CN103240204A - Mold-releasing oil automatic spraying device for aerated concrete block and method thereof - Google Patents
Mold-releasing oil automatic spraying device for aerated concrete block and method thereof Download PDFInfo
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- CN103240204A CN103240204A CN2013101814981A CN201310181498A CN103240204A CN 103240204 A CN103240204 A CN 103240204A CN 2013101814981 A CN2013101814981 A CN 2013101814981A CN 201310181498 A CN201310181498 A CN 201310181498A CN 103240204 A CN103240204 A CN 103240204A
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Abstract
The invention provides a mold-releasing oil automatic spraying device for an aerated concrete block. The mold-releasing oil automatic spraying device for the aerated concrete block comprises a spraying rack, a mould box accommodating space is reserved below the spraying rack, a travelling mechanism which can perform horizontal movement transversely is arranged on the spraying rack, a rotating mechanism which can rotate axially is vertically arranged on the travelling mechanism, and the lower end of the rotating mechanism is provided with a spraying nozzle which is connected with a mold-releasing oil atomization machine outside. The travelling mechanism moves on a transverse beam to drive the spraying nozzle to move, and the spraying nozzle sprays inner walls of the mould box during moving. The mold-releasing oil automatic spraying device for the aerated concrete block has the advantages of being reasonable in design, greatly reducing the workload, improving the production efficiency, reducing the loss of the mold-releasing oil, spraying evenly and improving the product quality.
Description
Technical field
The present invention relates to a kind of air-entrained concrete building block mould oil automatic spray apparatus and method thereof.
Background technology
Air-entrained concrete building block is to be raw material with siliceous material (as flyash or sand) and calcareous material (lime and cement), through batching cast, expansions of getting angry, cut the New Building Materials of the light heat-insulating that technology such as maintenance makes, have production and the applicating history in more than 60 year in China.Because its good performance is widely used in industry and civil buildings, become a kind of the most prosperous novel wall material.That air-entrained concrete building block mainly contains is in light weight, thermal and insulating performance good, shock resistance is strong, good processability, high temperature resistant, plurality of advantages such as sound insulation value good, adaptability is strong, environmental protection, becomes the new lover in the construction material.
Manufacturing process at air-entrained concrete building block is: 1. raw material fine grinding 2. batchings 3. stir cast 4. and get angry to expand and 5. quietly stop cutting 6. steam press maintenances 7. and go out still 8. finished products processing 9. packings.Stir in the cast in step 3, need after stirring, evenly insert batching in the moulding box, before cast, need on the moulding box inwall, evenly smear mould oil, be beneficial to the air-entrained concrete building block demoulding.In the existing processes flow process, mould oil mainly is by manually smearing, inefficiency, labour intensity big and also cause easily because of mould oil smear inhomogeneous can't the demoulding, the situation damaged of building block, and the mould oil loss is very big, has caused waste.
Summary of the invention
For solving above technical deficiency, the invention provides a kind of air-entrained concrete building block mould oil automatic spray apparatus and method thereof, time saving and energy saving, the production efficiency height.
The present invention is achieved by the following measures:
Air-entrained concrete building block mould oil automatic spray apparatus of the present invention comprises the spraying frame, under the spraying frame
Fang Liuyou moulding box spatial accommodation, but described spraying frame is provided with the walking mechanism that transverse horizontal moves, but vertically being provided with the rotating mechanism of axial rotation on the described walking mechanism, described rotating mechanism lower end is provided with the shower nozzle of external mould oil atomizer.
Above-mentioned spraying frame comprises column and crossbeam, described crossbeam is provided with the tooth bar band of level and is parallel to the axis of guide of tooth bar band, described walking mechanism comprises mobile roof support, described mobile roof support is provided with movable motor, described movable motor drives and is connected with the gear that is meshed with the tooth bar band, and mobile roof support is provided with the linear bearing that matches with the axis of guide.
Above-mentioned rotating mechanism comprises the runing rest that vertically is connected on the mobile roof support, and described runing rest top is provided with electric rotating machine, and described electric rotating machine below drives and is connected with vertical dwang, and described shower nozzle is arranged on the lower end of dwang.
Above-mentioned shower nozzle comprises the fixed mount that is connected on the dwang, described fixed mount is provided with sprayer body and operated pneumatic valve, described sprayer body is connected with the oil pipe of external mould oil atomizer, oil pipe is provided with magnetic valve, the sprayer body lower end is provided with spray orifice, and the sprayer body end is provided with the baffle plate of outward-dipping extension.
