CN102849468A - Automatic tea stacking machine - Google Patents
Automatic tea stacking machine Download PDFInfo
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- CN102849468A CN102849468A CN2012102079860A CN201210207986A CN102849468A CN 102849468 A CN102849468 A CN 102849468A CN 2012102079860 A CN2012102079860 A CN 2012102079860A CN 201210207986 A CN201210207986 A CN 201210207986A CN 102849468 A CN102849468 A CN 102849468A
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- tea
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Abstract
The invention relates to an automatic tea stacking machine. The automatic tea stacking machine comprises a vibration smooth machine, a conveyer line, a tea absorbing-delivering part, a tray moving part and a PLC (programmable logic controller), wherein tea is vibrated through a vibrator (6) and can travel along a spiral stair-stepping travelling channel (3), and little tea which is not arranged according to a sequence a travelling process enters a bottom plate (2) so as to travel again through arranging, after being smoothed, the tea enters a tea groove (10) through a funnel (8) from a lower slideway (7), and then the tea is driven to upwards move through a conveying motor (16), a leather belt (18) and a conveyer belt (11); when the tea is conveyed to the position of a suction nozzle (14) through the conveyer line, the suction nozzle (14) can suck the tea, and then an air cylinder (12) operates to push out a piston (13), when the piston (13) achieves the position of an upper slideway (19), the suction nozzle (14) can place the tea in the upper slideway (19), and the tea can slide into a tray (20) from the upper slideway (19); and the tray (20) is driven by a shifting motor (27), a belt pulley (26), a synchro toothed belt (25) and a tooth plate (29) in an omnibearing manner, when a tray base (21) moves, and a sliding rod (23) is sliden in a connecting base (22) in a left-right manner. The tea automatic stacking machine provided by the invention can be used for realizing the automation of automatic tea stacking, on the one hand, the labour intensity is reduced, the tea processing efficiency is greatly improved, and on the other hand, the automatic tea stacking machine provides a guarantee for realizing the automation of tea processing.
Description
Technical field
The present invention relates to a kind of tea-processing equipment, relate in particular to a kind of tealeaves stacking machine.
Background technology
China is maximum in the world product tea state, and tealeaves is the Main Economic crop in rural area, south China province, and Tea Processing occupies an important position in Chinese national economy.
The flattening of flat tea is done already progressively by manual mechanization or the automated job of being transformed into, but piling up still before tealeaves flattens undertaken by craft fully, and work capacity is very large, and efficient is extremely low, become a bottleneck of machine for processing tea or automation, had a strong impact on the efficient of Tea Processing.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, design and develop a kind of tealeaves stacking machine, reduce on the one hand labour intensity, improve the efficient of Tea Processing, is that the realization of the automation of Tea Processing is given security on the other hand.
The present invention solves the problems of the technologies described above the technical scheme that adopts: a kind of tealeaves stacking machine, involving vibrations straightening-out machine, travel line, tealeaves are inhaled and are sent parts, pallet moving-member and PLC controller.
The vibration straightening-out machine comprises frame, vibrator, base plate, tealeaves walking passage, blend stop, leakage tea passage, glide path, vibrator is installed in the top of frame, base plate is installed in the top of vibrator, be connected with tealeaves walking passage and leak the tea passage at base plate, tealeaves walking passage is that the spiral step shape distributes, end at tealeaves walking passage is connected with glide path, communicates with base plate in that the side opening that leaks the tea passage is jagged.
Can drive base plate, tealeaves walking passage, blend stop, leakage tea passage and glide path during the vibrator vibration and vibrate together, make the route walking of tealeaves as prescribed.
High, low all around in the middle of the base plate, tealeaves walking passage the inside is low, the edge is high, and is welded with blend stop in edge.
By the walking of tealeaves walking passage, concrete route is tealeaves: base plate → walking passage A → walking channel B → walking channel C → walking passage D → glide path in the vibration straightening-out machine.
At first that frying is good tealeaves is placed upside down on the base plate, low around high in the middle of the base plate, under the effect of vibrator vibration, tealeaves is gone forward side by side into walking passage A by motion around the middle mind-set, walking passage A the inside is low, the edge is high, and in edge a blend stop being arranged, a small amount of tealeaves of not arranging in order in the process of walking falls into can rearrange behind the base plate and enters walking passage A if crosses blend stop.
Then tealeaves enters the walking channel B, and the walking channel B is that the inside is low, the edge is high equally, and in edge a blend stop is arranged also, and a small amount of tealeaves of not arranging in order falls into walking passage A and also can rearrange walking if crosses blend stop.
