CN103740428A - Method of producing substitute natural gas by methanation of synthesis gas - Google Patents

Method of producing substitute natural gas by methanation of synthesis gas Download PDF

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CN103740428A
CN103740428A CN201210393085.5A CN201210393085A CN103740428A CN 103740428 A CN103740428 A CN 103740428A CN 201210393085 A CN201210393085 A CN 201210393085A CN 103740428 A CN103740428 A CN 103740428A
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temperature
reactor
methanation
gas
synthetic gas
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CN103740428B (en
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刘文杰
黄云群
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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Abstract

The invention relates to a method of producing substitute natural gas by methanation of synthesis gas, mainly solving problems, namely large using amount of recycle gas and high energy consumption of compressors, of high-temperature methanation reactions in the prior art. According to the technical scheme adopted by the method, the method comprises: a) a step of providing a high-temperature methanation reaction zone including n-stage series-connected reactors, with the n being not less than 2; b) a step of dividing the synthesis gas raw materials containing H2, CO, CO2 and H2O into n sections and respectively feeding the n sections of the synthesis gas raw materials into inlets of the reactors at all stages in the high-temperature methanation reaction zone, wherein a stream flowing out of an outlet of each of the reactors except the reactor at the final stage enters the inlet of the reactor at the next stage, the stream Vn flowing out from the reactor at the final stage is divided into Vn' and Vn'', and the stream Vn' is condensed and circulated to the inlet of the reactor at the first stage; c) a step of providing a low-temperature methanation reaction zone including m-stage series-connected reactors, with the m being not less than 2; and d) a step of feeding the stream Vn'' into the low-temperature methanation reaction zone, and substitute natural gas is obtained after the reaction. By the technical scheme, the problems are solved well and the method can be used in industrial production of the substitute natural gas from the synthesis gas.

Description

The method of synthetic gas methanation instead of natural gas processed
Technical field
The present invention relates to the method for a kind of synthetic gas methanation instead of natural gas processed (SNG).
Background technology
Sweet natural gas is a kind of energy of high-efficiency cleaning, can make up to a certain extent the present situation that petroleum resources are day by day in short supply.But the reserves of China's natural gas demand rapid growth, and China's natural gas are in recent years less.It is predicted, the demand of Natural Gas In China in 2015 will reach 1700 ~ 2,100 hundred million Nm 3, and the gas production of the same period can only reach 1,400 hundred million Nm 3, insufficiency of supply-demand approximately 30,000,000,000 ~ 70,000,000,000 Nm 3.For solving China's natural gas imbalance between supply and demand, must seek other alternative route.
Coal resources in China, compared with horn of plenty, therefore can be alleviated the demand of China to Sweet natural gas by the method for the synthetic gas methanation instead of natural gas processed (SNG) from gasification effectively.
More external companies started coal to SNG to study from the seventies in last century, the at present industrialized coal to SNG factory that only has big plain in u.s.a company in 1984 to build up, Germany Lurgi company carries out technological design for this device, the G1-85 type catalyzer of its methanator original adoption BASF AG, the CRG catalyzer of the Britain Davy company of converting afterwards.The CRG catalyzer of the coal to SNG process using of Britain Davy company oneself, this catalyzer has special high-temperature stability and to unstripped gas H 2the requirement of/CO ratio is not strict, and therefore this coal to SNG technique Raw gas can directly enter methanation unit after purifying.The TREMP of Denmark Topsoe company tMthe full name of technique is circulating energy-saving methanation process, and the heat recovery rate of this technique is higher, to H 2/ CO ratio requires stricter, and catalyzer still has catalytic activity at 700 ℃.Germany Lurgi company coal to SNG technique is the SNG technique coal-based processed of current unique industrialization operation, and therefore this technique has abundanter technical scale service experience.For the exploitation of efficient methanation catalyst and methanation process, remain at present the emphasis of coal-based SNG research processed.
