CN104530894B - A kind of preparation method of environmentally friendly marine antifouling coating - Google Patents

A kind of preparation method of environmentally friendly marine antifouling coating Download PDF

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CN104530894B
CN104530894B CN201510006628.7A CN201510006628A CN104530894B CN 104530894 B CN104530894 B CN 104530894B CN 201510006628 A CN201510006628 A CN 201510006628A CN 104530894 B CN104530894 B CN 104530894B
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antifouling coating
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CN104530894A (en
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王树礼
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Keyao Chemical Co ltd
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    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
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    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
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    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
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    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
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    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
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    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
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    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/16Antifouling paints; Underwater paints

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Abstract

The present invention relates to a kind of preparation method of environmentally friendly marine antifouling coating, belong to the synthesis field of antifouling paint.It is characterized in synthesizing using macromolecule prepolymer, zinc hydroxide and organic dicarboxylic acid the base-material of antifouling paint, the following R of its synthetic route1AH+2Zn(OH)2+HOOCR2COOH+R3AH→R1AZnOOCR2COOZnAR3, then add mixing rust resisting pigment and auxiliary agent filtering obtain final product the environmentally friendly marine antifouling coating.Preparation process is simple of the present invention, easily production, the marine antifouling coating of preparation meet sea environment-friendly requirement, and antifouling property is good and long-acting, and marine antifouling coating prepared by the present invention can be widely applied to the marine facilities such as hull, drilling platforms, harbour.

Description

A kind of preparation method of environmentally friendly marine antifouling coating
Technical field
The present invention relates to the synthesis field of antifouling paint, and in particular to a kind of preparation of environmentally friendly marine antifouling coating Method.
Background technology
Current hull, harbour, drilling platforms etc. are stained or corrode caused harm to reduce marine organisms attachment, External coating antifouling paint be still solve the problem uniquely can extensively using and economic, efficient important method.Prevent ocean The film forming matter of dirty coating is generally macromolecular organic compound, and anti-fouling agent typically using active organic salt, also uses Chinese medicine Material solvent extractable matter and metal oxide are compounded, and more use nanometer technology, by nano-Ag particles, zinc oxide ZPT or Other organic anti-fouling agents are composite anti-fouling agent.Or there is the organometallics such as the cuprous oxide of high content in these antifouling paints Compound, very big pollution is caused to marine environment, the healthy of people can be caused harm by food chain, otherwise prepare work Skill is complicated, and actual production difficulty is big, antifouling long-lasting difference.With the progress of science and technology and constantly changing for people's economic condition Kind, environmental requirement of the people to Marine Paints is also unprecedentedly improved.The main direction of studying for preparing antifouling paint at present is environmentally friendly nothing Poison, stability and high efficiency and long-acting.
The content of the invention
The purpose of the present invention is to overcome the deficiencies in the prior art, there is provided a kind of preparation of environmentally friendly marine antifouling coating Method, preparation process is simple, easily production, the marine antifouling coating of preparation meets sea environment-friendly requirement, and antifouling property is good and long-acting.
Task of the invention is achieved through the following technical solutions, a kind of preparation side of environmentally friendly marine antifouling coating Method, is characterized in synthesizing using macromolecule prepolymer, zinc hydroxide and organic dicarboxylic acid the base-material of antifouling paint, its synthetic route It is as follows:
R1AH+2Zn(OH)2+HOOCR2COOH+R3AH→R1AZnOOCR2COOZnAR3
Wherein R1AH、R3AH is macromolecule prepolymer, is one of alkyd resin, polyacrylic resin, epoxy resin, R1AH、R3AH can be one species resin, or variety classes resin;HOOCR2COOH is organic dicarboxylic acid, is grass One of acid, malonic acid, succinic acid, maleic acid, fumaric acid, glutaric acid, adipic acid, terephthalic acid (TPA), M-phthalic acid;
Dope preparing process is as follows:
By R1AH solution, R3AH solution, zinc hydroxide, HOOCR2COOH and butanol mix, R1AH solution, R3AH solution, hydrogen Zinc oxide, HOOCR2The rate of charge of COOH is mol ratio 1: 1: 2: 1, is added to during device has a reaction bulb of agitator and water knockout drum Reflux state is stirred and heated to, maintains the reflux for the acid number of reactant being down to less than 80, obtained living polymer compound and be The base-material of antifouling paint, is then cooled to less than 70 DEG C, and addition mixing rust resisting pigment and auxiliary agent filtering obtain final product described environment-friendly Type marine antifouling coating.
The R1AH solution, R3The concentration of AH solution is 40~60%.