When tealeaves enters the walking channel C, be divided into two parts, a part of row founds the neat passage D that walks that enters, the vertical irregular meeting of a part of row is fallen Lou tea passage from E, get back to rearrange on the base plate again entering walking passage A by the breach that leaks tea passage side, the vertical still irregular tealeaves of row also can be fallen the tea passage with Louing and get back to base plate and rearranges and enter the passage A that walks in the walking process in walking passage D.
Tealeaves enters glide path from F at last.
Travel line comprises funnel, conveyor belt support, tea groove, load-transfer device, conveying motor, carries electric machine support, belt, several tea grooves are installed on the load-transfer device evenly and at intervals, vertical with the sense of motion of load-transfer device, funnel is installed on the conveyor belt support, be positioned at the below of glide path, carry motor and belt by carrying electric machine support to be installed on the conveyor belt support.
Tealeaves enters the tea groove from glide path by funnel, and is then mobile by carrying on motor, belt, the conveying belt trend.
Tealeaves is inhaled and is sent parts to comprise cylinder, piston, suction nozzle, support, bilge logs, cylinder, piston, suction nozzle are installed in the top of conveyor belt support together by support, the sense of motion of piston is parallel with the sense of motion of load-transfer device, and bilge logs is connected to the below on conveyor belt support top by a contiguous block.
When tealeaves was transported to the suction nozzle position by travel line, suction nozzle picked up tealeaves, and piston is released in then cylinder action, and during to the bilge logs position, suction nozzle is put into tealeaves in the bilge logs, and tealeaves slips into the pallet from bilge logs.
The action of suction nozzle and cylinder is controlled by the PCL controller.
The pallet movable part comprises left and right sides drive disk assembly (top), front and back drive disk assembly (bottom), tray seat and pallet, left and right sides drive disk assembly is identical with front and back drive disk assembly structure, comprises respectively mobile motor, mobile motor support, belt pulley, synchronizing jugged belt, slide bar, slide bar bearing, Connection Block, tooth plate, bearing pin nut, pulley support.
Left and right sides drive disk assembly also comprises left and right sides transmission bracket, the belt pulley on mobile motor and the left side is connected to the left end of left and right sides transmission bracket by the mobile motor support, the belt pulley on the right is connected to the right-hand member of left and right sides transmission bracket by pulley support, bearing pin nut, slide bar also is connected on the transmission bracket of the left and right sides by the slide bar bearing, Connection Block is enclosed within on the slide bar, and be bolted with tray seat, tooth plate also is connected on the tray seat, synchronizing jugged belt and tooth plate interlock.
Mobile motor drives synchronizing jugged belt sway by belt pulley, drives the tray seat sway by tooth plate again, and during the tray seat sway, slide bar horizontally slips in Connection Block.
Transmission bracket before and after the front and back drive disk assembly comprises, the front end of transmission bracket before and after mobile motor and belt pulley in front are connected to by the mobile motor support, the rear end of transmission bracket before and after the belt pulley of back is connected to by pulley support, bearing pin nut, slide bar also is connected on the transmission bracket of front and back by the slide bar bearing, Connection Block is enclosed within on the slide bar, and be bolted with left and right sides transmission bracket, tooth plate also connects on the transmission bracket of the left and right sides, synchronizing jugged belt and tooth plate interlock.
Mobile motor drives synchronizing jugged belt by belt pulley and moves forward and backward, and drives left and right sides drive disk assembly by tooth plate again and moves forward and backward, and when left and right sides drive disk assembly moves forward and backward, slide in slide bar front and back in Connection Block.
The invention has the beneficial effects as follows:
Realization tealeaves is piled up automation, reduces labour intensity on the one hand, greatly improves the efficient of Tea Processing, is that the realization of the automation of Tea Processing is given security simultaneously.
Description of drawings
Fig. 1 is the front view of the embodiment of the invention;
Fig. 2 is the birds-eye view of the embodiment of the invention;
Fig. 3 is the front view of embodiment of the invention vibration straightening-out machine;
Fig. 4 is the birds-eye view of embodiment of the invention vibration straightening-out machine;
Fig. 5 is the outward appearance photo of embodiment of the invention vibration straightening-out machine.
