CN103331268A - Automatic sorting system of bamboo chips - Google Patents
Automatic sorting system of bamboo chips Download PDFInfo
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- CN103331268A CN103331268A CN2013102591745A CN201310259174A CN103331268A CN 103331268 A CN103331268 A CN 103331268A CN 2013102591745 A CN2013102591745 A CN 2013102591745A CN 201310259174 A CN201310259174 A CN 201310259174A CN 103331268 A CN103331268 A CN 103331268A
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- bamboo chip
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Abstract
The invention provides an automatic sorting system of bamboo chips. The automatic sorting system comprises a detecting and transmitting device, a sorting device and an electric control cabinet, wherein the detecting and transmitting device comprises an operating floor, a transfer unit and a detection box which is arranged on the operating floor; the sorting device comprises two lifting units, a gear motor, a clutch, a cant board, and a plurality of bamboo chip collecting grooves which are parallel and orderly arranged from left to right; each lifting unit comprises a support rack, two chain wheels, a chain and a plurality of push plates; the chain is wound on the two chain wheels; two ends of the lower side of the cant board are respectively fixed on the two support racks; the two support racks are arranged in parallel at an interval; the distance between the two support racks is smaller than the length of each sorted bamboo chip; and a drive motor, a photoelectric sensor, a chromaticity sensor, the gear motor, the clutch, an in-place sensor and each electromagnetic valve are connected with the electric control cabinet. The automatic sorting system of the bamboo chips has the advantages that not only can automation of sorting of the bamboo chips be achieved, but also the automatic sorting system is stable and reliable.
Description
[technical field]
The present invention relates to the mechanical equipment configuration that a kind of manufacture field is used, relate in particular to a kind of bamboo chip automatic sorting system.
[background technology]
Bamboo has accounted for consequence in Chinese life, it is a kind of happy people's plant and is subjected to the favor of the refined scholars, it is multiplied in a large number under the environmental condition of subtropical climate, and the fast growth of bamboo, some kind just can be grown more than one centimeter within one day, can grow fully in three months, therefore, utilizing bamboo to make life appliance is to meet the economic benefit of taking in a large number obtaining of raw material.
Bamboo in most cases needs to become bamboo chip to use its sheet as the raw material of making life appliance.Bamboo chip is widely used in the manufacturing of floor, furniture, handicraft etc. now, but bamboo chip is as the raw material of floor, furniture, handicraft etc., requires the color and luster of bamboo chip need meet the location of product usually, simultaneously can not defectiveness.Tradition selects the color of bamboo chip and defective mainly by manually selecting, and occurs visual fatigue and quality instability easily; Afterwards, the practitioner works out based on the method for vision system and horizontal sorting and selects bamboo chip, but all more or less exist various defectives and cause stability with reliability relatively poor: for example, application number is that the Chinese invention patent of CN200820068201.5 discloses a kind of bamboo chip aberration based on machine vision and identifies grading plant automatically, relate to a kind of bamboo raw material grading plant, its structure is: left and right gypsy chain is installed in parallel on the frame and is connected with actuating unit, is evenly equipped with hook on it at regular intervals; In have the Photo Studio of video camera and light source to be installed in the top of left and right gypsy chain; Though this invention technical scheme can detect automatically to the bamboo chip aberration, identification and classification, but because every bamboo bar itself just has aberration, and defective appears at the different parts of bamboo bar, utilize and should can't detect by automatic identification grading plant, namely stability and the reliability of identification grading plant sorting bamboo chip are relatively poor automatically.
Therefore, a kind of automatic sorting system that can stablize, sub-elect reliably bamboo chip be the practitioner urgent wish.
[summary of the invention]
Technical problem to be solved by this invention is to provide a kind of bamboo chip automatic sorting system, not only can realize the automation of bamboo chip sorting, and reliable and stable.
