CN102973067B - Six-layer jacquard satin towel and quilt type product and weaving method thereof - Google Patents

Six-layer jacquard satin towel and quilt type product and weaving method thereof Download PDF

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Publication number
CN102973067B
CN102973067B CN201210589925.5A CN201210589925A CN102973067B CN 102973067 B CN102973067 B CN 102973067B CN 201210589925 A CN201210589925 A CN 201210589925A CN 102973067 B CN102973067 B CN 102973067B
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layer
yarn
satin
towel
layers
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CN102973067A (en
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芦欣欣
卞新光
周晓梅
刘合勇
宋晓萍
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SUNVIM GROUP CO Ltd
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SUNVIM GROUP CO Ltd
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Abstract

The invention discloses a six-layer jacquard satin towel and quilt type product, and a weaving method thereof. The six-layer jacquard satin towel and quilt type product is provided with six layers of jacquard satin tissues which are arranged vertically and sequentially; the first layer, the second layer and the third layer are symmetrical to the sixth layer, the fifth layer and the fourth layer; and the six layers of the jacquard satin tissue are connected through designed patterns and/or connecting points to form the whole product. The product feels soft and fluffy in the hand, good in breathability and more obvious in moisture absorption and quick drying effects.

Description

Carry satin towel by series products and method for weaving thereof for a kind of six layers
Technical field
The present invention relates to textile technology field, be specifically related to a kind of six layers and carry satin towel by series products and method for weaving thereof.
Background technology
At present, current towel industry, general employing individual layer or double-layered structure weave, be product by one group warp and one group of Mao Jingyu weft weaving form, hair warp forms single or double looped pile at front or the reverse side of ground warp, this series products looped pile forms in base fabric surface, easily in production and use procedure, causes and takes out hair.
Therefore, need to design a kind of product that there is no pile-weaving, and make it have good gas permeability, water imbibition, to satisfy the demands.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of six layers and carries satin towel by series products and method for weaving thereof, and its woven product is without looped pile structure, and soft, and water imbibition is better, thereby eliminates defect in above-mentioned background technology.
For solving the problems of the technologies described above, technical scheme of the present invention is:
Carry satin towel by a series products for six layers, there are up and down six layers of sequentially arranging and carry satin tissue, and first, second and third layer is symmetrical with the 6th, five, four layers, carry colored type and/or the binding places that the utilization of satin tissue designs and couple together, formation integral product for described six layers.
In the present invention, carry satin tissue and be called internal layer by the 3rd layer and the 4th layer for described six layers, the second layer and layer 5 are called intermediate layer, and ground floor and layer 6 are called skin.
Carry satin towel by series products for six layers provided by the invention, by hair through, through and weft weaving form, with carrying satin terry cloth loom, weave, adopt six layers and carry satin tissue, and described six layers carried satin and organize all by special filling yarn and arrange and control warp thread and weft yarn residing position in fabric, yarn is distributed in product according to certain rule layering sink-float, is therefore that a kind of towel of soft, phozy circle that permeability is good is by series products.
Wherein, warp thread comprise warp and hair a warp.
As a kind of improvement, described six layers of skin (ground floor and layer 6), intermediate layer (second layer and layer 5) of carrying satin tissue are arranged than being 16:4:1 with internal layer (the 3rd layer and the 4th layer) warp thread, and weft yarn arrangement is than being 16:4:1.Above-mentioned warp thread comprise warp and hair a warp.
As a kind of improvement, the yarn that described skin, intermediate layer and internal layer are selected chap successively.
As a kind of further improvement, described skin (ground floor and layer 6) selects the yarn of 29.2tex (to comprise warp thread and weft yarn, lower same), the yarn of 29.2tex * 2 is selected in described intermediate layer (second layer and layer 5), and described internal layer (the 3rd layer with the 4th layer) is selected the yarn of 46.6tex * 2.