The preparation method of the macromolecule prepolymer --- polyacrylic resin is as follows:
A, preparation monomer mixed solution:By weight, by 3~35% ethyl acrylate, 25~50% methacrylic acid Methyl esters, 5% butyl methacrylate, 3~10% styrene, the mixing of 30~35% acrylic acid;
B, preparation initiator solution:
Prepare initiator solution I:Initiator is 9: 50 with the weight ratio of solvent II;
Prepare initiator solution II:Initiator is 1: 10 with the weight ratio of solvent II;
Prepare initiator solution III:Initiator is 1: 20 with the weight ratio of solvent II;
C, the mixed liquor for preparing molecular weight regulator and butanol:Molecular weight regulator is 1: 220 with the weight ratio of butanol;
D, solvent II I is added in five mouthfuls of flasks of mechanical agitator, condenser, thermometer are equipped with, it is heated to 115~ After 125 DEG C, while monomer mixed solution and initiator solution I is added dropwise, completion of dropping in 3hr is incubated 1hr, then that initiator is added dropwise is molten Liquid II, the completion of dropping in 30mins is incubated 1hr, then appropriate initiator solution III is added dropwise, then after being incubated 90mins, adds point The mixed liquor of son amount conditioning agent and butanol.Macromolecule prepolymer polyacrylic resin is obtained after cooling filtering.
Solvent II I is (17~20): (60~80) with the weight ratio of monomer mixed solution.Initiator solution I mixes with monomer The weight ratio of liquid is (9.5~10): 100;Initiator solution II is (3.5~4) with the weight ratio of monomer mixed solution: 100;Trigger Agent solution III is (3~4) with the weight ratio of monomer mixed solution: 100.Molecular weight regulator is mixed with the mixed liquor of butanol with monomer The weight ratio for closing liquid is (18~20): 100.
The solvent II, solvent II I are dimethylbenzene.
The initiator is peroxidized t-butyl perbenzoate.
The molecular weight regulator is tert-dodecyl mercaptan.
The present invention has initiated double zinc salt copolymer structures, by high-molecular organic material and the ingenious combination of organic active composition, The quantity of the suppression marine bioactivity composition being multiplied in applied per area material, paint coatings surface-active is effective Constituent concentration is high, effectively suppresses the attachment of some marine organisms, forms a kind of efficient anti-fouling effect;By controlling branch lengths Control hydrolysis rate, makes paint coatings to have good anti-fouling effect, while improve the service life of paint coatings again, prepares Marine antifouling coating can meet 2~5 years even antifouling requirement in more than 5 years;Do not contained in the coating of preparation to marine environment shadow Loud oxious component, active ingredient can be degraded to harmless composition in the seawater, from without causing hazard residue to marine environment, Meet sea environment-friendly requirement.
The positive effect of the present invention is:Preparation process is simple, easily production, the marine antifouling coating of preparation meet sea environment-friendly It is required that, antifouling property is good and long-acting.Marine antifouling coating prepared by the present invention can be widely applied to hull, drilling platforms, harbour Deng marine facility.
Specific embodiment
By the following examples, more explanation in detail is carried out to technical scheme, the present invention does not limit to In the following examples.
Embodiment 1:
1) preparation of macromolecule prepolymer --- polyacrylic resin
By 30g ethyl acrylates, 300g methyl methacrylates, 30g butyl methacrylates, 60g styrene, 180g third Olefin(e) acid premixing is made monomer mixed solution, and 9g peroxidized t-butyl perbenzoates and 50g dimethylbenzene are configured into initiator solution I. 200ml dimethylbenzene is added in five mouthfuls of flasks of 3000ml of mechanical agitator, condenser, thermometer are equipped with, it is heated to 115~ After 125 DEG C, while monomer mixed solution and initiator solution I is added dropwise, added in 3hr, be then incubated 1hr, then 2g peroxides are added dropwise Change initiator solution II, the 30mins completion of dropping that t-butyl perbenzoate is configured to 20g dimethylbenzene, be incubated 1hr, then 1g is added dropwise The initiator solution III that peroxidized t-butyl perbenzoate is configured to 20g dimethylbenzene, then after insulation reaction 1.5hr, add 0.5g The mixed liquor that tert-dodecyl mercaptan is prepared with 110g butanol, macromolecule prepolymer polyacrylic acid tree is obtained after finally cooling filtering Fat.