Among the figure: 1, frame; 2, base plate; 3, tealeaves walking passage; 4, blend stop; 5, leak the tea passage; 6, vibrator; 7, glide path; 8, funnel; 9, conveyor belt support; 10, tea groove; 11, load-transfer device; 12, cylinder; 13, piston; 14, suction nozzle; 15, support; 16, carry motor; 17, carry electric machine support; 18, belt; 19, bilge logs; 20, pallet; 21, tray seat; 22, Connection Block; 23, slide bar; 24, slide bar bearing; 25, synchronizing jugged belt; 26, belt pulley; 27, mobile motor; 28, mobile motor support; 29, tooth plate; 30, bearing pin nut; 31, pulley support.
The specific embodiment
A kind of tealeaves stacking of the present invention machine, involving vibrations straightening-out machine, travel line, tealeaves are inhaled and are sent parts, pallet moving-member and PLC controller.
The vibration straightening-out machine comprises frame 1, vibrator 6, base plate 2, tealeaves walking passage 3, blend stop 4, leaks tea passage 5, glide path 7, vibrator 6 is installed in the top of frame 1, base plate 2 is installed in the top of vibrator 6, be connected with tealeaves walking passage 3 and leak tea passage 5 at base plate 2, tealeaves walking passage 3 is pressed the spiral step shape and is distributed, end at tealeaves walking passage 3 is connected with glide path 7, communicates with base plate 2 in that the side opening that leaks tea passage 5 is jagged.
Can drive base plate 2, tealeaves walking passage 3, blend stop 4, leakage tea passage 5 and glide path 7 during vibrator 6 vibration and vibrate together, make the route walking of tealeaves as prescribed.
High, low all around in the middle of the base plate 2, tealeaves walking passage 3 the insides are low, the edge is high, and are welded with blend stop 4 in edge.
Tealeaves walking passage 3 is divided into again walking passage A, walking channel B, walking channel C and walking passage D.
Tealeaves is 3 walkings of tealeaves walking passage in the vibration straightening-out machine, and concrete route is: base plate 2 → walking passage A → walking channel B → walking channel C → walking passage D → glide path 7.
At first that frying is good tealeaves is placed upside down on the base plate 2, high, low all around in the middle of the base plate 2, under the effect of vibrator 6 vibrations, tealeaves is gone forward side by side into walking passage A by motion around the middle mind-set, walking passage A the inside is low, the edge is high, and in edge a blend stop 4 is arranged, in the process of walking a small amount of tealeaves of not arranging in order, if after crossing blend stop 4 and falling into base plate 2, can rearrange and enter walking passage A.
Then tealeaves enters the walking channel B, and the walking channel B is that the inside is low, the edge is high equally, and in edge a blend stop 4 is arranged also, and a small amount of tealeaves of not arranging in order falls on the walking passage A and also can rearrange walking if crosses blend stop 4.
When tealeaves enters the walking channel C, be divided into two parts, a part of row founds the neat passage D that walks that enters, the vertical irregular meeting of a part of row is fallen Lou tea passage from E, get back to rearrange on the base plate again entering walking passage A by the breach that leaks tea passage side, the vertical still irregular tealeaves of row also can be fallen the tea passage with Louing and get back to base plate and rearranges and enter the passage A that walks during walking in walking passage D.
Last tealeaves enters glide path 7 from F.
Travel line comprises funnel 8, conveyor belt support 9, tea groove 10, load-transfer device 11, carries motor 16, carries electric machine support 17, belt 18, several tea grooves 10 are installed on the load-transfer device 11 evenly and at intervals, vertical with the sense of motion of load-transfer device 11, funnel 8 is installed on the conveyor belt support 9, be positioned at the below of glide path 7, carry motor 16 and belt 18 by carrying electric machine support 17 to be installed on the conveyor belt support 9.
Tealeaves enters tea groove 10 from glide path 7 by funnel 8, then by carrying motor 16, belt 18, load-transfer device 11 to drive and move up.
Tealeaves is inhaled and is sent parts to comprise cylinder 12, piston 13, suction nozzle 14, support 15, bilge logs 19, cylinder 12, piston 13 and suction nozzle 14 are installed in the top of conveyor belt support 9 together by support 15, the sense of motion of piston 13 is parallel with the sense of motion of load-transfer device 11, and bilge logs 19 is connected to the below on conveyor belt support 9 tops by a contiguous block.
When tealeaves was transported to suction nozzle 14 position by travel line, suction nozzle 14 picked up tealeaves, and piston 13 is released in then cylinder 12 actions, and during to bilge logs 19 position, suction nozzle 14 is put into tealeaves in the bilge logs 19, and tealeaves slips into the pallet 20 from bilge logs 19.
