CN102700278A - Method, device and equipment for spraying decoration on fabrics - Google Patents
Method, device and equipment for spraying decoration on fabrics Download PDFInfo
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- CN102700278A CN102700278A CN2012102336376A CN201210233637A CN102700278A CN 102700278 A CN102700278 A CN 102700278A CN 2012102336376 A CN2012102336376 A CN 2012102336376A CN 201210233637 A CN201210233637 A CN 201210233637A CN 102700278 A CN102700278 A CN 102700278A
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Abstract
The invention discloses a method for spraying decoration on fabrics, and the method comprises the following steps of: S1, obtaining at least one pattern model, and calibrating a pattern on a board; S2, measuring whether the area, which is to be sprayed with decoration, of a moving fabric reaches a decoration spraying coordinate; S3, stopping the fabric, spraying decorations on the area, which is to be sprayed with decoration, of the fabric by use of a spray gun so as to obtain a pattern section, moving the fabric and spraying decorations on the area, which is to be sprayed with decoration, of the fabric so as to obtain the pattern; S4, judging whether the decoration is sprayed completely or not on the area, which is to be sprayed with decoration, of the fabric; and S5, performing drying and shaping treatment on the pattern by virtue of a heating and drying chamber. The invention also discloses a device and equipment for spraying decoration on fabrics. By using the method, device and equipment for spraying decoration on the fabrics disclosed by the invention, decorations can be sprayed on fabrics automatically, the operation is simple, the patterns are various, and the production efficiency is high.
Description
Technical field
The present invention relates to the field of spraying decoration on fabric, method, device and the equipment of spraying decoration on particularly a kind of fabric.
Background technology
The flower type is meant the style design that various textile finished products or half-finished picture on surface, color, this textile that processing effect showed are unique and sets type on the fabric.If carry out the perception classification to it, can be divided into classic type, contemporary; Also can be divided into flowers type, cartoon type, lines type, grid type or the like according to top decorative pattern characteristic.Numerous colored types has been given the consumer more personalized selection.
A good colored type not only brings beautiful visual experience excellent printing technology equally also to be arranged as assurance to the people, and combines with it to complement each other according to the outstanding fabric characteristics of different linings.The colored jacket of plain cloth is used on line cloth, the flannelette, with a colored type, different collocation of colour, later stage arrangement has been arranged, and also has different effects and appears.
At present, the product of domestic similar spraying machine has nearly ten kinds, but its structure of similar model, function, the principle that use in market all are that imitated import and flower type are single, dull basically, and the flower type can not change, and can not satisfy market and numerous clients' demand.
Summary of the invention
The present invention proposes method, device and the equipment of spraying decoration on a kind of fabric, and the flower type is single, dull when having solved on the fabric spraying decoration, the problem that the flower type can not change.
Technical scheme of the present invention is achieved in that
The invention discloses the method for spraying decoration on a kind of fabric, comprising:
S1. obtain at least a style model, carry out the style demarcation that re-packs;
S2. the fabric of measuring motion needs the zone of spraying decoration whether to arrive preset spraying decoration coordinate points; If, get into step S3, if not, continue to transport said fabric;
S3. stop the motion of fabric, by spray gun spraying decoration on the zone of described fabric need spraying decoration, to obtain flower
Type cross section, fabric be again after the feed motion, needs spraying decoration on the zone of spraying decoration at described fabric by spray gun again, to obtain the flower type;
S4. judge whether spraying decoration is accomplished on the zone of described fabric need spraying decoration, if, get into step S5, if not, return step S3;
S5. described colored type being carried out drying, reforming through the heating, drying chamber handles.
On fabric of the present invention in the method for spraying decoration, the demarcation that re-packs of described style comprises the characteristic that extracts described style model 3-D view, sets up the relation of demarcating between array image location of pixels and the style position.
On fabric of the present invention in the method for spraying decoration, described spray gun can horizontal, two-dimensional directional motion up and down, but walks the lengthwise movement of cloth mechanism.
In the method for spraying decoration, described high speed thermal medium comprises high steam/high temperature air on fabric of the present invention.