Carry satin towel by a method for weaving for series products, comprise the steps: for six layers
(1) yarn arrays: ground warp is 1:1 with hair through arranging ratio, along the reed width direction cycle arrangement of the ingrain towel; Outer (ground floor and layer 6), intermediate layer (second layer and layer 5) are arranged than being 16:4:1 with internal layer (the 3rd layer and the 4th layer) warp thread, and weft yarn arrangement is than being 16:4:1;
(2) utilize and to carry satin terry cloth loom and weave, for example Sulzer G6200 carries satin loom; The reed of selecting porter to be at least 80# carries out denting to be weaved, and according to condition, selects larger porter to weave as far as possible; Outer (ground floor and layer 6) selects thinner yarn, for 29.2tex, thicker yarn is selected in intermediate layer (second layer and layer 5), for 29.2tex * 2, internal layer (the 3rd layer with the 4th layer) is selected the yarn thicker than intermediate layer, is 46.6tex * 2, weaves, make to produce the different space of different size and shapes in fabric, strengthened the wicking of product;
(3) weave: while weaving, by the ground of carrying satin terry cloth loom, through the torque arm number of degrees of tension force, be 35~45 degree, hair is 90~110 degree through the torque arm number of degrees of tension force, and the speed of a motor vehicle is 300~380 revs/min;
(4) fabric pattern design: while knitting ground floor, second falls to layer 6 yarn; While knitting the second layer, ground floor yarn is mentioned, and the 3rd falls to layer 6 yarn; While knitting the 3rd layer, the first second layer yarn is mentioned, and the 4th falls to layer 6 yarn; While knitting the 4th layer, first to the 3rd layer of yarn mentioned, and the 5th layer 6 yarn falls; While knitting layer 5, first to fourth layer of yarn mentioned, and layer 6 yarn falls; While knitting layer 6, first mentions to layer 5 yarn; And carry satin tissue and utilize the colored type of design and/or binding place to couple together formation integral product for described six layers;
(5) after, arrange: the towel grey cloth after weaving is carried out to destarch through overflow machine and adds after supple-settlement, after dehydration, oscillation drying, stentering forming semi-finished product, afterwards, through packet header, bound edge, test the operations such as whole and packing and obtain described six layers and carry satin towel by series products.
As a kind of improvement, described colored type refers to that layer 6 carries warp thread and the weft yarn of satin tissue and float on to ground floor, and ground floor is carried warp thread and the weft yarn of satin tissue and is sunken to layer 6, and the pattern forming.
As a kind of improvement, described binding place is arranged at adjacent two-layer carrying between satin tissue.
Owing to having adopted technique scheme, the invention has the beneficial effects as follows:
Carry satin towel by series products for six layers provided by the invention, there are up and down six layers of sequentially arranging and carry satin tissue, it is the 3rd years old, four layers be symmetrically distributed with respectively up and down the second layer and layer 5, ground floor and layer 6, that is to say that described six layers are put forward the symmetrical layer structure of satin tissue formation, described six layers of colored type or binding place of proposing satin tissue utilization design couple together, form the layout of product, than traditional individual layer, double-deck looped pile towel is by series products, be not easy off-line, and broken through the monotonicity of conventional monolayers or Double-layer towel product, make the outward appearance of product reach a kind of new boundary, opened up a kind of new multilayer tissue's development field, realized a kind of new organization, the breakthrough exploitation of new technology, enriched the weave kind of product, woven like this towel, soft, avoided product to take out hair, permeability is good, filoplume is few, improved the competitiveness of product in market.
Internal layer of the present invention, intermediate layer and the special yarn arrays mode of outer employing, and the selection of yarn is also the experimental exploring repeatedly through inventor, finally obtaining six layers of skin (ground floor and layer 6), intermediate layer (second layer and layer 5) of carrying satin tissue is 16:4:1 with internal layer (the 3rd layer and the 4th layer) yarn arrays ratio, outer (ground floor and layer 6) selects the yarn of 29.2tex, the yarn of 29.2tex * 2 is selected in intermediate layer (second layer and layer 5), and internal layer (the 3rd layer with the 4th layer) is selected the yarn of 46.6tex * 2.Based on above structure, six layers to carry satin towel outer in product by the thinner yarn of series products, compared with textured yarn in product nexine, make to produce in fabric the different space of different size and shapes, strengthened the wicking of product, make product soft and fluffy, good permeability, hydroscopic fast-drying effect is more obvious.
