is a kind of structural representation with the 7th kind of support lug of the reactor of inner supporting structure of the application.
Include in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8 and Fig. 9:
Cylindrical shell 1, upper cover 2, low head 3, upper shed 4, under shed 5, bearing 6, lower support structure 7, middle supporting structure 8, upper supporting structure 9,
Flat bearing flange 10, flat bearing frame 11,
Conical surface support lug 12, conical surface bearing support 13,
Double-conical-surface support lug 14.
Built-up welding support lug 15,
Assembly welding support lug 16, weld seam 17,
Adapter ring 18,
Adapter ring sectional circular arc ring 19, adapter ring sectional circular arc ring 20, adapter ring sectional circular arc ring 21,
" bracket shape " support lug 22.
Supporting plane A, supporting conical surface B.
Detailed description of the invention
With the following Examples the application is described in further detail.
embodiment 1.
The a kind of of the application has one of detailed description of the invention of the reactor of inner supporting structure, shown in Figure 1, its structure includes cylindrical shell 1, be arranged at upper shed 4 and the under shed 5 for passing in and out material of cylindrical shell 1, and be arranged at the inner supporting structure of cylindrical shell 1 inwall, in addition, also comprise the prior art feature upper cover 2 in Fig. 1, low head 3, bearing 6, inner supporting structure specifically comprises lower support structure 7, middle supporting structure 8 and upper supporting structure 9, above-mentioned technical characteristic is substantially identical with the structure of reactor of the prior art, and the reactor with inner supporting structure of the application also possesses other basic structure of reactor of the prior art.
The improvements of the application are: see Fig. 2 to Fig. 7, and shown in Fig. 9, described inner supporting structure includes support lug and bearing support, and the flange surface of described support lug and described bearing support are fitted for supporting described bearing support.Support lug directly carries bearing support, the straight laminating of flange surface of bearing support and support lug, the bearing support 13 of corresponding cooperation be also straight by supporting binding face.If flange surface is plane, then the cooperation binding face of the bearing support matched also is plane, and if flange surface is inclined-plane, then the cooperation binding face of the bearing support matched also is inclined-plane.The mode that the support lug of the application is fitted by its flange surface and bearing support is to realize supporting, make compared with this support lug directly to weld with cylinder inboard wall compared with the support plate of traditional structure, the strength difference with cylindrical shell can be reduced, reduce the stress raisers between support lug and reactor wall, can take into account by interior pressure, high temperature and gravitational load effect simultaneously, easy welding and low cost, the reactor of the application is owing to adopting the inner supporting structure of this improvement, corrosion-resistant, endurance during its operation is run, do not ftracture, service life extends.
The manufacture process of above-mentioned support lug comprises: (1) is by the concrete technical scheme Preliminary design support lug physical dimension of the application, according to reactor process parameter, stress analysis is carried out to the flanged structure of Preliminary design, adjustment O. gracilipes makes stress distribution even, and Checking Fatigue passes through; (2) select forging, manufacture forging blank, blank is heat-treated, qualified through Non-Destructive Testing after roughing; (3) fine finishining support lug, by the flange surface of template detection support lug; (4) guarantee that the flange surface of support lug is fitted consistent with the mating surface of bearing support.
Concrete, the backing layer that the inner wall overlaying of described cylindrical shell has media-resistant to corrode.Wherein, cylindrical shell can be made up of steel plate or forging.The backing layer that inner wall overlaying as cylindrical shell has media-resistant to corrode, then inner supporting structure can be connected with the backing layer that this media-resistant corrodes.