2) preparation of environmentally friendly marine antifouling coating
By 142g polyacrylic resins solution, 35g zinc hydroxides, 21g terephthalic acid (TPA)s and 30g butanol that concentration is 60% Mixing, is added to during device has the reaction bulb of agitator and water knockout drum and is stirred and heated to reflux state, maintains the reflux for reactant Acid number be down to less than 80, to less than 70 DEG C, addition mixing rust resisting pigment and auxiliary agent filtering obtain final product environment friend for temperature drop Good type marine antifouling coating WP1.
Embodiment 2:
1) preparation of macromolecule prepolymer --- polyacrylic resin
By 125g ethyl acrylates, 200g methyl methacrylates, 30g butyl methacrylates, 60g styrene, 185g Acrylic acid premixing is made monomer mixed solution, and 9g peroxidized t-butyl perbenzoates and 50g dimethylbenzene are configured into initiator solution I.200ml dimethylbenzene is added in five mouthfuls of flasks of 3000ml of mechanical agitator, condenser, thermometer are equipped with, 115 are heated to After~125 DEG C, while monomer mixed solution and initiator solution I is added dropwise, added in 3hr, be then incubated 1hr, then 2g mistakes are added dropwise Initiator solution II, the 30mins completion of dropping that oxidation t-butyl perbenzoate is configured to 20g dimethylbenzene, is incubated 1hr, then be added dropwise The initiator solution III that 1g peroxidized t-butyl perbenzoates are configured to 20g dimethylbenzene, then after insulation reaction 1.5hr, add The mixed liquor that 0.5g tert-dodecyl mercaptans are prepared with 110g butanol, macromolecule prepolymer polyacrylic acid is obtained after finally cooling filtering Resin.
2) preparation of environmentally friendly marine antifouling coating
By 142g polyacrylic resins solution, 35g zinc hydroxides, 21g terephthalic acid (TPA)s and 30g butanol that concentration is 60% Mixing, is added to during device has the reaction bulb of agitator and water knockout drum and is stirred and heated to reflux state, maintains the reflux for reactant Acid number be down to less than 80, to less than 70 DEG C, addition mixing rust resisting pigment and auxiliary agent filtering obtain final product environment friend for temperature drop Good type marine antifouling coating WP2.
Embodiment 3:
1) preparation of macromolecule prepolymer --- polyacrylic resin
By 155g ethyl acrylates (BA), 175g methyl methacrylates (MMA), 30g butyl methacrylates (BMA), 50g styrene (Styrene), 190g acrylic acid (AA) premixing are made monomer mixed solution, by 9g peroxidized t-butyl perbenzoates (TBPB) it is configured to initiator solution I with 50g dimethylbenzene (Xylene).It is being equipped with mechanical agitator, condenser, thermometer 200ml dimethylbenzene is added in five mouthfuls of flasks of 3000ml, after being heated to 115~125 DEG C, while monomer mixed solution and initiation is added dropwise Agent solution, adds in 3hr, is then incubated 1hr, then 2g peroxidized t-butyl perbenzoates (TBPB) and 20g dimethylbenzene is added dropwise (Xylene) initiator solution II, the 30mins completion of dropping being configured to, is incubated 1hr, then the tertiary fourth of 1g perbenzoic acids is added dropwise The initiator solution III that ester (TBPB) is configured to 20g dimethylbenzene (Xylene), then after insulation reaction 1.5hr, add uncle 0.5g The mixed liquor that DDM dodecyl mercaptan is prepared with 110g butanol, macromolecule prepolymer polyacrylic resin is obtained after finally cooling filtering.
2) preparation of environmentally friendly marine antifouling coating
By 142g polyacrylic resins solution, 35g zinc hydroxides, 21g terephthalic acid (TPA)s and 30g butanol that concentration is 60% Mixing, is added to during device has the reaction bulb of agitator and water knockout drum and is stirred and heated to reflux state, maintains the reflux for reactant Acid number be down to less than 80, to less than 70 DEG C, addition mixing rust resisting pigment and auxiliary agent filtering obtain final product environment friend for temperature drop Good type marine antifouling coating WP3.
Embodiment 4:
1) preparation of macromolecule prepolymer --- polyacrylic resin
By 20g ethyl acrylates, 300g methyl methacrylates, 30g butyl methacrylates, 60g styrene, 190g third Olefin(e) acid premixing is made monomer mixed solution, and 9g peroxidized t-butyl perbenzoates and 50g dimethylbenzene are configured into initiator solution I. 200ml dimethylbenzene is added in five mouthfuls of flasks of 3000ml of mechanical agitator, condenser, thermometer are equipped with, it is heated to 115~ After 125 DEG C, while monomer mixed solution and initiator solution is added dropwise, added in 3hr, be then incubated 1hr, then 2g peroxidating is added dropwise Initiator solution II, the 30mins completion of dropping that t-butyl perbenzoate is configured to 20g dimethylbenzene, is incubated 1hr, then 1g mistakes are added dropwise The initiator solution III that oxidation t-butyl perbenzoate is configured to 20g dimethylbenzene, then after insulation reaction 1.5hr, add uncle 0.5g The mixed liquor that DDM dodecyl mercaptan is prepared with 110g butanol, macromolecule prepolymer polyacrylic resin is obtained after finally cooling filtering.