The chief component of synthetic gas is CO, CO 2and H 2, by methanation reaction, producing a large amount of methane, the reaction occurring in methane building-up process mainly comprises:
CO + 3H 2 → CH 4 + H 2O +206.2KJ/mol (1)
CO 2 + 4H 2 → CH 4 + 2H 2O +165KJ/mo (2)
CO + H 2O → H 2 + CO 2 +41KJ/mol (3)
At H 2in excessive situation, mainly react (1) and (2), the water can react with CO again (3) that reaction generates.Reaction (1) and (2) is all strong exothermal reactions, in the methane building-up reactions of purified synthesis gas the synthetic thermal insulation warming of every 1% CO methane up to 73 ℃, every 1% CO 2approximately 60 ℃ of the synthetic thermal insulation warmings of methane.
Initial methane content is also depended in methanation reaction temperature rise, it is 400 ~ 600 ℃ that single-stage methanation reaction can cause thermal insulation warming △ T, low temperature can make reaction carry out to positive dirction, and high temperature can suppress the generation of methane, and if not in time the heat producing in reaction process is removed, can cause damage to catalyst activity.The main method of controlling the temperature rise of methanation reaction process is adopt the part circulation of methanation reaction product or use cold logistics to remove methanation reaction liberated heat.
Document US4133825A discloses high-temperature methanation part and has adopted single-stage reactor, and reactor outlet is divided into two portions, and a part is mixed with high-temperature methanation reactor feedstocks as circulation gas, and another part is as the charging of low temperature methanator.Document CN87102871 discloses an inside the methanator of cooled catalyst bed cooling system, in methanator, there is methanation reaction in synthetic gas, the cooling system that enters methanator after simultaneously having water by a series of preheatings utilizes methanation reaction liberated heat to produce steam, removes reaction heat.All there is high-temperature methanation reaction cycle gas consumption greatly and the high problem of energy consumption of compressor in prior art.
Summary of the invention
Technical problem to be solved by this invention is that prior art exists high-temperature methanation reaction cycle gas consumption greatly and the high problem of energy consumption of compressor, and a kind of method of new synthetic gas methanation instead of natural gas processed is provided.It is low that the method has circulating flow rate, the advantage that recycle compressor energy consumption is low.
For solving the problems of the technologies described above, the technical solution used in the present invention is as follows: the method for a kind of synthetic gas methanation instead of natural gas processed, comprises the following steps:
A) provide high-temperature methanation reaction zone, described high-temperature methanation reaction zone comprises the reactor of n level series connection, n >=2;
B) containing H 2, CO, CO 2and H 2the raw material of synthetic gas of O is divided into n section and enters respectively the entrance of each stage reactor in high-temperature methanation reaction zone; Except last step reactor, the logistics flowing out from reactor outlets at different levels enters respectively next stage reactor inlet; The logistics Vn flowing out from last step reactor outlet is divided into Vn ' and Vn ", logistics Vn ' is circulated to first step reactor inlet after compression;
C) provide low temperature methanation reaction district, described low temperature methanation reaction district comprises the reactor of m level series connection, m >=2;
D) logistics Vn " enters low temperature methanation reaction district, obtains instead of natural gas after reaction.
In technique scheme, raw material of synthetic gas preferred version is the H that contains being obtained by coal or other carbonaceous materials 2, CO, CO 2and H 2the gas of O.B) step, enters the synthetic gas W of high-temperature methanation reaction zone first step reactor 1be W with entering the volume ratio preferable range of the synthetic gas Wn of each stage reactor afterwards 1: Wn=1:(1 ~ 2); The volume ratio preferable range of Vn and Vn ' is Vn:Vn '=1.1 ~ 2.0; Vn ' and the synthetic gas W that enters first step reactor 1volume ratio preferable range be Vn ': W 1=1 ~ 4; Except first step reactor, upper level reactor outlet logistics Vn- 1with the volume ratio preferable range of the synthetic gas Wn that enters each stage reactor be Vn- 1: Wn=1.5 ~ 3.5.High-temperature methanation reaction zone reactor inlet (H at different levels 2-3CO)/CO 2mol ratio preferable range be 3.3 ~ 4.2.The temperature in of the each stage reactor in high-temperature methanation reaction zone is 250~400 ℃, and preferable range is 300~350 ℃; Pressure is 3.0~5.5MPa, and preferable range is 3.5~5.0MPa; Temperature out is 600~700 ℃, and preferable range is 620~680 ℃.The temperature in of the each stage reactor in low temperature methanation reaction district is 200~300 ℃, and preferable range is 240~280 ℃; Pressure is 3.0~5.5MPa,, preferable range is 3.5~5.0MPa; Temperature out is 300~500 ℃,, preferable range is 350~450 ℃.Each stage reactor preferred version in high-temperature methanation reaction zone and low temperature methanation reaction district is for being insulation fix bed reactor.Logistics Vn ' boosts to 3.5 ~ 5.5MPa by compressor, 20 ~ 150 ℃ of temperature.N preferable range is that 2 ~ 6, m preferable range is 2 ~ 6.