The action of suction nozzle 14 and cylinder 12 is controlled by the PCL controller.
The pallet movable part comprises left and right sides drive disk assembly (top), front and back drive disk assembly (bottom), tray seat 21 and pallet 20, about identical with front and back drive disk assembly structure, all comprise mobile motor 27, mobile motor support 28, belt pulley 26, synchronizing jugged belt 25, slide bar 23, slide bar bearing 24, Connection Block 22, tooth plate 29, bearing pin nut 30, pulley support 31.
Left and right sides drive disk assembly also comprises left and right sides transmission bracket 33, the belt pulley 26 on mobile motor 27 and the left side is connected to the left end of left and right sides transmission bracket 33 by mobile motor support 28, the belt pulley 26 on the right is connected to the right-hand member of left and right sides transmission bracket 33 by pulley support 31, bearing pin nut 30, slide bar 23 also is connected on the left and right sides transmission bracket 33 by slide bar bearing 24, Connection Block 22 is enclosed within on the slide bar 23, and be bolted with tray seat 21, tooth plate 29 also is connected on the tray seat 21, synchronizing jugged belt 25 and tooth plate 29 interlocks.
Transmission bracket 34 before and after the front and back drive disk assembly comprises, the front end of transmission bracket 34 before and after mobile motor 27 and belt pulley in front 26 are connected to by mobile motor support 28, the rear end of transmission bracket 34 before and after the belt pulley 26 of back is connected to by pulley support 31, bearing pin nut 30, slide bar 23 also is connected on the transmission bracket 34 of front and back by slide bar bearing 24, Connection Block 22 is enclosed within on the slide bar 23, and be bolted with left and right sides transmission bracket 33, tooth plate 29 also connects on the left and right sides transmission bracket 33, synchronizing jugged belt 25 and tooth plate 29 interlocks.
Claims (8)
1. tealeaves stacking machine, involving vibrations straightening-out machine, travel line, tealeaves are inhaled and are sent parts, pallet moving-member and PLC controller.
2. a kind of tealeaves stacking machine according to claim 1, it is characterized in that: the vibration straightening-out machine comprises frame (1), vibrator (6), base plate (2), tealeaves walking passage (3), blend stop (4), leak tea passage (5), glide path (7), vibrator (6) is installed in the top of frame (1), base plate (2) is installed in the top of vibrator (6), be connected with tealeaves walking passage (3) and leak tea passage (5) at base plate (2), tealeaves walking passage (3) is pressed the spiral step shape and is distributed, end at tealeaves walking passage (3) is connected with glide path (7), communicates with base plate (2) in that the side opening that leaks tea passage (5) is jagged.
High, low all around in the middle of the base plate (2), tealeaves walking passage (3) the inside is low, the edge is high, and is welded with blend stop (4) in edge.
3. according to a kind of tealeaves stacking machine claimed in claim 1, it is characterized in that: travel line comprises funnel (8), conveyor belt support (9), tea groove (10), load-transfer device (11), carry motor (16), carry electric machine support (17), belt (18), several tea grooves (10) are installed on the load-transfer device (11) evenly and at intervals, vertical with the sense of motion of load-transfer device (11), funnel (8) is installed on the conveyor belt support (9), be positioned at the below of glide path (7), carry motor (16) and belt (18) by carrying electric machine support (17) to be installed on the conveyor belt support (9).
4. according to a kind of tealeaves stacking machine claimed in claim 1, it is characterized in that: tealeaves is inhaled and is sent parts to comprise cylinder (12), piston (13), suction nozzle (14), support (15), bilge logs (19), cylinder (12), piston (13), suction nozzle (14) is installed in the top of conveyor belt support (9) together by support (15), the sense of motion of piston (13) is parallel with the sense of motion of load-transfer device (11), and bilge logs (19) is connected to the below on conveyor belt support (9) top by a contiguous block.
5. according to a kind of tealeaves stacking machine claimed in claim 1, it is characterized in that: the action of suction nozzle 14 and cylinder 12 is controlled by the PCL controller.
6. according to a kind of tealeaves stacking machine claimed in claim 1, it is characterized in that: the pallet movable part comprises left and right sides drive disk assembly, the front and back drive disk assembly, tray seat (21) and pallet (20), left and right sides drive disk assembly is identical with front and back drive disk assembly structure, comprises respectively mobile motor (27), mobile motor support (28), belt pulley (26), synchronizing jugged belt (25), slide bar (23), slide bar bearing (24), Connection Block (22), tooth plate (29), bearing pin nut (30) and pulley support (31).