The invention discloses the device of spraying decoration on a kind of fabric, be used to realize above-mentioned method, comprising:
The style demarcation unit that re-packs is used to obtain at least a style model, carries out the style demarcation that re-packs;
Spraying decoration coordinate points judging unit re-packs with described style and to demarcate the unit and link to each other, and whether the zone that is used to measure the fabric need spraying decoration of motion arrives preset spraying decoration coordinate points;
The spraying decoration unit links to each other with described spraying decoration coordinate points judging unit, stops the motion of fabric, by spray gun
Need spraying decoration on the zone of spraying decoration at described fabric, obtaining flower type cross section, fabric is again after the feed motion, needs spraying decoration on the zone of spraying decoration at described fabric by spray gun again, to obtain the flower type;
Judging unit is accomplished in spraying decoration, links to each other with described spraying decoration unit, is used to judge whether spraying decoration is accomplished on the zone of described fabric need spraying decoration;
Flower type drying, reforming processing unit is accomplished judging unit with described spraying decoration and is linked to each other, and is used for that described colored type is carried out drying, reforming through the heating, drying chamber and handles.
On fabric of the present invention in the device of spraying decoration, the demarcation that re-packs of described style comprises the characteristic that extracts described style model 3-D view, sets up the relation of demarcating between array image location of pixels and the style position.
The invention discloses the equipment of spraying decoration on a kind of fabric; The framework portion that comprises bearing fabric; The system that also comprises spraying decoration on the fabric, the system of spraying decoration comprises the colored type input unit of input flower pattern type, the spraying decoration mechanism telecontrol equipment that links to each other with described colored type input unit on the described fabric; The thermal medium device that is used for the typing of fabric flower type that is connected with described spraying decoration mechanism telecontrol equipment; Wherein, described spraying decoration mechanism telecontrol equipment comprises control module, and described control module has the device of spraying decoration on the above-mentioned fabric.
On fabric of the present invention in the equipment of spraying decoration, described spraying decoration mechanism telecontrol equipment has the spraying decoration seat, on the described spraying decoration seat spray gun is installed.
In the equipment of spraying decoration, described spray gun can horizontal, two-dimensional directional motion and the synthetic three-dimensional motion of fabric length feed motion up and down on fabric of the present invention.
In the equipment of spraying decoration, what spray gun sprayed is high speed thermal medium contact fabric matte on fabric of the present invention.Described thermal medium device is used to provide the high speed thermal medium, and described high speed thermal medium comprises high steam/high temperature air.
Method, device and the equipment of spraying decoration on a kind of fabric of embodiment of the present invention have following beneficial technical effects:
Automatically spraying decoration on fabric, easy and simple to handle, the flower type is various, and production efficiency is high.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art; To do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below; Obviously, the accompanying drawing in describing below only is some embodiments of the present invention, for those of ordinary skills; Under the prerequisite of not paying creative work property, can also obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 a is the method flow diagram of spraying decoration on a kind of fabric of the present invention.
Fig. 1 b is X-Y scheme boundary segmentation processing figure of the present invention.
Fig. 1 c is the intensity contrast enhancing figure of both sides of edges of the present invention.
Fig. 2 is the device construction block diagram of spraying decoration on a kind of fabric of the present invention.
Fig. 3 is the equipment structure block diagram of spraying decoration on a kind of fabric of the present invention.
The specific embodiment
To combine the accompanying drawing in the embodiment of the invention below, the technical scheme in the embodiment of the invention is carried out clear, intactly description, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills are not making the every other embodiment that is obtained under the creative work prerequisite, all belong to the scope of the present invention's protection.
See also Fig. 1 a, preferred embodiment of the present invention, the method for spraying decoration on a kind of fabric comprises:
S1. obtain at least a style model, carry out the style demarcation that re-packs;
S2. the fabric of measuring motion needs the zone of spraying decoration whether to arrive preset spraying decoration coordinate points; If, get into step S3, if not, continue to transport said fabric;
S3. stop the motion of fabric, by spray gun spraying decoration on the zone of described fabric need spraying decoration, to obtain flower
Type;
S4. judge whether spraying decoration is accomplished on the zone of described fabric need spraying decoration, if, get into step S5, if not, return step S3;
S5. on described colored type, carrying out drying, reforming through the heating, drying chamber handles.