The present invention solves the problems of the technologies described above by the following technical programs: a kind of bamboo chip automatic sorting system comprises that one detects conveyer, a sorter and an electrical control cubicles;
Described detection conveyer comprises an operating desk, one delivery unit, an and detection case that is installed on the operating desk, driving wheel before described delivery unit comprises one, the preceding follower of driving wheel coupling before one, one rear main wheel, one with back follower and a driving motor of rear main wheel coupling, described preceding driving wheel is connected mutually with rear main wheel and all is installed on the operating desk, described before follower be positioned at before driving wheel directly over, described back follower be positioned at rear main wheel directly over, should be connected with operating desk by a support respectively with the back follower by preceding follower, and should preceding follower be an eccentric wheel, described eccentric eccentric distance is 0.1-05mm, described driving motor is connected with preceding driving wheel, described detection case and is equipped with a photoelectric sensor and a colourity sensor in this detection case between preceding driving wheel and rear main wheel;
Described sorter comprises two lift units, a reducing motor, a clutch, a swash plate and plurality of parallel and is arranged in order the bamboo chip feeder of setting by a left side and the right side, the notch of every described bamboo chip feeder is identical, and the notch by a left side and the right described bamboo chip feeder of arranging distributes from top to bottom successively, is respectively equipped with a baffle plate in the top of described swash plate and the bottom;
Every described lift unit includes a bracing frame, two sprocket wheels, one is around in the chain on two sprocket wheels, two described sprocket wheels are installed on the top and bottom of bracing frame respectively, described chain is provided with the riser that a plurality of intervals arrange, and the spacing between the notch of the spacing between every adjacent two risers and every adjacent two bamboo chip feeders equates, be articulated with a plurality of push pedals that equate with bamboo chip feeder quantity on the support frame as described above, be equipped with a plurality of for the cylinder that push pedal is promoted towards the notch direction of bamboo chip feeder on this bracing frame, described cylinder and push pedal corresponding setting one by one, whenever be equipped with a magnetic valve for control cylinder on this cylinder, described push pedal is all between two sprocket wheels, and the notch corresponding setting one by one of described push pedal and bamboo chip feeder;
The following two ends of described swash plate are individually fixed on two bracing frames, and the bottom of this swash plate is positioned at the below of the push pedal that is in least significant end, the residing horizontal plane of described operating desk is in the bottom of swash plate and be between the push pedal of least significant end, two support frame as described above parallel interval arrange, and the spacing between two these bracing frames is less than the length of institute's sorting bamboo chip, be equipped with one on arbitrary support frame as described above to level sensor, and the bottom of being somebody's turn to do level sensor and swash plate is close to and is positioned at the below of the bottom of swash plate, the sprocket wheel that is installed on the bracing frame bottom in the two described lift units is connected by a power transmission shaft, and described power transmission shaft is connected by this clutch with reducing motor; And described driving motor, photoelectric sensor, chromaticity transducer, reducing motor, clutch, all be connected with electrical control cubicles with each magnetic valve to level sensor.
Further, described sorter also comprises an arc pin, and an end of described arc pin is positioned at the swash plate top and is fixed on the bamboo chip feeder that is close to swash plate, and the other end of this arc pin is positioned at the swash plate below.
Further, the notch top of every described bamboo chip feeder is equipped with a blanking blend stop.
The beneficial effect of a kind of bamboo chip automatic sorting system of the present invention is: under the common cooperation that detects conveyer, sorter and electrical control cubicles, bamboo chip not only can be carried out the sorting of automation according to its color and defective, and whole system is reliable and stable; In addition, preceding follower is eccentric design, makes accuracy in detection significantly improve.
[description of drawings]
The invention will be further described in conjunction with the embodiments with reference to the accompanying drawings.
Fig. 1 is the front view of a kind of bamboo chip automatic sorting system of the present invention.
Fig. 2 is the side view of sorter among the present invention.
[specific embodiment]
In conjunction with consulting Fig. 1 and Fig. 2, a kind of bamboo chip automatic sorting system of the present invention comprises that one detects conveyer 1, a sorter 2 and an electrical control cubicles (not shown).