The inner supporting structure of the application is specially adapted to reactor, is also applicable to the pressure vessel that other needs to support internals simultaneously.
embodiment 2
A kind of detailed description of the invention two with the reactor of inner supporting structure of the application, the main technical schemes of the present embodiment is identical with embodiment 1, in the present embodiment unaccounted feature, adopts the explanation in embodiment 1, no longer repeats at this.With reference to figure 3 to Fig. 7, and shown in Fig. 9, the difference of the present embodiment and embodiment 1 is, it is fairshaped annular round slip surface that the flange surface of described support lug is set to cross sectional shape, and described support lug is that fairshaped annular round slip surface and described bearing support are fitted for supporting described bearing support by described cross sectional shape.There is the support lug that cross sectional shape is fairshaped annular round slip surface, compared with flat bearing flange, one of its remarkable advantage is, the right angle corner avoided and exist between cylindrical shell and reduce local stress, its remarkable advantage two, is by the conical surface vertically, flange width is increased, reduces flange height, reduce because structure thickening sudden change causes the strength difference with cylindrical shell, make compatibility of deformation under various load effect.Flange height refers to that reactor inner surface epirelief gets up to exceed the height on surface, and this height points to reactor axis along anti-radial direction.
embodiment 3
A kind of detailed description of the invention three with the reactor of inner supporting structure of the application, the main technical schemes of the present embodiment is identical with embodiment 2, in the present embodiment unaccounted feature, adopts the explanation in embodiment 2, no longer repeats at this.Shown in figure 3 to Fig. 7, the difference of the present embodiment and embodiment 2 is, described cross sectional shape is fairshaped annular round slip surface to be circular cone or to be docked the annular Double-conical-surface formed by two circular cones.That is, be straight at the outline line in the bearing-surface B face of Fig. 3 to Fig. 7 section upper flange, but and have angle between reactor axis.There is the support lug of the conical surface, compared with flat bearing flange, one of its remarkable advantage is, the right angle corner avoided and exist between cylindrical shell and reduce local stress, its remarkable advantage two, is by the conical surface vertically, flange width is increased, reduces flange height, reduce because structure thickening sudden change causes the strength difference with cylindrical shell, make compatibility of deformation under various load effect.Flange width refers to that reactor inner surface epirelief gets up to exceed the height on surface, and this height points to reactor axis along anti-radial direction.Concrete conical surface support lug 12 as shown in Figure 3, and the Double-conical-surface support lug 14 shown in Fig. 4, wherein B face is the supporting conical surface.
embodiment 4
A kind of detailed description of the invention four with the reactor of inner supporting structure of the application, the main technical schemes of the present embodiment is identical with embodiment 2, in the present embodiment unaccounted feature, adopts the explanation in embodiment 2, no longer repeats at this.The difference of the present embodiment and embodiment 2 is, described cross sectional shape is fairshaped annular round slip surface to be annular arc surface or to dock by two annular arc surfaces the annular double-arc surface formed.The circular cone of support lug is arc surface, that is, be not straight in the bearing-surface B face of Fig. 3 to Fig. 7 section upper flange, but arc line shaped.There is the support lug of arcwall face, compared with flat bearing flange, one of its remarkable advantage is, the right angle corner avoided and exist between cylindrical shell and reduce local stress, its remarkable advantage two, is by the conical surface vertically, flange width is increased, reduces flange height, reduce because structure thickening sudden change causes the strength difference with cylindrical shell, make compatibility of deformation under various load effect.
embodiment 5
A kind of detailed description of the invention five with the reactor of inner supporting structure of the application, the main technical schemes of the present embodiment is identical with embodiment 2, in the present embodiment unaccounted feature, adopts the explanation in embodiment 2, no longer repeats at this.Shown in figure 9, the difference of the present embodiment and embodiment 2 is, described cross sectional shape be fairshaped annular round slip surface be set to by upper for planar annular, be the support lug 22 of similar " bracket shape " of circular cone down.
embodiment 6
A kind of detailed description of the invention six with the reactor of inner supporting structure of the application, the main technical schemes of the present embodiment is identical with embodiment 1, in the present embodiment unaccounted feature, adopts the explanation in embodiment 1, no longer repeats at this.Shown in Figure 2, the difference of the present embodiment and embodiment 1 is, the flange surface of described support lug is set to planar annular, described support lug supports described bearing support by described planar annular, and the width that described planar annular protrudes the inwall of described cylindrical shell is more than or equal to the height of described planar annular along the axial direction of described cylindrical shell.Flange width refers to that reactor inner surface epirelief gets up to exceed the height on surface, and this height points to reactor axis along anti-radial direction.Relative to narrow and high flange, wide and short flange is more convenient for forging or built-up welding, is also conducive to reducing manufacturing cost.Flat bearing flange 10 shown in concrete reference diagram 2, its supporting plane is A face.