In the inventive method, the catalyzer of the reactor bed fillings at different levels in high-temperature methanation reaction zone and low temperature methanation reaction district is Ni series catalysts known in the art, and composition, in parts by weight, comprises the Al of 40 ~ 80 parts 2o 3carrier and load and the nickel of 20 ~ 60 parts on it.Logistics after reactor reactions at different levels in high-temperature methanation reaction zone and low temperature methanation reaction district is all cooling through heat exchange.Compressor can be radial compressor, reciprocation compressor or spiral-lobe compressor.
The present invention passes through using the partial reaction product from last step high-temperature methanation reactor as circulation gas, be cooled to 20 ~ 150 ℃, carry out after separatory, gas phase boosts to 3.0 ~ 5.5MPa by compressor, circulation gas after boosting all mixes with the material synthesis gas that enters the reaction of first step high-temperature methanation as thinner, pass into first step methanator, gas mixture is heated to 250 ~ 400 ℃, and circulation gas flow is determined by high-temperature methanation reactor outlet temperature.Gas mixture occurs after methanation reaction in methanator, with 600 ~ 700 ℃ of temperature, discharges reactor.Reaction gas can be used as the thermal source of heating raw gas mixture, also can be for by-product high-pressure steam.
Methanation reaction is strong exothermal reaction, while adopting adiabatic reactor, reaction temperature rising is very high, and high temperature is unfavorable for the raising of methanation reaction transformation efficiency, for obtaining the instead of natural gas of higher degree, methanation reaction is divided into high-temperature methanation reaction zone and low temperature methanation reaction district, and high-temperature methanation reaction zone transforms most CO and CO 2, low temperature methanator transforms remaining CO and CO 2, obtain highly purified instead of natural gas.In high-temperature methanation reaction zone, because reaction thermal insulation warming is very high, from guard catalyst, reactor apparatus and raising transformation efficiency several respects are considered, the temperature rise of high-temperature methanation reactor must be controlled, industrial common employing is worked off one's feeling vent one's spleen partial reaction device to loop back after compression reactor as thinner, the existence of circulation gas has reduced the content that is reacted into CO in implication, thereby reach the object of controlling thermal insulation warming, but as employing single-stage reactor, larger for controlling the needed circulating flow rate of temperature rise, general recycle ratio (circulating flow rate/material gas quantity) is 1.5 ~ 3, recycle compressor energy consumption is very high.And employing the inventive method, high-temperature methanation reactor adopts multistage series-parallel connection fixed bed pattern, circulation gas enters reactor with series connection form, every stage reactor is added material synthesis gas, every stage reactor is worked off one's feeling vent one's spleen after heat-obtaining and is entered next stage reactor again, controlling under every stage reactor thermal insulation warming prerequisite, effectively reduces circulating flow rate and recycle compressor energy consumption like this, reached energy-conservation effect, total conversion rate is high simultaneously.Compared with prior art, the inventive method reactive system circulating flow rate has reduced by 50~80%, recycle compressor Energy Intensity Reduction 30~70%, and the CO transformation efficiency of high-temperature methanation reaction zone has improved 5~15%, has obtained good technique effect.