Wherein, detect conveyer 1 and comprise an operating desk 11, one delivery unit 12, an and detection case 13 that is installed on the operating desk 11, driving wheel 121 before described delivery unit 12 comprises one, the preceding follower 122 of driving wheel 121 couplings before one, one rear main wheel 123, one with back follower 124 and a driving motor 125 of rear main wheel 123 coupling, described preceding driving wheel 121 is connected mutually with rear main wheel 123 and all is installed on the operating desk 11, described before follower 122 be positioned at before driving wheel 121 directly over, described back follower 124 be positioned at rear main wheel 123 directly over, and should be connected with operating desk 11 by a support 14 respectively with back follower 124 by preceding follower 122, described driving motor 125 is connected with preceding driving wheel 121, described detection case 13 is between preceding driving wheel 121 and rear main wheel 123, and a photoelectric sensor 131 and a colourity sensor 132 are installed in this detection case 13, photoelectric sensor 131 is whether to have passed through detection case 13 for detection of bamboo chip 200, chromaticity transducer 132 be for detection of and color and the defective of collecting bamboo chip 200.
Sorter 2 comprises two lift units 21, one reducing motor 22, one clutch 23, one swash plate 24 and plurality of parallel setting and the bamboo chip feeder that is arranged in order by a left side and the right side, the bamboo chip feeder is for collecting corresponding bamboo chip 200, present embodiment is that example is set forth so that four bamboo chip feeders to be set, particularly, be followed successively by bamboo chip feeder 251 by a left side and four right bamboo chip feeders, bamboo chip feeder 252, bamboo chip feeder 253, bamboo chip feeder 254, and the notch of every described bamboo chip feeder is identical (to be the notch 251a of bamboo chip feeder 251, the notch 252a of bamboo chip feeder 252, the notch 253a of bamboo chip feeder 253, and the size of the notch 254a of bamboo chip feeder 254, shape reaches towards equal unanimity), and as shown in Figure 2, the notch 251a of bamboo chip feeder 251, the notch 252a of bamboo chip feeder 252, the notch 253a of bamboo chip feeder 253, and the notch 254a of bamboo chip feeder 254 distribution successively from top to bottom, be respectively equipped with a baffle plate 243 on the top 241 of described swash plate 24 and following 242;
Every described lift unit 21 includes a bracing frame 211, two sprocket wheels (are respectively sprocket wheel 212, sprocket wheel 213), one is around in sprocket wheel 212, chain 214 on the sprocket wheel 213, sprocket wheel 212, sprocket wheel 213 is installed on the top and bottom of bracing frame 211 respectively, described chain 214 is provided with the riser 215 that a plurality of intervals arrange, and the space D 2 between the notch of the space D 1 between every adjacent two risers 215 and every adjacent two bamboo chip feeders equates, be articulated with a plurality of push pedals that equate with bamboo chip feeder quantity on the support frame as described above 211, be equipped with a plurality of for the cylinder that push pedal is promoted towards the notch direction of bamboo chip feeder on this bracing frame 211, described cylinder and push pedal corresponding setting one by one, because being provided with four bamboo chip feeders in the present embodiment, then push pedal and cylinder relative set four, four push pedals are followed successively by push pedal 2161 from top to bottom, push pedal 2162, push pedal 2163, push pedal 2164, and four cylinders are followed successively by cylinder 2171 from top to bottom, cylinder 2172, cylinder 2173, cylinder 2174, whenever being equipped with a magnetic valve that is used for control cylinder on this cylinder (is cylinder 2171, cylinder 2172, cylinder 2173, and the magnetic valve on the cylinder 2174 is respectively magnetic valve 2171a, magnetic valve 2172a, magnetic valve 2173a, and magnetic valve 2174a), described push pedal is all between sprocket wheel 212 and sprocket wheel 213, and the notch corresponding setting one by one of described push pedal and bamboo chip feeder, particularly: push pedal 2161 is corresponding with the notch 251a of bamboo chip feeder 251, when cylinder 2171 promotes push pedal 2161, push pedal 2161 can be pushed notch 251a to and fall into bamboo chip feeder 251 be promoted to the bamboo chip 200 that is positioned at notch 251a relevant position by riser 215, same, push pedal 2162 is corresponding with the notch 252a of bamboo chip feeder 252, push pedal 2163 is corresponding with the notch 253a of bamboo chip feeder 253, push pedal 2164 is corresponding with the notch 254a of bamboo chip feeder 254.