embodiment 7
A kind of detailed description of the invention seven with the reactor of inner supporting structure of the application, the main technical schemes of the present embodiment is identical with embodiment 1, in the present embodiment unaccounted feature, adopts the explanation in embodiment 1, no longer repeats at this.Shown in figure 7 and Fig. 8, the difference of the present embodiment and embodiment 1 is, described inner supporting structure also includes adapter ring 18, and described support lug supports described bearing support by described adapter ring 18, and described adapter ring 18 is fitted with the flange surface of described support lug.
Increasing the step of a processing adapter ring 18 when making support lug again, making it fit consistent with the mating surface of support lug.Wherein, the flange surface of support lug bearing support, the straight laminating of flange surface of bearing support and support lug by adapter ring 18 false bearing, the adapter ring 18 of corresponding cooperation be also straight by supporting binding face; Adapter ring 18 fit with the circular cone of support lug, the conical surface bearing support 13 of corresponding cooperation or adapter ring 18 be also arc line shaped by supporting binding face.Wherein, adapter ring 18 can be designed to that upper surface is wide, the cross section of the narrow point of bottom surface, and wide top surface area is large, dispersibles stressed.
Concrete, shown in figure 7, described adapter ring 18 is integral type structure.Or shown in figure 8, described adapter ring 18 is the disconnected ring structure be spliced by sectional circular arc ring.Adapter ring 18 is the disconnected rings spliced by sectional circular arc ring, and segmentation can be convenient to part and pass in and out reactor from manhole, is also conducive to reducing manufacturing cost, and each section is assembled into and then becomes an integral ring-shaped structure together, generally speaking, equal decile be divided into three sections.
Concrete, described support lug and described cylindrical shell cause type by steel matter integration system, such as: flat bearing flange 10 as shown in Figure 2, conical surface support lug 12 shown in Fig. 3, Double-conical-surface support lug 14 shown in Fig. 4, and upper shown in Fig. 9 is planar annular, is the support lug 22 of similar " the bracket shape " of circular cone down.
Or shown in figure 6, described support lug is welded to connect by the inwall of weld seam 17 with described cylindrical shell.
Concrete, described support lug is formed by the inner wall overlaying of described cylindrical shell.Support lug can be formed by welding built-up welding on the inwall of cylindrical shell, shown in figure 5, built-up welding Double-conical-surface support lug 15, the benefit of Double-conical-surface is that the amount of metal of flange is doubled, the stress level bearing the effect of catalyst weight load is lower, also avoids the right angle corner that exists between flange lower surface and cylindrical shell and reduces local stress.Can certainly built-up welding list conical surface support lug.
Finally should be noted that; above embodiment is only in order to illustrate the technical scheme of the application; but not the restriction to the application's protection domain; although done to explain to the application with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify to the technical scheme of the application or equivalent replacement, and not depart from essence and the scope of technical scheme.
Claims (10)
1. one kind has the reactor of inner supporting structure, include cylindrical shell, be arranged at the turnover material opening of cylindrical shell, and be arranged at the inner supporting structure of cylinder inboard wall, it is characterized in that: described inner supporting structure includes support lug and bearing support, the flange surface of described support lug and described bearing support are fitted for supporting described bearing support.
2. a kind of reactor with inner supporting structure according to claim 1, it is characterized in that: it is fairshaped annular round slip surface that the flange surface of described support lug is set to cross sectional shape, described support lug is that fairshaped annular round slip surface and described bearing support are fitted for supporting described bearing support by described cross sectional shape.
3. a kind of reactor with inner supporting structure according to claim 2, is characterized in that: described cross sectional shape is fairshaped annular round slip surface to be circular cone or to be docked the annular Double-conical-surface formed by two circular cones.