The above-mentioned PLC controller that also comprises, the end of travel in walking mechanism on the described crossbeam is provided with limit switch, and described limit switch, electric rotating machine and movable motor are connected with the PLC controller.
Above-mentioned dwang lower end is connected with two shower nozzles that are mutually angle, angle between two shower nozzles is 90 ° ~ 130 °, the end of sprayer body is provided with two baffle plates that are mutually angle, and the angle of two baffle plates is 90 ° ~ 120 °, and described shower nozzle is higher than the moulding box top 500 ~ 1200mm of below.
The injection diameter of above-mentioned shower nozzle is 0.1 ~ 0.5mm.
Be equipped with track on the ground of above-mentioned spraying frame below.
The spraying method of air-entrained concrete building block mould oil automatic spray apparatus of the present invention may further comprise the steps:
Step 1: with moulding box along track to spraying the frame lower position, walking mechanism moves to the crossbeam left end and touches the limit switch of left end, starts magnetic valve, the mould oil of shower nozzle jet atomization;
Step 2: rotating mechanism drives shower nozzle and rotates a circle, and mould oil is ejected into the left side inner face of moulding box;
Step 3: walking mechanism drives shower nozzle and moves to right, and shower nozzle is ejected into mould oil on the front and back inwall of moulding box in the process of moving to right;
Step 4: walking mechanism moves to the crossbeam right-hand member, and touches the limit switch of right-hand member, and walking mechanism stops, rotating mechanism drives shower nozzle and rotates a circle, and mould oil is ejected into the right side inner face of moulding box, closes magnetic valve, stop the mould oil of shower nozzle jet atomization, finish spraying;
Step 5: repeating step 1.
The invention has the beneficial effects as follows: the present invention is reasonable in design, has alleviated workload greatly, has improved production efficiency, has reduced the loss of mould oil, smears evenly, has improved product quality.
Description of drawings
Fig. 1 is structural representation of the present invention.
Fig. 2 is walking mechanism of the present invention and rotating mechanism structural representation.
Fig. 3 is nozzle structure schematic diagram of the present invention.
Wherein: 1 spraying frame, 2 moulding boxs, 3 tracks, 4 crossbeams, 5 axis of guides, 6 tooth bar bands, 7 columns, 8 limit switches, 9 magnetic valves, 10 rotating mechanisms, 11 runing rests, 12 electric rotating machines, 13 dwangs, 14 gears, 15 linear bearings, 16 synchronizing wheels, 17 movable motors, 18 are with 19 mobile roof supports, 20 shower nozzles, 21 sprayer bodies synchronously, 22 baffle plates, 23 oil pipes, 24 fixed mounts, 25 operated pneumatic valves.
The specific embodiment
As shown in Figure 1, air-entrained concrete building block mould oil automatic spray apparatus of the present invention, comprise spraying frame 1, moulding box 2 spatial accommodations are left in spraying frame 1 below, but spraying frame 1 is provided with the walking mechanism that transverse horizontal moves, but vertically be provided with the rotating mechanism 10 of axial rotation on the walking mechanism, rotating mechanism 10 lower ends are provided with the shower nozzle 20 of external mould oil atomizer.Mobile at crossbeam 4 by walking mechanism, drive shower nozzle 20 and move, and 20 pairs of moulding box 2 inwalls of shower nozzle spray in moving process, have saved manpower.
Specifically, spraying frame 1 comprises column 7 and crossbeam 4, and crossbeam 4 is provided with the tooth bar band 6 of level and is parallel to the axis of guide 5 of tooth bar band 6.Walking mechanism comprises mobile roof support 19, and mobile roof support 19 is provided with movable motor 17, and movable motor 17 drives and is connected with the gear 14 that is meshed with tooth bar band 6, and mobile roof support 19 is provided with the linear bearing 15 that matches with the axis of guide 5.After movable motor 17 started, by synchronizing wheel 16 with synchronously with 18 transmission, driven gear 14 rotated, and gear 14 is along the tooth bar translation of meshing, and the axis of guide 5 plays the effect of horizontally-guided.Be equipped with track 3 on the ground of spraying frame 1 below, make things convenient for the propelling of moulding box 2 to release.