2) preparation of environmentally friendly marine antifouling coating
By 142g polyacrylic resins solution, 35g zinc hydroxides, 21g terephthalic acid (TPA)s and 30g butanol that concentration is 60% Mixing, is added to during device has the reaction bulb of agitator and water knockout drum and is stirred and heated to reflux state, maintains the reflux for reactant Acid number be down to less than 80, to less than 70 DEG C, addition mixing rust resisting pigment and auxiliary agent filtering obtain final product environment friend for temperature drop Good type marine antifouling coating WP4.
Embodiment 5:
1) preparation of macromolecule prepolymer --- polyacrylic resin
By 200g ethyl acrylates, 150g methyl methacrylates, 30g butyl methacrylates, 30g styrene, 190g Acrylic acid premixing is made monomer mixed solution, and 9g peroxidized t-butyl perbenzoates and 50g dimethylbenzene are configured into initiator solution I.200ml dimethylbenzene is added in five mouthfuls of flasks of 3000ml of mechanical agitator, condenser, thermometer are equipped with, 115 are heated to After~125 DEG C, while monomer mixed solution and initiator solution is added dropwise, added in 3hr, be then incubated 1hr, then 2g peroxides are added dropwise Change initiator solution II, the 30mins completion of dropping that t-butyl perbenzoate is configured to 20g dimethylbenzene, be incubated 1hr, then 1g is added dropwise The initiator solution III that peroxidized t-butyl perbenzoate is configured to 20g dimethylbenzene, then after insulation reaction 1.5hr, add 0.5g The mixed liquor that tert-dodecyl mercaptan is prepared with 110g butanol, macromolecule prepolymer polyacrylic acid tree is obtained after finally cooling filtering Fat.
2) preparation of environmentally friendly marine antifouling coating
By 142g polyacrylic resins solution, 35g zinc hydroxides, 21g terephthalic acid (TPA)s and 30g butanol that concentration is 60% Mixing, is added to during device has the reaction bulb of agitator and water knockout drum and is stirred and heated to reflux state, maintains the reflux for reactant Acid number be down to less than 80, to less than 70 DEG C, addition mixing rust resisting pigment and auxiliary agent filtering obtain final product environment friend for temperature drop Good type marine antifouling coating WP5.
Embodiment 6:
1) preparation of macromolecule prepolymer --- polyacrylic resin
By 180g ethyl acrylates, 180g methyl methacrylates, 30g butyl methacrylates, 20g styrene, 190g Acrylic acid premixing is made monomer mixed solution, and 9g peroxidized t-butyl perbenzoates and 50g dimethylbenzene are configured into initiator solution I.200ml dimethylbenzene is added in five mouthfuls of flasks of 3000ml of mechanical agitator, condenser, thermometer are equipped with, 115 are heated to After~125 DEG C, while monomer mixed solution and initiator solution is added dropwise, added in 3hr, be then incubated 1hr, then 2g peroxides are added dropwise Change initiator solution II, the 30mins completion of dropping that t-butyl perbenzoate is configured to 20g dimethylbenzene, be incubated 1hr, then 1g is added dropwise The initiator solution III that peroxidized t-butyl perbenzoate is configured to 20g dimethylbenzene, then after insulation reaction 1.5hr, add 0.5g The mixed liquor that tert-dodecyl mercaptan is prepared with 110g butanol, macromolecule prepolymer polyacrylic acid tree is obtained after finally cooling filtering Fat.
2) preparation of environmentally friendly marine antifouling coating
By 142g polyacrylic resins solution, 35g zinc hydroxides, 21g terephthalic acid (TPA)s and 30g butanol that concentration is 60% Mixing, is added to during device has the reaction bulb of agitator and water knockout drum and is stirred and heated to reflux state, maintains the reflux for reactant Acid number be down to less than 80, to less than 70 DEG C, addition mixing rust resisting pigment and auxiliary agent filtering obtain final product environment friend for temperature drop Good type marine antifouling coating WP6.