The present invention provides six layers to carry satin towel by the method for weaving of series products simultaneously, and the method and six layers are carried satin towel and adapted by series products, and the product of producing is soft and fluffy, good permeability, and hydroscopic fast-drying effect is more obvious.
Accompanying drawing explanation
Fig. 1 is the concrete plan of weave of embodiment 1;
Fig. 2 be each layer tissue through interlacing point and latitude interlacing point schematic diagram;
In figure, 1. through interlacing point, 2. latitude interlacing point.
The specific embodiment
For technological means, creation characteristic that the present invention is realized, reach object and effect is easy to understand, below in conjunction with specific embodiment, further set forth the present invention.
Carry satin towel by a series products for six layers, there are up and down six layers of sequentially arranging and carry satin tissue, and first, second and third layer is symmetrical with the 6th, five, four layers, carry colored type and/or the binding places that the utilization of satin tissue designs and couple together, formation integral product for described six layers.
Carry satin towel by series products for six layers provided by the invention, by hair through, through and weft weaving form, with carrying satin terry cloth loom, weave, adopt six layers and carry satin tissue, and described six layers carry satin organize all by special filling yarn arrange control through, Mao Jingyu weft yarn residing position in fabric, yarn is distributed in product according to certain rule layering sink-float, is therefore that a kind of towel of soft, phozy circle that permeability is good is by series products.
In the present invention, described six layers of skin (ground floor and layer 6), intermediate layer (second layer and layer 5) of carrying satin tissue are arranged than being 16:4:1 with internal layer (the 3rd layer and the 4th layer) warp thread, and weft yarn arrangement is than being 16:4:1.Above-mentioned warp thread comprise warp and hair a warp.
In the present invention, the yarn that described skin, intermediate layer and internal layer are selected chap successively: described skin (ground floor and layer 6) is selected the yarn of 29.2tex, the yarn of 29.2tex * 2 is selected in described intermediate layer (second layer and layer 5), and described internal layer (the 3rd layer with the 4th layer) is selected the yarn of 46.6tex * 2.
Be the specific embodiment of weaving process below.
Embodiment 1
Carry satin towel by a method for weaving for series products, comprise the steps: for six layers
(1) yarn arrays: ground warp is 1:1 with hair through arranging ratio, along the reed width direction cycle arrangement of the ingrain towel; Outer (ground floor and layer 6), intermediate layer (second layer and layer 5) are arranged than being 16:4:1 with internal layer (the 3rd layer and the 4th layer) warp thread, and weft yarn arrangement is than being 16:4:1;
(2) utilize Sulzer G6200 to carry satin loom, select reed that porter is 80# to carry out denting to weave; Outer (ground floor and layer 6) selects thinner yarn, for 29.2tex, thicker yarn is selected in intermediate layer (second layer and layer 5), for 29.2tex * 2, internal layer (the 3rd layer with the 4th layer) is selected the yarn thicker than intermediate layer, is 46.6tex * 2, weaves, make to produce the different space of different size and shapes in fabric, strengthened the wicking of product;
(3) weave: while weaving, by the ground of carrying satin terry cloth loom, through the torque arm number of degrees of tension force, be 35 degree, hair is 90 degree through the torque arm number of degrees of tension force, and the speed of a motor vehicle is 300 revs/min;
(4) fabric pattern design: outer (ground floor and layer 6) the yarn warp thread yarn count of product is 29.2tex, totally two kinds, color, white (product background color) and tangerine look (product flower type look), outer 29.2tex white warp thread is in ground floor, 29.2tex tangerine look warp thread is in layer 6, and the two is arranged than being 1:1; Intermediate layer (second layer and layer 5) warp thread yarn count is 29.2tex * 2, and the second layer is arranged than being 1:1 with layer 5; Internal layer (the 3rd layer and the 4th layer) warp thread yarn count is 46.6tex * 2, and the 3rd layer is 1:1 with the 4th layer of arrangement ratio; Following table is that the warp thread in each layer is arranged fragment, and numeral 123456 represents the warp thread to layer 6 in ground floor successively;
1 6 2 1 6 5 1 6 1 3 6 1 6 2 1 6 5 1 6 1 6 1 6 2 1 6