Bottom 242 two ends of described swash plate 24 are individually fixed on two bracing frames 211, and the bottom 242 of this swash plate 24 is arranged in the below of the push pedal (being the push pedal 2164 of present embodiment) that is in least significant end, described operating desk 11 residing horizontal planes are arranged in the bottom 242 of swash plate 24 and are between the push pedal of least significant end (being the push pedal 2164 of present embodiment), the 211 parallel interval settings of two support frames as described above, and the space D 3 between two these bracing frames 211 is less than the length of institute's sorting bamboo chip 200, the length L of swash plate 24 equates with space D 3 between two these bracing frames 211, be equipped with one on arbitrary support frame as described above 211 to level sensor 26, and the bottom 242 of being somebody's turn to do level sensor 26 and swash plate 24 is close to and is positioned at the below of the bottom 242 of swash plate 24, the sprocket wheel (being sprocket wheel 213) that is installed on bracing frame 211 bottoms in the two described lift units 21 is connected by a power transmission shaft 27, and described power transmission shaft 28 is connected by this clutch 23 with reducing motor 22; And described driving motor 22, photoelectric sensor 131, chromaticity transducer 132, reducing motor 22, clutch 23, all be connected with electrical control cubicles to level sensor 26 and each magnetic valve (magnetic valve 2171a, magnetic valve 2172a, magnetic valve 2173a, reach magnetic valve 2174a).
In addition, for the bamboo chip 200 that sends from detection conveyer 1 can better fall in the swash plate 24 of sorter 2, then sorter also is provided with an arc pin 28, particularly, one end 281 of arc pin 29 is arranged in swash plate 24 tops and is fixed on the bamboo chip feeder (being the bamboo chip feeder 254 of present embodiment) that is close to swash plate 24, and the other end 282 of this arc pin 28 is positioned at swash plate 24 belows; For bamboo chip 200 is fallen in each bamboo chip feeder more smoothly, be equipped with a blanking blend stop 29 for guiding bamboo chip 200 at the notch top of each bamboo chip feeder; Preceding follower 122 is an eccentric wheel, and this eccentric eccentric distance is 0.1-05mm, this design makes that detecting conveyer 1 does micro breadth oscillation along the direction of transfer of bamboo chip 200, make chromaticity transducer 132 when gathering the color of bamboo chip 200, can be arranged a time interval, on the time interval, can amplify a little the scope of defective, thereby accuracy in detection significantly improves.
Application process of the present invention:
Process one: open electrical control cubicles, under the drive of driving motor 125, preceding driving wheel 121 rotates with rear main wheel 123;
Process two: bamboo chip 200 enters detection case 13 and transmits towards rear main wheel 123 directions under the cooperation of preceding driving wheel 121 and preceding follower 122, at this moment, photoelectric sensor 131 detects 200 signals that entered detection case 13 to bamboo chip 200 of electrical control cubicles transmission of bamboo chip, electrical control cubicles receives that this signal then indicates chromaticity transducer 132 to detect color and the defective of bamboo chips 200, and chromaticity transducer 132 is sent to electrical control cubicles with detected result;
Process three: electrical control cubicles is also indicated clutch 23 adhesives when receiving that bamboo chip 200 that photoelectric sensor 131 is sent to has entered the signal of detection case 13, power transmission shaft 27 rotates under the drive of driving motor 22, then the sprocket wheel 213 on two bracing frames 211 turns round simultaneously, and the riser 215 on the chain 214 is along with chain 214 upwards promotes;
Process four: bamboo chip 200 falls on the swash plate 24 of sorter 2 in the acting in conjunction of delivery unit 12 each parts, and slides to the bottom 242 of swash plate 24 along swash plate 24; Riser 215 lifting process are erected bamboo chip 200 and promote together during through the bottom 242 of swash plate 24, when detecting next riser 215 to level sensor 26, transmit the signal that puts in place to electrical control cubicles, then electrical control cubicles indicates clutch 23 to disconnect when receiving that this puts signal in place, waits for that next bamboo chip 200 enters system;
Process five: repetitive process two is to process four, by that analogy.