As shown in Figure 2, rotating mechanism 10 comprises the runing rest 11 that vertically is connected on the mobile roof support 19, and runing rest 11 tops are provided with electric rotating machine 12, and electric rotating machine 12 belows drive and are connected with vertical dwang 13, and shower nozzle 20 is arranged on the lower end of dwang 13.Also comprise the PLC controller, the end of travel in walking mechanism on the crossbeam 4 is provided with limit switch 8, and limit switch 8, electric rotating machine 12 and movable motor 17 are connected with the PLC controller.When walking mechanism is gone to left end or right-hand member and is touched limit switch 8, PLC controller control movable motor 17 stops, walking mechanism stops mobile, PLC controller control electric rotating machine 12 starts then, electric rotating machine 12 drives dwang 13 rotation half cycles, shower nozzle 20 also and then rotates half cycle simultaneously, mould oil is sprayed on the sidewall at two ends, moulding box 2 left and right sides.
As shown in Figure 3, shower nozzle 20 comprises the fixed mount 24 that is connected on the dwang 13, fixed mount 24 is provided with sprayer body 21 and operated pneumatic valve 25, sprayer body 21 is connected with the oil pipe 23 of external mould oil atomizer, oil pipe 23 is provided with magnetic valve 9, sprayer body 21 lower ends are provided with spray orifice, and sprayer body 21 ends are provided with the baffle plate 22 of outward-dipping extension.Two shower nozzles 20 are mutually angle, and angle is 90 ° ~ 130 °, and two baffle plates 22 are mutually angle, and angle is 90 ° ~ 120 °, and shower nozzle 20 is higher than the moulding box 2 tops 500 ~ 1200mm of below.Adopt the mould oil atomizer that the mould oil of atomizing is entered sprayer body 21 from oil pipe 23, and from the spray orifice ejection, the break-make of magnetic valve 9 control oil pipes 23 have the control of PLC controller.The switching of operated pneumatic valve 25 control spray orifices, operated pneumatic valve 25 is not easy to damage under the many situations of dirt.Two shower nozzles 20 and two baffle plates 22 all adopt the design that is mutually special angle, can make shower nozzle 20 under the fixed situation of certain altitude, spraying does not more evenly have the dead angle, and need not again shower nozzle 20 have been moved up and down, saved the elevating mechanism of shower nozzle 20, reduce cost, saved spray time, improved spray efficiency.The injection diameter of shower nozzle 20 is 0.1 ~ 0.5mm, can improve the atomizing effect of mould oil.
The spraying method of air-entrained concrete building block mould oil automatic spray apparatus of the present invention may further comprise the steps:
Step 1: moulding box 2 is pushed into spraying frame 1 lower position along track 3, and walking mechanism moves to crossbeam 4 left ends and touches the limit switch 8 of left end, starts magnetic valve 9, the mould oil of shower nozzle 20 jet atomizations;
Step 2: rotating mechanism 10 drives shower nozzle 20 and rotates a circle, and mould oil is ejected into the left side inner face of moulding box 2;
Step 3: walking mechanism drives shower nozzle 20 and moves to right, and shower nozzle 20 is ejected into mould oil on the front and back inwall of moulding box 2 in the process of moving to right;
Step 4: walking mechanism moves to crossbeam 4 right-hand members, and touches the limit switch 8 of right-hand member, and walking mechanism stops, rotating mechanism 10 drives shower nozzles 20 and rotates a circle, and mould oil is ejected into the right side inner face of moulding box 2, closes magnetic valve 9, stop the mould oil of shower nozzle 20 jet atomizations, finish spraying;
Step 5: repeating step 1.
The above only is the preferred embodiment of this patent; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the art of this patent principle; can also make some improvement and replacement, these improvement and replacement also should be considered as the protection domain of this patent.
Claims (9)
1. air-entrained concrete building block mould oil automatic spray apparatus, it is characterized in that: comprise the spraying frame, the moulding box spatial accommodation is left in spraying frame below, but described spraying frame is provided with the walking mechanism that transverse horizontal moves, but vertically be provided with the rotating mechanism of axial rotation on the described walking mechanism, described rotating mechanism lower end is provided with the shower nozzle of external mould oil atomizer.
2. according to the described air-entrained concrete building block mould oil of claim 1 automatic spray apparatus, it is characterized in that: described spraying frame comprises column and crossbeam, described crossbeam is provided with the tooth bar band of level and is parallel to the axis of guide of tooth bar band, described walking mechanism comprises mobile roof support, described mobile roof support is provided with movable motor, described movable motor drives and is connected with the gear that is meshed with the tooth bar band, and mobile roof support is provided with the linear bearing that matches with the axis of guide.
3. according to the described air-entrained concrete building block mould oil of claim 1 automatic spray apparatus, it is characterized in that: described rotating mechanism comprises the runing rest that vertically is connected on the mobile roof support, described runing rest top is provided with electric rotating machine, described electric rotating machine below drives and is connected with vertical dwang, and described shower nozzle is arranged on the lower end of dwang.