Accompanying drawing explanation
Fig. 1 is the process flow diagram (take two-stage high-temperature methanation reaction and two-stage low temperature methanation reaction as example) of synthetic gas of the present invention instead of natural gas processed (SNG).
Fig. 2 is the process flow diagram of existing synthetic gas instead of natural gas processed (SNG).
In Fig. 1 and Fig. 2,1 is raw material of synthetic gas, and 2 is one-level high-temperature methanation reactor feed synthetic gas W 1, 3 is secondary high-temperature methanation reactor feed synthetic gas W 2, 4 is one-level high-temperature methanation reactor feed gas mixture, 5 is one-level high-temperature methanation reactor discharging gas V 1, 6 is secondary high-temperature methanation reactor feed gas mixture, 7 is secondary high-temperature methanation reactor discharging gas V 2, 8 for removing the circulation gas V of recycle compressor 2', 9 is that a grade low-temp methanator enters implication V 2", 10 is that a grade low-temp methanator is worked off one's feeling vent one's spleen, 11 is that two grade low-temp methanators are worked off one's feeling vent one's spleen, 101 is one-level high-temperature methanation reactor, 102 is secondary high-temperature methanation reactor, 103 is a grade low-temp methanator, 104 is two grade low-temp methanators, 105 is one-level high-temperature methanation reactor outlet water cooler, 106 is secondary high-temperature methanation reactor outlet water cooler, 107 is recycle gas cooler, 108 is a grade low-temp methanator entrance interchanger, 109 is two grade low-temp methanator entrance interchanger, 110 is recycle gas compressor.
In Fig. 1, material synthesis gas 1 is divided into two portions, and the mixed logistics 4 of one-level synthetic gas 2 and circulation gas 8 enters one-level high-temperature methanation reactor 101 methanation reaction occurs, and obtains one-level high-temperature methanation reactor discharging gas 5.One-level high-temperature methanation reactor discharging gas 5, after one-level high-temperature methanation reactor outlet water cooler 105 is cooling, enters secondary high-temperature methanation reactor 102 with the mixed material 6 of secondary synthetic gas 3, obtains secondary high-temperature methanation reactor discharging gas 7.Secondary high-temperature methanation reactor discharging gas 7 is after secondary high-temperature methanation reactor outlet water cooler 106 is cooling, be divided into 2 strands: one material 8 is cooling through recycle gas cooler 107, after recycle compressor 110 compression, as circulation gas material, mix with one-level synthetic gas 2; Another strand of material 9 enters one-level low temperature methanator 103 after grade low-temp methanator entrance interchanger 108 heat exchange, work off one's feeling vent one's spleen 10 enters secondary low temperature methanator after two grade low-temp methanator entrance interchanger 109 heat exchange, obtains the finished product gas 11 after reaction.
In Fig. 2, material synthesis gas 1 all mixes with circulation gas 8, and mixed logistics 4 enters one-level high-temperature methanation reactor 101 methanation reaction occurs, and obtains one-level high-temperature methanation reactor discharging gas 5.One-level high-temperature methanation reactor discharging gas 5 is after one-level high-temperature methanation reactor outlet water cooler 105 is cooling, be divided into 2 strands: one material 8 is cooling through recycle gas cooler 107, after recycle compressor 110 compression, as circulation gas material, mix with material synthesis gas 1; Another strand of material 9 enters one-level low temperature methanator 103 after grade low-temp methanator entrance interchanger 108 heat exchange, work off one's feeling vent one's spleen 10 enters secondary low temperature methanator after two grade low-temp methanator entrance interchanger 109 heat exchange, obtains the finished product gas 11 after reaction.
Below by embodiment, the invention will be further elaborated.