Need to prove, in bamboo chip 200 lifting process, electrical control cubicles is controlled corresponding magnetic valve to open respective cylinder according to the testing result that receives from chromaticity transducer 132, thereby promoting corresponding push pedal pushes bamboo chip 200 in the corresponding bamboo chip feeder, such as: electrical control cubicles learns that according to the testing result that receives from chromaticity transducer 132 bamboo chip 200 should finally be collected into bamboo chip feeder 252, then that magnetic valve 2172a will be got will be electric to start cylinder 2172 for electrical control cubicles, then bamboo chip is when the height at the notch 252a place of process bamboo chip feeder 252, push pedal 2162 is pushed out under the promotion of cylinder 2172, thereby bamboo chip 200 is advanced notch 252a and falls in the bamboo chip feeder 252.
To sum up, the present invention is by under the common cooperation that detects conveyer, sorter and electrical control cubicles, bamboo chip not only can be carried out the sorting of automation according to its color and defective, and whole system is reliable and stable.
Claims (3)
1. a bamboo chip automatic sorting system is characterized in that: comprise that one detects conveyer, a sorter and an electrical control cubicles;
Described detection conveyer comprises an operating desk, one delivery unit, an and detection case that is installed on the operating desk, driving wheel before described delivery unit comprises one, the preceding follower of driving wheel coupling before one, one rear main wheel, one with back follower and a driving motor of rear main wheel coupling, described preceding driving wheel is connected mutually with rear main wheel and all is installed on the operating desk, described before follower be positioned at before driving wheel directly over, described back follower be positioned at rear main wheel directly over, should be connected with operating desk by a support respectively with the back follower by preceding follower, and should preceding follower be an eccentric wheel, described eccentric eccentric distance is 0.1-05mm, described driving motor is connected with preceding driving wheel, described detection case is equipped with a photoelectric sensor and a colourity sensor in this detection case between preceding driving wheel and rear main wheel;
Described sorter comprises two lift units, a reducing motor, a clutch, a swash plate and plurality of parallel and is arranged in order the bamboo chip feeder of setting by a left side and the right side, the notch of every described bamboo chip feeder is identical, and the notch by a left side and the right described bamboo chip feeder of arranging distributes from top to bottom successively, is respectively equipped with a baffle plate in the top of described swash plate and the bottom;
Every described lift unit includes a bracing frame, two sprocket wheels, one is around in the chain on two sprocket wheels, two described sprocket wheels are installed on the top and bottom of bracing frame respectively, described chain is provided with the riser that a plurality of intervals arrange, and the spacing between the notch of the spacing between every adjacent two risers and every adjacent two bamboo chip feeders equates, be articulated with a plurality of push pedals that equate with bamboo chip feeder quantity on the support frame as described above, be equipped with a plurality of for the cylinder that push pedal is promoted towards the notch direction of bamboo chip feeder on this bracing frame, described cylinder and push pedal corresponding setting one by one, whenever be equipped with a magnetic valve for control cylinder on this cylinder, described push pedal is all between two sprocket wheels, and the notch corresponding setting one by one of described push pedal and bamboo chip feeder;
The following two ends of described swash plate are individually fixed on two bracing frames, and the bottom of this swash plate is positioned at the below of the push pedal that is in least significant end, the residing horizontal plane of described operating desk is in the bottom of swash plate and be between the push pedal of least significant end, two support frame as described above parallel interval arrange, and the spacing between two these bracing frames is less than the length of institute's sorting bamboo chip, be equipped with one on arbitrary support frame as described above to level sensor, and the bottom of being somebody's turn to do level sensor and swash plate is close to and is positioned at the below of the bottom of swash plate, the sprocket wheel that is installed on the bracing frame bottom in the two described lift units is connected by a power transmission shaft, and described power transmission shaft is connected by this clutch with reducing motor; And described driving motor, photoelectric sensor, chromaticity transducer, reducing motor, clutch, all be connected with electrical control cubicles with each magnetic valve to level sensor.