While a) knitting ground floor, only have the heald at 29.2tex white warp thread place to mention, warp thread is on weft yarn, and no matter which kind of yarn count all falls all the other second healds to layer 6 warp thread place, be warp thread below weft yarn, the weft yarn inweaving is 29.2tex white yarn.The warp thread of ground floor and the weft yarn of ground floor be according to the plain weave rule formation ground floor that interweaves, in second to layer 6 top;
While b) knitting the second layer, on weft yarn, veil electric is 29.2tex white warp thread (ground floor), under weft yarn veil electric be 46.6tex * 2 warp thread (the 3rd layer the 4th layer), in 29.2tex * 2 of layer 5 warp thread and 29.2tex tangerine look warp thread (layer 6), the weft yarn inweaving is 29.2tex * 2 yarn, the warp thread of the second layer and the weft yarn of the second layer are according to the plain weave rule formation second layer that interweaves, in ground floor below, the 3rd to layer 6 top;
While c) knitting the 3rd layer, on weft yarn veil electric be 29.2tex white warp thread (ground floor), in 29.2tex * 2 of second layer warp thread, under weft yarn veil electric be 46.6tex * 2 warp thread in the 4th layer, in 29.2tex * 2 of layer 5 warp thread and 29.2tex tangerine look warp thread (layer 6), the weft yarn inweaving is 46.6tex * 2; The weft yarn of the warp thread of the 3rd layer and the 3rd layer interweaves and forms the 3rd layer according to plain weave rule, and in ground floor second layer below, the 4th to layer 6 top;
While d) knitting the 4th layer, on weft yarn veil electric be 29.2tex white warp thread (ground floor), in 29.2tex * 2 of second layer warp thread and in 46.6tex * 2 warp thread of the 3rd layer, under weft yarn, veil electric is that the weft yarn inweaving is 46.6tex * 2 yarn in 29.2tex * 2 of layer 5 warp thread and 29.2tex tangerine look warp thread (layer 6); The weft yarn of the warp thread of the 4th layer and the 4th layer interweaves and forms the 4th layer according to plain weave rule, and in first to the 3rd layer of below, the 5th to layer 6 top;
While e) knitting layer 5, on weft yarn veil electric be 29.2tex white warp thread (ground floor), in 29.2tex * 2 of second layer warp thread and 46.6tex * 2 warp thread (the 3rd layer the 4th layer), under weft yarn, veil electric is 29.2tex tangerine look warp thread (layer 6), and the weft yarn inweaving is 29.2tex * 2 yarn; The warp thread of layer 5 and the weft yarn of layer 5 be according to the plain weave rule formation layer 5 that interweaves, in first to fourth layer of below, and layer 6 top;
While f) knitting layer 6, the yarn above weft yarn is 29.2tex white warp thread (ground floor), 29.2tex * 2 warp thread (second layer and layer 5) and 46.6tex * 2 warp thread (the 3rd layer the 4th layer), and the weft yarn inweaving is 29.2tex tangerine barry dyeing yarn; The warp thread of layer 6 and the weft yarn of layer 6 be according to the plain weave rule formation layer 6 that interweaves, in first to layer 5 below;
Fig. 1 is concrete plan of weave, and in figure, alphabetical ABCDEF the one two three four five six layer of representative products respectively, has alphabetical expression through interlacing point, without alphabetical expression latitude interlacing point in grid; As shown in Figure 2, shadow representation warp thread is above weft yarn for the plain weave of each layer, and for through interlacing point 1, white represents that warp thread, below weft yarn, is latitude interlacing point 2; In the present embodiment, by flower type and binding place, by six layers, carrying satin organizes in order and combines, flower type refers to that layer 6 carries warp thread and the weft yarn of satin tissue and float on to ground floor, and ground floor is carried warp thread and the weft yarn of satin tissue and is sunken to layer 6, thereby on ground floor, form the pattern of tangerine look, and on layer 6, form white pattern; Binding place is arranged at adjacent two-layer carrying between satin tissue, the binding place of take between the second layer and the 3rd layer is example: while knitting the 3rd layer, the warp thread of first second layer is all above the 3rd layer of weft yarn, and all warp thread of ground floor and the second layer are all through interlacing point from weaving the first latitude to last latitude of beginning; While doing line weaving process, change any latitude of any warp thread in the second layer into latitude interlacing point, just realized the second layer and be connected with the 3rd layer, in like manner can realize the 4th layer with layer 5, the 5th with being connected of layer 6;
(5) after, arrange: the towel grey cloth after weaving is carried out to destarch through overflow machine and adds after supple-settlement, after dehydration, oscillation drying, stentering forming semi-finished product, afterwards, through packet header, bound edge, test whole and packing process and obtain described six layers and carry satin towel by series products.