Embodiment
[embodiment 1]
Certain 1,000,000,000 Nm 3/ year synthetic gas instead of natural gas device processed (year operation hours 8000 hours), the Technology of employing Fig. 1, Ni series catalysts (wherein Al is all loaded in high-temperature methanation reaction zone and low temperature methanation reaction district 2o 3carrier 60%, nickel 35%).High-temperature methanation reaction zone is divided into two-stage, A reactor entrance (H 2-3CO)/CO 2=4, pressure 3.5MPa, inlet amount is 500,000 Nm 3/ h, material synthesis gas 1 is divided into two portions, the ratio of one-level synthetic gas 2 and secondary synthetic gas 3 is 1:1.5, the mixed logistics 4 of one-level synthetic gas 2 and circulation gas 8 enters one-level high-temperature methanation reactor 101 methanation reaction occurs at 300 ℃ of temperature, and the volume ratio of circulation gas 8 and one-level synthetic gas 2 is 2.4:1.650 ℃ of reaction outlet logistics 5 temperature, after one-level high-temperature methanation reactor outlet water cooler 105 is cooling, at 300 ℃, enter secondary high-temperature methanation reactor 102 with the mixed material 6 of secondary synthetic gas 3, reaction outlet logistics 7 temperature are 650 ℃, pressure 3.3 MPa, after secondary high-temperature methanation reactor outlet water cooler 106 is cooling, be divided into 2 strands: one material 8 is cooling through recycle gas cooler 107, recycle compressor 110 is compressed to after 3.5 MPa, mix with one-level synthetic gas 2, recycle compressor adopts radial compressor.Another strand of material 9 another strand of material 9 enter one-level low temperature methanator 103 after grade low-temp methanator entrance interchanger 108 heat exchange to 280 ℃, 450 ℃ of 10 temperature of working off one's feeling vent one's spleen, after two grade low-temp methanator entrance interchanger 109 heat exchange to 280 ℃, enter secondary low temperature methanator 104,400 ℃ of 11 temperature of working off one's feeling vent one's spleen, pressure 3.0MPa.Material 7 is 1.38 with the volume ratio of material 8, and material 5 is 2.0 with the volume ratio of material 3.
This device product Various Components In Natural Gas volume content is: CH 496%, H 20.5%, CO 21.8%, N 21.7%, high-temperature methanation reaction CO transformation efficiency 76%, circulation gas 8 is 0.97 with unstripped gas 1 volume ratio, energy consumption of compressor 2000KW.
[embodiment 2]
Certain 1,000,000,000 Nm 3/ year synthetic gas instead of natural gas device processed (year operation hours 8000 hours), adopt the Technology of Fig. 1, the mixed logistics 4 of one-level synthetic gas 2 and circulation gas 8 enters one-level high-temperature methanation reactor 101 methanation reaction occurs under 320 ℃ of temperature, pressure 4.5MPa, the volume ratio of circulation gas 8 and one-level synthetic gas 2 is 2:1,700 ℃ of reaction outlet logistics 5 temperature, 320 ℃ of secondary high-temperature methanation reactor 102 temperature ins, 700 ℃ of temperature outs, pressure 4.2 MPa, all the other conditions are with [embodiment 1].Material 7 is 1.53 with the volume ratio of material 8, and material 5 is 1.65 with the volume ratio of material 3.
This device product Various Components In Natural Gas volume content is: CH 495%, H 20.8%, CO 22.5%, N 21.7%, high-temperature methanation reaction CO transformation efficiency 74%, circulation gas 8 is 0.78 with unstripped gas 1 volume ratio, energy consumption of compressor 1700KW.