4. according to the described air-entrained concrete building block mould oil of claim 1 automatic spray apparatus, it is characterized in that: described shower nozzle comprises the fixed mount that is connected on the dwang, described fixed mount is provided with sprayer body and operated pneumatic valve, described sprayer body is connected with the oil pipe of external mould oil atomizer, oil pipe is provided with magnetic valve, the sprayer body lower end is provided with spray orifice, and the sprayer body end is provided with the baffle plate of outward-dipping extension.
5. according to the described air-entrained concrete building block mould oil of claim 1 automatic spray apparatus, it is characterized in that: also comprise the PLC controller, the end of travel in walking mechanism on the described crossbeam is provided with limit switch,
Described limit switch, electric rotating machine and movable motor are connected with the PLC controller.
6. according to the described air-entrained concrete building block mould oil of claim 1 automatic spray apparatus, it is characterized in that: described dwang lower end is connected with two shower nozzles that are mutually angle, angle between two shower nozzles is 90 ° ~ 130 °, the end of sprayer body is provided with two baffle plates that are mutually angle, the angle of two baffle plates is 90 ° ~ 120 °, and described shower nozzle is higher than the moulding box top 500 ~ 1200mm of below.
7. according to the described air-entrained concrete building block mould oil of claim 1 automatic spray apparatus, it is characterized in that: the injection diameter of described shower nozzle is 0.1 ~ 0.5mm.
8. according to the described air-entrained concrete building block mould oil of claim 1 automatic spray apparatus, it is characterized in that: be equipped with track on the ground of described spraying frame below.
9. the spraying method of an air-entrained concrete building block mould oil automatic spray apparatus as claimed in claim 1 is characterized in that, may further comprise the steps:
Step 1: with moulding box along track to spraying the frame lower position, walking mechanism moves to the crossbeam left end and touches the limit switch of left end, starts magnetic valve, the mould oil of shower nozzle jet atomization;
Step 2: rotating mechanism drives shower nozzle and rotates a circle, and mould oil is ejected into the left side inner face of moulding box;
Step 3: walking mechanism drives shower nozzle and moves to right, and shower nozzle is ejected into mould oil on the front and back inwall of moulding box in the process of moving to right;
Step 4: walking mechanism moves to the crossbeam right-hand member, and touches the limit switch of right-hand member, and walking mechanism stops, rotating mechanism drives shower nozzle and rotates a circle, and mould oil is ejected into the right side inner face of moulding box, closes magnetic valve, stop the mould oil of shower nozzle jet atomization, finish spraying;
Step 5: repeating step 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310181498.1A CN103240204B (en) | 2013-05-16 | 2013-05-16 | Mold-releasing oil automatic spraying device for aerated concrete block and method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310181498.1A CN103240204B (en) | 2013-05-16 | 2013-05-16 | Mold-releasing oil automatic spraying device for aerated concrete block and method thereof |
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| CN103240204A true CN103240204A (en) | 2013-08-14 |
| CN103240204B CN103240204B (en) | 2015-06-17 |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103739188A (en) * | 2013-10-28 | 2014-04-23 | 湖北华夏窑炉工业(集团)有限公司 | Spraying device for foam glass production |
| CN104549833A (en) * | 2015-01-06 | 2015-04-29 | 上海元力液压件有限公司 | Oil mist-free automatic low-pressure spraying system of aerated concrete molding box |
| CN104802292A (en) * | 2015-05-13 | 2015-07-29 | 贵州长泰源节能建材股份有限公司 | Automatic mold oil spraying system for mold frame |
| CN105597975A (en) * | 2016-03-09 | 2016-05-25 | 佳马机械涂覆科技（苏州）有限公司 | Spraying frame |