Style is meant that with the pattern that on lining, sprays for the user, style is visible pattern, but then is the data file of control machine movement for spraying machine, is presented as the spraying decoration style data that re-pack.
The spraying decoration style data that re-pack are to extract the characteristic of 3-D view; The accurate extraction of calibrating template characteristic point image coordinate; It is the numerical value source of finding the solution spraying machine Mathematical Modeling inside and outside parameter; In computer vision or industrial detection, no matter be all to relate to a basic problem to object localization, quantitative analysis or to the topography measurement of object, promptly what the corresponding relation between object and the image slices vegetarian refreshments is.Understanding this problem not only wants
Understand the imaging Mathematical Modeling, but also need know the exact value of various parameters in this Mathematical Modeling, the process of confirming these parameter values is called the style demarcation that re-packs.That is to say that style is demarcated and just is meant the relation of demarcating between array image location of pixels and the style position of setting up.Its approach is according to the style model, by the image coordinate of known calibration template characteristic point, confirms the two-dimensional position and the direction of style model relative coordinate system.
It is mainly theoretical based on Image Edge-Detection to extract the calibrating template image characteristic point, according to the geometrical property and the algebraic property of image outline, adopts the method that image is cut apart that the characteristics of image point coordinates of calibrating template is found the solution.How much symmetry characteristics, calculus characteristic or mathematical morphology etch through demarcating array are asked for characteristic point coordinates.For template characteristic dot image coordinate and the deviation between the ideal value that guarantees to extract reaches minimum, select rational image partition method to seem particularly important according to the profile characteristic of calibrating template.According to lattice array calibrating template image border characteristic, adopt coordinate system transformation and statistics thought, Feature Points Extraction is proposed, realize the accurate extraction of lattice array calibrating template characteristics of image point coordinates.At first, in image coordinate system, accomplish the description of image border, realize the edge of image mathematical expression with the mode of how much parsings; Once more; Accomplish the conversion of image coordinate system through introducing the parameter coordinate system; Equally use the analytic geometry mode in the parameter coordinate system, to set up the mathematical description of image border with the former, and utilization statistics thought is accomplished the location to lattice array calibrating template image characteristic point.Experiment showed, the method characteristic point of identification point array calibrating template image effectively, and can extract the coordinate information of lattice array calibrating template image characteristic point reliably, shown in Fig. 1 b.
According to the demand of client to the design of flower type, the client works out colored type voluntarily, and the input computer changes the flower type, What You See Is What You Get fast; The flower type can be stored in the computer, calls at any time, has reduced the design iterations cost, has accelerated the speed of drawing a design, and obtains the satisfied spraying decoration style data that re-pack.
About confirming of the MARG of style, the quick fuzzy edge enhancement algorithms that we adopt, finding a kind of sharpness of border, the two edge detection method that is able to take into account satisfies different needs aspect noiseproof feature and maintenance information integrity.
According to fuzzy set theory, the L level gray level image X of a M ' N pixel can be expressed as the fuzzy matrix of M ' N
(1)
(m, gray scale n)
is with respect to certain brightness level of maximum gray scale (L-1) for pixel in middle element
presentation video of formula (1).This is a problem of asking Fuzzy Distribution.
L-1 is the maximum gray scale of image.Obtain to blur enhancement process to image after
, adopt following transfer pair
to change.
In the formula
; During as
, the result is the value that increases
; During as
, the result is the value that reduces
.Through the value that changes
, just can adapt to the gray scale characteristics of pictures different.
So
carried out inverse transformation; Thereby obtain through the image
behind fuzzy the enhancing; Pixel (m, gray level n) in
(5)
Through after the above fuzzy enhancing, the intensity contrast of both sides of edges strengthens.Shown in Fig. 1 c.Simultaneously, through adjustment iterations r, can adjust fuzzy enhancing degree.But along with the increase of r, detail edges can fade away.The experiment show r get 2 or 3 o'clock better.