[embodiment 3]
Certain 1,000,000,000 Nm 3/ year synthetic gas instead of natural gas device processed (year operation hours 8000 hours), adopt the Technology of Fig. 1, material synthesis gas 1 pressure 5.0MPa, be divided into two portions, the ratio of one-level synthetic gas 2 and secondary synthetic gas 3 is 1:1, the volume ratio of circulation gas 8 and one-level synthetic gas 2 is 2:1, the mixed logistics 4 of one-level synthetic gas 2 and circulation gas 8 enters one-level high-temperature methanation reactor 101 methanation reaction occurs at 290 ℃ of temperature, 640 ℃ of reaction outlet logistics 5 temperature, after one-level high-temperature methanation reactor outlet water cooler 105 is cooling, at 300 ℃, enter secondary high-temperature methanation reactor 102 with the mixed material 6 of secondary synthetic gas 3, reaction outlet logistics 7 temperature are 650 ℃, pressure 4.8 MPa, after secondary high-temperature methanation reactor outlet water cooler 106 is cooling, be divided into 2 strands: one material 8 is cooling through recycle gas cooler 107, recycle compressor 110 is compressed to after 5.0 MPa, mix with one-level synthetic gas 2, recycle compressor adopts reciprocation compressor, another strand of material 9 another strand of material 9 enter one-level low temperature methanator 103 after grade low-temp methanator entrance interchanger 108 heat exchange to 300 ℃, 460 ℃ of 10 temperature of working off one's feeling vent one's spleen, after two grade low-temp methanator entrance interchanger 109 heat exchange to 300 ℃, enter secondary low temperature methanator 104,400 ℃ of 11 temperature of working off one's feeling vent one's spleen, pressure 4.5MPa, all the other conditions are with [embodiment 1].Material 7 is 1.4 with the volume ratio of material 8, and material 5 is 2.9 with the volume ratio of material 3.
This device product Various Components In Natural Gas volume content is: CH 495.5%, H 20.8%, CO 22.2%, N 21.5%, high-temperature methanation reaction CO transformation efficiency 75.5%, circulation gas 8 is 1.02 with unstripped gas 1 volume ratio, energy consumption of compressor 2100KW.
[embodiment 4]
Certain 1,000,000,000 Nm 3/ year synthetic gas instead of natural gas device processed (year operation hours 8000 hours), adopt the Technology of Fig. 1, high-temperature methanation adopts three reactor, material synthesis gas 1 is divided into three parts, three grades of synthetic gas ratios are 1:1.2:1.2, high-temperature methanation reactor inlet temperatures at different levels are 300 ℃, the volume ratio of circulation gas and one-level synthetic gas is 2.4:1, three sections of high-temperature methanation reactor outlet stream temperature are 650 ℃, third stage high-temperature methanation reactor outlet gas is divided into 2 strands: one material is cooling, after compression, as circulation gas material, mix with one-level synthetic gas, another strand of material enters low temperature methanation reaction district, all the other conditions are with [embodiment 1].
This device product Various Components In Natural Gas volume content is: CH 496%, H 20.4%, CO 21.8%, N 21.8%, high-temperature methanation reaction CO transformation efficiency 78%, circulation gas 8 is 0.7 with unstripped gas 1 volume ratio, energy consumption of compressor 1400KW.
[comparative example 1]
Certain 1,000,000,000 Nm 3/ year synthetic gas methanation instead of natural gas device processed, adopt the Technology of Fig. 2, high-temperature methanation adopts first order reaction, high-temperature methanation reactor feed temperature is 300 ℃, pressure 3.5 MPa, circulation gas is 2.2:1 with the volume ratio that enters high-temperature methanation reactor synthetic gas, 650 ℃ of reaction outlet stream temperature, after high-temperature methanation reactor outlet water cooler is cooling, be divided into 2 strands: one material is through cooling, be compressed to after 3.5 MPa, as circulation gas material and material synthesis gas, be mixed into high-temperature methanation reactor, another strand of material enters one-level low temperature methanator after heat exchange to 300 ℃, 450 ℃ of 10 temperature of working off one's feeling vent one's spleen, after two grade low-temp methanator entrance interchanger heat exchange to 300 ℃, enter secondary low temperature methanator, 400 ℃ of the temperature of working off one's feeling vent one's spleen, pressure 3.0MPa.
This device product Various Components In Natural Gas volume content is: CH 495%, H 21.2%, CO 22.0%, N 21.8%, high-temperature methanation reaction CO transformation efficiency 73%, circulation gas is 2.2 with feed gas volume ratio, energy consumption of compressor 5000KW.