| CN105929638A (en) * | 2016-06-30 | 2016-09-07 | 湖北泰晶电子科技股份有限公司 | Ultrasonic photoresist spraying device |
| CN106513215A (en) * | 2016-10-11 | 2017-03-22 | 赤峰鑫海节能建材有限公司 | Automatic oil spraying device for aerated brick die vehicle |
| CN106622792A (en) * | 2016-12-08 | 2017-05-10 | 安徽金元素复合材料有限公司 | Spraying device for composite plates |
| CN106925475A (en) * | 2017-03-09 | 2017-07-07 | 烟台聚通智能设备有限公司 | Full-automatic fuel injection equipment |
| CN108943346A (en) * | 2018-08-23 | 2018-12-07 | 丁美星 | For the automatic oil spout system of concrete block mold plus mould oil |
| CN109158239A (en) * | 2018-09-29 | 2019-01-08 | 广东海洋大学 | A kind of pipe inner-wall spraying robot |
| CN112192727A (en) * | 2020-04-27 | 2021-01-08 | 杭州威卡智能装备有限公司 | Automatic oil brushing system and automatic oil brushing method for mold frame |
| CN112439605A (en) * | 2020-11-30 | 2021-03-05 | 哈尔滨理工大学 | More even novel release agent spraying device |
| CN112895242A (en) * | 2021-01-27 | 2021-06-04 | 刘立勇 | Auxiliary spraying device for water-based release agent of sole injection mold |
| CN113171923A (en) * | 2021-04-29 | 2021-07-27 | 何适 | Metal ring surface coating system and coating method thereof |
| CN113478626A (en) * | 2021-09-08 | 2021-10-08 | 江苏冠领新材料科技有限公司 | Cleaning and oiling equipment for die for producing autoclaved aerated concrete products |
| CN115674552A (en) * | 2022-12-24 | 2023-02-03 | 南通超达装备股份有限公司 | Automobile headrest foaming mold capable of uniformly spraying release agent |
| CN117162381A (en) * | 2023-10-13 | 2023-12-05 | 东莞市和昶兴高分子材料科技有限公司 | EVA production equipment capable of recycling waste materials |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103739188A (en) * | 2013-10-28 | 2014-04-23 | 湖北华夏窑炉工业(集团)有限公司 | Spraying device for foam glass production |
| CN104549833A (en) * | 2015-01-06 | 2015-04-29 | 上海元力液压件有限公司 | Oil mist-free automatic low-pressure spraying system of aerated concrete molding box |
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| CN105929638A (en) * | 2016-06-30 | 2016-09-07 | 湖北泰晶电子科技股份有限公司 | Ultrasonic photoresist spraying device |
| CN106513215A (en) * | 2016-10-11 | 2017-03-22 | 赤峰鑫海节能建材有限公司 | Automatic oil spraying device for aerated brick die vehicle |
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| CN106925475A (en) * | 2017-03-09 | 2017-07-07 | 烟台聚通智能设备有限公司 | Full-automatic fuel injection equipment |
| CN108943346A (en) * | 2018-08-23 | 2018-12-07 | 丁美星 | For the automatic oil spout system of concrete block mold plus mould oil |
| CN109158239A (en) * | 2018-09-29 | 2019-01-08 | 广东海洋大学 | A kind of pipe inner-wall spraying robot |
| CN112192727A (en) * | 2020-04-27 | 2021-01-08 | 杭州威卡智能装备有限公司 | Automatic oil brushing system and automatic oil brushing method for mold frame |
| CN112439605A (en) * | 2020-11-30 | 2021-03-05 | 哈尔滨理工大学 | More even novel release agent spraying device |
| CN112439605B (en) * | 2020-11-30 | 2022-02-15 | 哈尔滨理工大学 | More even novel release agent spraying device |
| CN112895242A (en) * | 2021-01-27 | 2021-06-04 | 刘立勇 | Auxiliary spraying device for water-based release agent of sole injection mold |
| CN113171923A (en) * | 2021-04-29 | 2021-07-27 | 何适 | Metal ring surface coating system and coating method thereof |
| CN113171923B (en) * | 2021-04-29 | 2022-08-02 | 斡兹真空科技(嘉兴)有限公司 | Metal ring surface coating system and coating method thereof |
| CN113478626A (en) * | 2021-09-08 | 2021-10-08 | 江苏冠领新材料科技有限公司 | Cleaning and oiling equipment for die for producing autoclaved aerated concrete products |
| CN113478626B (en) * | 2021-09-08 | 2021-11-02 | 江苏冠领新材料科技有限公司 | Cleaning and oiling equipment for die for producing autoclaved aerated concrete products |
| CN115674552A (en) * | 2022-12-24 | 2023-02-03 | 南通超达装备股份有限公司 | Automobile headrest foaming mold capable of uniformly spraying release agent |
| CN117162381A (en) * | 2023-10-13 | 2023-12-05 | 东莞市和昶兴高分子材料科技有限公司 | EVA production equipment capable of recycling waste materials |
| CN117162381B (en) * | 2023-10-13 | 2024-02-20 | 东莞市和昶兴高分子材料科技有限公司 | EVA production equipment capable of recycling waste materials |
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