Hanging test situation
Sequence number Production code member Spreading area/m2 Test period/year Marine organisms adhere to coverage rate/% Experiment marine site
1 WP1 2 3 Have no that marine organisms adhere to Sunshine marine site
2 WP2 2 3 Have no that marine organisms adhere to Sunshine marine site
3 WP3 2 3 Have no that marine organisms adhere to Sunshine marine site
4 WP4 2 3 Have no that marine organisms adhere to Sunshine marine site
5 WP5 2 3 Have no that marine organisms adhere to Sunshine marine site
6 WP6 2 3 Have no that marine organisms adhere to Sunshine marine site

Claims (8)

1. a kind of preparation method of environmentally friendly marine antifouling coating, it is characterised in that using macromolecule prepolymer, hydroxide Zinc and organic dicarboxylic acid synthesize the base-material of antifouling paint, and its synthetic route is as follows:
R1AH+2Zn(OH)2+HOOCR2COOH+R3AH→R1AZnOOCR2COOZnAR3
Wherein R1AH、R3AH is macromolecule prepolymer, is one of alkyd resin, polyacrylic resin, epoxy resin, R1AH、 R3AH can be one species resin, or variety classes resin;HOOCR2COOH is organic dicarboxylic acid, is oxalic acid, the third two One of acid, succinic acid, maleic acid, fumaric acid, glutaric acid, adipic acid, terephthalic acid (TPA), M-phthalic acid;
Dope preparing process is as follows:
By R1AH solution, R3AH solution, zinc hydroxide, HOOCR2COOH and butanol mix, and being added to device has agitator and Fen Shui Reflux state is stirred and heated in the reaction bulb of device, maintains the reflux for the acid number of reactant being down to less than 80, obtain active high score Sub- compound is the base-material of antifouling paint, is then cooled to less than 70 DEG C, and addition mixing rust resisting pigment and auxiliary agent filtering are obtained final product The environmentally friendly marine antifouling coating.
2. a kind of preparation method of environmentally friendly marine antifouling coating according to claim 1, it is characterised in that R1AH is molten Liquid, R3AH solution, zinc hydroxide, HOOCR2The rate of charge of COOH is mol ratio 1: 1: 2: 1.
3. the preparation method of a kind of environmentally friendly marine antifouling coating according to claim 1, it is characterised in that described The preparation method of macromolecule prepolymer --- polyacrylic resin is as follows:
A, preparation monomer mixed solution:By weight, by 3~35% ethyl acrylate, 25~50% methyl methacrylate, 5% butyl methacrylate, 3~10% styrene, the mixing of 30~35% acrylic acid;
B, preparation initiator solution:
Prepare initiator solution I:Initiator is 9: 50 with the weight ratio of solvent II;
Prepare initiator solution II:Initiator is 1: 10 with the weight ratio of solvent II;
Prepare initiator solution III:Initiator is 1: 20 with the weight ratio of solvent II;
C, the mixed liquor for preparing molecular weight regulator and butanol:Molecular weight regulator is 1: 220 with the weight ratio of butanol;
D, the addition solvent II I in five mouthfuls of flasks of mechanical agitator, condenser, thermometer are equipped with, are heated to 115~125 After DEG C, while monomer mixed solution and initiator solution I is added dropwise, completion of dropping in 3hr is incubated 1hr, then initiator solution is added dropwise II, the completion of dropping in 30mins is incubated 1hr, then initiator solution III is added dropwise, then after being incubated 90mins, adds molecular weight to adjust Section agent and the mixed liquor of butanol, macromolecule prepolymer polyacrylic resin is obtained after cooling filtering;
Initiator solution I is (9.5~10) with the weight ratio of monomer mixed solution: 100;Initiator solution II and monomer mixed solution Weight ratio is (3.5~4): 100;Initiator solution III is (3~4) with the weight ratio of monomer mixed solution: 100.
4. a kind of preparation method of environmentally friendly marine antifouling coating according to claim 3, it is characterised in that solvent III is (17~20): (60~80) with the weight ratio of monomer mixed solution.
5. a kind of preparation method of environmentally friendly marine antifouling coating according to claim 3, it is characterised in that molecule Amount conditioning agent is (18~20) with the weight ratio of monomer mixed solution with the mixed liquor of butanol: 100.
6. the preparation method of a kind of environmentally friendly marine antifouling coating according to claim 3, it is characterised in that described Solvent II, solvent II I are dimethylbenzene.
7. the preparation method of a kind of environmentally friendly marine antifouling coating according to claim 3, it is characterised in that described Initiator is peroxidized t-butyl perbenzoate.
8. the preparation method of a kind of environmentally friendly marine antifouling coating according to claim 3, it is characterised in that described Molecular weight regulator is tert-dodecyl mercaptan.
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