7. according to claim 1 or 6 described a kind of tealeaves stacking machines, it is characterized in that: left and right sides drive disk assembly also comprises left and right sides transmission bracket (33), the belt pulley (26) on mobile motor (27) and the left side is connected to the left end of left and right sides transmission bracket (33) by mobile motor support (28), the belt pulley (26) on the right is by pulley support (31), bearing pin nut (30) is connected to the right-hand member of left and right sides transmission bracket (33), slide bar (23) also is connected on the left and right sides transmission bracket (33) by slide bar bearing (24), Connection Block (22) is enclosed within on the slide bar (23), and be bolted with tray seat (21), tooth plate (29) also is connected on the tray seat (21), synchronizing jugged belt (25) and tooth plate (29) interlock.
8. according to claim 1 or 6 described a kind of tealeaves stacking machines, it is characterized in that: transmission bracket (34) before and after the front and back drive disk assembly comprises, the front end of transmission bracket (34) before and after mobile motor (27) and belt pulley in front (26) are connected to by mobile motor support (28), the belt pulley of back (26) is by pulley support (31), the rear end of transmission bracket (34) before and after bearing pin nut (30) is connected to, slide bar (23) also is connected on the front and back transmission bracket (34) by slide bar bearing (24), Connection Block (22) is enclosed within on the slide bar (23), and be bolted with left and right sides transmission bracket (33), tooth plate (29) also connects on the left and right sides transmission bracket (33), synchronizing jugged belt (25) and tooth plate (29) interlock.
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CN2012102079860A CN102849468A (en) | 2012-06-12 | 2012-06-12 | Automatic tea stacking machine |
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CN2012102079860A CN102849468A (en) | 2012-06-12 | 2012-06-12 | Automatic tea stacking machine |
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Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH1149103A (en) * | 1997-07-30 | 1999-02-23 | Rheon Autom Mach Co Ltd | Food arrangement device |
CN2741877Y (en) * | 2004-10-29 | 2005-11-23 | 刘清 | Material feeding mechanism for small package body throwing device |
CN2755009Y (en) * | 2004-12-07 | 2006-02-01 | 刘清 | Small pack throwing device |
CN101590472A (en) * | 2009-06-22 | 2009-12-02 | 浙江省机电设计研究院有限公司 | Device for finely selecting and processing agricultural products |
CN201849955U (en) * | 2010-04-15 | 2011-06-01 | 潘永鑫 | Tea and particle material conveying and screening equipment |
CN102173315A (en) * | 2011-03-24 | 2011-09-07 | 彭智松 | Intelligent integrated full-automatic tea vacuum packing machine |
CN202019675U (en) * | 2011-03-05 | 2011-11-02 | 福建春伦茶业集团有限公司 | Tea blending device |
CN102308894A (en) * | 2011-09-30 | 2012-01-11 | 湖北采花茶业有限公司 | Automatic green tea leaf spreading machine |
CN202784888U (en) * | 2012-06-12 | 2013-03-13 | 宣城市三九茶叶机械制造有限公司 | Automatic tea stacking machine |
-
2012
- 2012-06-12 CN CN2012102079860A patent/CN102849468A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH1149103A (en) * | 1997-07-30 | 1999-02-23 | Rheon Autom Mach Co Ltd | Food arrangement device |
CN2741877Y (en) * | 2004-10-29 | 2005-11-23 | 刘清 | Material feeding mechanism for small package body throwing device |
CN2755009Y (en) * | 2004-12-07 | 2006-02-01 | 刘清 | Small pack throwing device |
CN101590472A (en) * | 2009-06-22 | 2009-12-02 | 浙江省机电设计研究院有限公司 | Device for finely selecting and processing agricultural products |
CN201849955U (en) * | 2010-04-15 | 2011-06-01 | 潘永鑫 | Tea and particle material conveying and screening equipment |
CN202019675U (en) * | 2011-03-05 | 2011-11-02 | 福建春伦茶业集团有限公司 | Tea blending device |
CN102173315A (en) * | 2011-03-24 | 2011-09-07 | 彭智松 | Intelligent integrated full-automatic tea vacuum packing machine |
CN102308894A (en) * | 2011-09-30 | 2012-01-11 | 湖北采花茶业有限公司 | Automatic green tea leaf spreading machine |
CN202784888U (en) * | 2012-06-12 | 2013-03-13 | 宣城市三九茶叶机械制造有限公司 | Automatic tea stacking machine |
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Application publication date: 20130102 |