Claims (9)

1. a method for synthetic gas methanation instead of natural gas processed, comprises the following steps:
A) provide high-temperature methanation reaction zone, described high-temperature methanation reaction zone comprises the reactor of n level series connection, n >=2;
B) containing H 2, CO, CO 2and H 2the raw material of synthetic gas of O is divided into n section and enters respectively the entrance of each stage reactor in high-temperature methanation reaction zone; Except last step reactor, the logistics flowing out from reactor outlets at different levels enters respectively next stage reactor inlet; The logistics Vn flowing out from last step reactor outlet is divided into Vn ' and Vn ", logistics Vn ' is circulated to first step reactor inlet after compression;
C) provide low temperature methanation reaction district, described low temperature methanation reaction district comprises the reactor of m level series connection, m >=2;
D) logistics Vn " enters low temperature methanation reaction district, obtains instead of natural gas after reaction.
2. the method for synthetic gas methanation instead of natural gas processed according to claim 1, it is characterized in that raw material of synthetic gas be by coal or other carbonaceous materials, obtained containing H 2, CO, CO 2and H 2the gas of O.
3. the method for synthetic gas methanation instead of natural gas processed according to claim 1, is characterized in that b) step, enters the synthetic gas W of high-temperature methanation reaction zone first step reactor 1be W with entering the volume ratio of the synthetic gas Wn of each stage reactor afterwards 1: Wn=1:(1 ~ 2); The volume ratio of Vn and Vn ' is Vn:Vn '=1.1 ~ 2.0; Vn ' and the synthetic gas W that enters first step reactor 1volume ratio be Vn ': W 1=1 ~ 4; Except first step reactor, upper level reactor outlet logistics Vn- 1with the volume ratio of the synthetic gas Wn that enters each stage reactor be Vn- 1: Wn=1.5 ~ 3.5.
4. the method for synthetic gas methanation instead of natural gas processed according to claim 1, is characterized in that high-temperature methanation reaction zone reactor inlet (H at different levels 2-3CO)/CO 2mol ratio be 3.3 ~ 4.2.
5. the method for synthetic gas methanation instead of natural gas processed according to claim 1, is characterized in that the temperature in of the each stage reactor in high-temperature methanation reaction zone is 250~400 ℃, and pressure is 3.0~5.5MPa; Temperature out is 600~700 ℃;
The temperature in of the each stage reactor in low temperature methanation reaction district is 200~300 ℃, and pressure is 3.0~5.5MPa, and temperature out is 300~500 ℃.
6. the method for synthetic gas methanation instead of natural gas processed according to claim 5, is characterized in that the temperature in of the each stage reactor in high-temperature methanation reaction zone is 300~350 ℃, and pressure is 3.5~5.0MPa; Temperature out is 620~680 ℃;
The temperature in of the each stage reactor in low temperature methanation reaction district is 240~280 ℃, and pressure is 3.5~5.0MPa, and temperature out is 350~450 ℃.
7. the method for synthetic gas methanation instead of natural gas processed according to claim 1, is characterized in that the each stage reactor in high-temperature methanation reaction zone and low temperature methanation reaction district is insulation fix bed reactor.
8. the method for synthetic gas methanation instead of natural gas processed according to claim 1, is characterized in that logistics Vn ' boosts to 3.5 ~ 5.5MPa by compressor, 20 ~ 150 ℃ of temperature.
9. the method for synthetic gas methanation instead of natural gas processed according to claim 1, is characterized in that n=2 ~ 6, m=2 ~ 6.
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Cited By (4)

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CN103773527A (en) * 2012-10-25 2014-05-07 中国石油化工股份有限公司 Method for preparing substitutive natural gas by synthesis gas methanation
CN104971666A (en) * 2015-07-23 2015-10-14 中海石油气电集团有限责任公司 Series quenching adiabatic fixed bed methanation reactor and process
CN107446636A (en) * 2017-09-06 2017-12-08 新地能源工程技术有限公司 A kind of high-temperature methane synthesis system and technique
CN107987906A (en) * 2016-10-26 2018-05-04 中国石油天然气股份有限公司 A kind of method for producing methane

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