Embodiment 2
Carry satin towel by a method for weaving for series products, comprise the steps: for six layers
(1) yarn arrays: ground warp is 1:1 with hair through arranging ratio, along the reed width direction cycle arrangement of the ingrain towel; Outer (ground floor and layer 6), intermediate layer (second layer and layer 5) are arranged than being 16:4:1 with internal layer (the 3rd layer and the 4th layer) warp thread, and weft yarn arrangement is than being 16:4:1;
(2) utilize Sulzer G6200 to carry satin loom, select reed that porter is 80# to carry out denting to weave; Outer (ground floor and layer 6) selects thinner yarn, for 29.2tex, thicker yarn is selected in intermediate layer (second layer and layer 5), for 29.2tex * 2, internal layer (the 3rd layer with the 4th layer) is selected the yarn thicker than intermediate layer, is 46.6tex * 2, weaves, make to produce the different space of different size and shapes in fabric, strengthened the wicking of product;
(3) weave: while weaving, by the ground of carrying satin terry cloth loom, through the torque arm number of degrees of tension force, be 45 degree, hair is 110 degree through the torque arm number of degrees of tension force, and the speed of a motor vehicle is 380 revs/min;
(4) fabric pattern design: while knitting ground floor, second falls to layer 6 yarn; While knitting the second layer, ground floor yarn is mentioned, and the 3rd falls to layer 6 yarn; While knitting the 3rd layer, the first second layer yarn is mentioned, and the 4th falls to layer 6 yarn; While knitting the 4th layer, first to the 3rd layer of yarn mentioned, and the 5th layer 6 yarn falls; While knitting layer 5, first to fourth layer of yarn mentioned, and layer 6 yarn falls; While knitting layer 6, first mentions to layer 5 yarn; And carry binding place that satin tissue utilizes design and couple together and form integral product for described six layers;
(5) after, arrange: the towel grey cloth after weaving is carried out to destarch through overflow machine and adds after supple-settlement, after dehydration, oscillation drying, stentering forming semi-finished product, afterwards, through packet header, bound edge, test whole and packing process and obtain described six layers and carry satin towel by series products.
Embodiment 3
Carry satin towel by a method for weaving for series products, comprise the steps: for six layers
(1) yarn arrays: ground warp is 1:1 with hair through arranging ratio, along the reed width direction cycle arrangement of the ingrain towel; Outer (ground floor and layer 6), intermediate layer (second layer and layer 5) are arranged than being 16:4:1 with internal layer (the 3rd layer and the 4th layer) warp thread, and weft yarn arrangement is than being 16:4:1;
(2) utilize Sulzer G6200 to carry satin loom, select reed that porter is 80# to carry out denting to weave; Outer (ground floor and layer 6) selects thinner yarn, for 29.2tex, thicker yarn is selected in intermediate layer (second layer and layer 5), for 29.2tex * 2, internal layer (the 3rd layer with the 4th layer) is selected the yarn thicker than intermediate layer, is 46.6tex * 2, weaves, make to produce the different space of different size and shapes in fabric, strengthened the wicking of product;
(3) weave: while weaving, by the ground of carrying satin terry cloth loom, through the torque arm number of degrees of tension force, be 40 degree, hair is 100 degree through the torque arm number of degrees of tension force, and the speed of a motor vehicle is 340 revs/min;
(4) fabric pattern design: while knitting ground floor, second falls to layer 6 yarn; While knitting the second layer, ground floor yarn is mentioned, and the 3rd falls to layer 6 yarn; While knitting the 3rd layer, the first second layer yarn is mentioned, and the 4th falls to layer 6 yarn; While knitting the 4th layer, first to the 3rd layer of yarn mentioned, and the 5th layer 6 yarn falls; While knitting layer 5, first to fourth layer of yarn mentioned, and layer 6 yarn falls; While knitting layer 6, first mentions to layer 5 yarn; And put forward colored type that satin tissue utilizes design and couple together formation integral product for described six layers;
(5) after, arrange: the towel grey cloth after weaving is carried out to destarch through overflow machine and adds after supple-settlement, after dehydration, oscillation drying, stentering forming semi-finished product, afterwards, through packet header, bound edge, test whole and packing process and obtain described six layers and carry satin towel by series products.