2. a kind of bamboo chip automatic sorting system according to claim 1, it is characterized in that: described sorter also comprises an arc pin, one end of described arc pin is positioned at the swash plate top and is fixed on the bamboo chip feeder that is close to swash plate, and the other end of this arc pin is positioned at the swash plate below.
3. a kind of bamboo chip automatic sorting system according to claim 1, it is characterized in that: the notch top of every described bamboo chip feeder is equipped with a blanking blend stop.
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| CN2013102591745A CN103331268A (en) | 2013-06-26 | 2013-06-26 | Automatic sorting system of bamboo chips |
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| CN2013102591745A CN103331268A (en) | 2013-06-26 | 2013-06-26 | Automatic sorting system of bamboo chips |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104382292A (en) * | 2014-10-21 | 2015-03-04 | 哈尔滨工业大学 | Multifunctional worktable for subsequent processing and classification of soles |
| CN105170486A (en) * | 2015-10-16 | 2015-12-23 | 福建省天悦竹木有限责任公司 | Bamboo wood thicknessing and sorting all-in-one machine and operating method thereof |
| CN105352972A (en) * | 2015-10-21 | 2016-02-24 | 国家林业局北京林业机械研究所 | Detection apparatus for wane defect of rectangular bamboo splint |
| CN105363693A (en) * | 2015-12-29 | 2016-03-02 | 杭州维用自动化科技有限公司 | Batten sorting equipment and sorting method |
| CN105666626A (en) * | 2016-01-27 | 2016-06-15 | 湖北江南春竹业有限公司 | Production method capable of controlling color difference of reconsolidated bamboo profiles |
| CN106622997A (en) * | 2017-01-11 | 2017-05-10 | 广西师范大学 | Bamboo splint and batten sorting machine |
| CN108686953A (en) * | 2018-04-23 | 2018-10-23 | 晋江市慧创专业化设计服务有限公司 | Moso bamboo hacking separation system |
| CN111906040A (en) * | 2020-07-22 | 2020-11-10 | 南京森工生物质材料研究院有限公司 | Material automatic sorting technology of engineering bamboo based on target mechanical property |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105170486A (en) * | 2015-10-16 | 2015-12-23 | 福建省天悦竹木有限责任公司 | Bamboo wood thicknessing and sorting all-in-one machine and operating method thereof |
| CN105352972A (en) * | 2015-10-21 | 2016-02-24 | 国家林业局北京林业机械研究所 | Detection apparatus for wane defect of rectangular bamboo splint |
| CN105363693A (en) * | 2015-12-29 | 2016-03-02 | 杭州维用自动化科技有限公司 | Batten sorting equipment and sorting method |
| CN105666626A (en) * | 2016-01-27 | 2016-06-15 | 湖北江南春竹业有限公司 | Production method capable of controlling color difference of reconsolidated bamboo profiles |
| CN106622997A (en) * | 2017-01-11 | 2017-05-10 | 广西师范大学 | Bamboo splint and batten sorting machine |
| CN106622997B (en) * | 2017-01-11 | 2022-09-16 | 广西师范大学 | Bamboo-wood strip sorting machine |
| CN108686953A (en) * | 2018-04-23 | 2018-10-23 | 晋江市慧创专业化设计服务有限公司 | Moso bamboo hacking separation system |
| CN111906040A (en) * | 2020-07-22 | 2020-11-10 | 南京森工生物质材料研究院有限公司 | Material automatic sorting technology of engineering bamboo based on target mechanical property |
| CN111906040B (en) * | 2020-07-22 | 2022-04-19 | 南京森工生物质材料研究院有限公司 | Material automatic separation system of engineering bamboo based on target mechanical properties |
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Application publication date: 20131002 |