4. a kind of reactor with inner supporting structure according to claim 2, is characterized in that: described cross sectional shape is fairshaped annular round slip surface to be annular arc surface or to dock by two annular arc surfaces the annular double-arc surface formed.
5. a kind of reactor with inner supporting structure according to claim 1, it is characterized in that: the flange surface of described support lug is set to planar annular, described support lug supports described bearing support by described planar annular, and the width that described planar annular protrudes the inwall of described cylindrical shell is more than or equal to the height of described planar annular along the axial direction of described cylindrical shell.
6. a kind of reactor with inner supporting structure as claimed in any of claims 1 to 5, it is characterized in that: described inner supporting structure also includes adapter ring, described support lug supports described bearing support by described adapter ring, and the flange surface of described adapter ring and described support lug is fitted.
7. a kind of reactor with inner supporting structure according to claim 6, it is characterized in that: described adapter ring is integral type structure, or described adapter ring is the disconnected ring structure be spliced by sectional circular arc ring.
8. a kind of reactor with inner supporting structure as claimed in any of claims 1 to 5, it is characterized in that: described support lug and described cylindrical shell cause type by steel matter integration system, or described support lug is connected with the inwall of described cylindrical shell by welding.
9. a kind of reactor with inner supporting structure as claimed in any of claims 1 to 5, is characterized in that: described support lug is formed by the inner wall overlaying of described cylindrical shell.
10. a kind of reactor with inner supporting structure according to claim 1, is characterized in that: the backing layer that the inner wall overlaying of described cylindrical shell has media-resistant to corrode.
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CN201510143460.4A CN104772091A (en) | 2015-03-30 | 2015-03-30 | Reactor with inner supporting structure |
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CN201510143460.4A CN104772091A (en) | 2015-03-30 | 2015-03-30 | Reactor with inner supporting structure |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105478066A (en) * | 2015-12-29 | 2016-04-13 | 茂名重力石化机械制造有限公司 | Reactor with overlaying lining structure |
CN106040109A (en) * | 2016-07-04 | 2016-10-26 | 茂名重力石化机械制造有限公司 | Gas flow distribution plate and reactor with same |
CN106040107A (en) * | 2016-07-04 | 2016-10-26 | 茂名重力石化机械制造有限公司 | Concave flow distribution plate and reactor with same |
CN106040105A (en) * | 2016-07-04 | 2016-10-26 | 茂名重力石化机械制造有限公司 | Convex airflow distribution plate and reactor thereof |
CN109939630A (en) * | 2019-04-26 | 2019-06-28 | 茂名重力石化装备股份公司 | A kind of modularization overlay structure and the reactor with the structure |
CN109939630B (en) * | 2019-04-26 | 2024-04-30 | 茂名重力石化装备股份公司 | Modularized covering structure and reactor with same |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN105478066A (en) * | 2015-12-29 | 2016-04-13 | 茂名重力石化机械制造有限公司 | Reactor with overlaying lining structure |
CN105478066B (en) * | 2015-12-29 | 2019-04-12 | 茂名重力石化装备股份公司 | A kind of reactor with accumulated weld inside structure |
CN106040109A (en) * | 2016-07-04 | 2016-10-26 | 茂名重力石化机械制造有限公司 | Gas flow distribution plate and reactor with same |
CN106040107A (en) * | 2016-07-04 | 2016-10-26 | 茂名重力石化机械制造有限公司 | Concave flow distribution plate and reactor with same |
CN106040105A (en) * | 2016-07-04 | 2016-10-26 | 茂名重力石化机械制造有限公司 | Convex airflow distribution plate and reactor thereof |
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CN106040105B (en) * | 2016-07-04 | 2019-03-26 | 茂名重力石化装备股份公司 | A kind of convex airflow-distribution board and its reactor |
CN109939630A (en) * | 2019-04-26 | 2019-06-28 | 茂名重力石化装备股份公司 | A kind of modularization overlay structure and the reactor with the structure |
CN109939630B (en) * | 2019-04-26 | 2024-04-30 | 茂名重力石化装备股份公司 | Modularized covering structure and reactor with same |
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Application publication date: 20150715 |