The present invention is not limited to the above-mentioned specific embodiment, and all are based on technical conceive of the present invention, and the structural improvement of having done, all falls among protection scope of the present invention.

Claims (3)

1. weave six layers and carry satin towel by a method for series products, it is characterized in that: comprise the steps:
(1) yarn arrays: ground warp is 1:1 with hair through arranging ratio, along the reed width direction cycle arrangement of the ingrain towel; Arrange than being 16:4:1 with internal layer warp thread in outer, intermediate layer, and weft yarn arrangement is than being 16:4:1;
(2) utilize the reed of carrying satin terry cloth loom, selecting porter to be at least 80# to carry out denting and weave, skin is selected the yarn of 29.2tex, and the yarn of 29.2tex * 2 is selected in intermediate layer, and internal layer is selected the yarn of 46.6tex * 2;
(3) weave: while weaving, by the ground of carrying satin terry cloth loom, through the torque arm number of degrees of tension force, be 35~45 degree, hair is 90~110 degree through the torque arm number of degrees of tension force, and the speed of a motor vehicle is 300~380 revs/min;
(4) fabric pattern design: while knitting ground floor, second falls to layer 6 yarn; While knitting the second layer, ground floor yarn is mentioned, and the 3rd falls to layer 6 yarn; While knitting the 3rd layer, the first second layer yarn is mentioned, and the 4th falls to layer 6 yarn; While knitting the 4th layer, first to the 3rd layer of yarn mentioned, and the 5th layer 6 yarn falls; While knitting layer 5, first to fourth layer of yarn mentioned, and layer 6 yarn falls; While knitting layer 6, first mentions to layer 5 yarn; And carry satin tissue and utilize the colored type of design and/or binding place to couple together formation integral product for described six layers;
(5) after, arrange: by the towel grey cloth post processing after weaving, obtain described six layers and carry satin towel by series products.
2. as claimed in claim 1ly a kind ofly weave six layers and carry satin towel by the method for series products, it is characterized in that: described colored type refers to that layer 6 carries warp thread and the weft yarn of satin tissue and float on to ground floor, and ground floor is carried warp thread and the weft yarn of satin tissue and is sunken to layer 6, and the pattern forming.
3. as claimed in claim 1ly a kind ofly weave six layers and carry satin towel by the method for series products, it is characterized in that: described binding place is arranged at adjacent two-layer carrying between satin tissue.
CN201210589925.5A 2012-12-29 2012-12-29 Six-layer jacquard satin towel and quilt type product and weaving method thereof Active CN102973067B (en)

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CN104404690B (en) * 2014-12-26 2016-03-30 孚日集团股份有限公司 A kind of two sides front-jacquard sateen weave loop fabric and weaving process thereof
CN106854791B (en) * 2016-12-30 2018-05-18 孚日集团股份有限公司 One kind carries satin Double layer multicolor hair through towel and its manufacturing process
CN112609288A (en) * 2020-11-25 2021-04-06 滨州亚光家纺有限公司 Production method of multilayer gauze invisible printed towel
CN114232174B (en) * 2021-12-22 2022-11-29 孚日集团股份有限公司 AB double-faced irregular pattern six-layer blanket fabric and weaving process thereof

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