See also Fig. 2, the device 1 of spraying decoration on a kind of fabric is used to realize above-mentioned method, comprising: style re-packs and demarcates unit 10, spraying decoration coordinate points judging unit 20, spraying decoration unit 30, spraying decoration completion judging unit 40, flower type drying, reforming processing unit 50.
Style re-packs and demarcates singly 10, is used to obtain at least a style model, carries out the style demarcation that re-packs;
Spraying decoration coordinate points judging unit 20 re-packs with style and to demarcate unit 10 and link to each other, and whether the zone that is used to measure the fabric need spraying decoration of motion arrives preset spraying decoration coordinate points;
Spraying decoration unit 30 links to each other with spraying decoration coordinate points judging unit 20, is used to stop the motion of fabric, by
Spray gun spraying decoration on the zone of described fabric need spraying decoration is to obtain the flower type;
Judging unit 40 is accomplished in spraying decoration, links to each other with spraying decoration unit 30, is used to judge whether spraying decoration is accomplished on the zone of described fabric need spraying decoration;
Flower type drying, reforming processing unit 50 is accomplished judging unit 40 with spraying decoration and is linked to each other, and is used for carrying out drying, reforming in described colored type through the heating, drying chamber and handles.
Wherein, the style demarcation that re-packs comprises the characteristic that extracts described style model 3-D view, sets up the relation of demarcating between array image location of pixels and the style position.
See also Fig. 3; The equipment of spraying decoration on a kind of fabric comprises the framework portion 100 of bearing fabric, also comprises the system of spraying decoration on the fabric; The system of spraying decoration comprises the colored type input unit 200 of input flower pattern type on the fabric; The spraying decoration mechanism telecontrol equipment 300 that links to each other with flower type input unit, what be connected with spraying decoration mechanism telecontrol equipment 300 is used for the thermal medium device 400 that fabric flower type is finalized the design, wherein; Spraying decoration mechanism telecontrol equipment 300 comprises control module, and control module has the device 1 of spraying decoration on the above-mentioned fabric.
Spraying decoration mechanism telecontrol equipment 300 has the spraying decoration seat, on the spraying decoration seat spray gun is installed.
Spray gun laterally, two dimensional motion and fabric length feed go out the synthetic three-dimensional motion of motion up and down.
The thermal medium device is used to provide the high speed thermal medium, and the high speed thermal medium comprises high steam/high temperature air.
The equipment of spraying decoration on the fabric among the present invention has another name called and is the computer spraying machine, is the artificial fur that on the synthetic basis of the multiple motion of plane bidimensional, develops, decorates surface wind such as the chenille article equipment for after-treatment of formatting.
In the flower type input unit 200, the type input of spending can be accomplished by the computer software package of special use, and the flower type can artificially intuitively be imported on computer screen, finishes the work by the theory of What You See Is What You Get; Also can be by the scanner scanning typing.On basic figure, edit by technological requirement, comprise that size, fancy circulation, cycle etc. are by the time by the designer.System can store preceding ten colored type schemes in computer automatically, more spends type can be stored in the computer hardware, calls to make things convenient for following work; Outside data can import with USB flash disk.Inside and outside data conversion needs particular file format, needs manager of programming's password to import.
Spraying decoration mechanism telecontrol equipment 300 can be indulged, horizontal, three-dimensional action up and down, and vertical, transverse direction is accurately moved by computer control servomotor, and above-below direction is controlled by cylinder; When spray gun is worked, walk distribution system and keep static.
Thermal medium device 400 has another name called and is heat source system, can be equipped with according to client's condition, and thermal medium can be with high steam or high temperature air.Thermal medium keeps normally using duty, and by the solenoid control through and off, magnetic valve is by programme-control.
Spraying decoration mechanism telecontrol equipment 300 comprises that with running on foot distribution system be made up of mechanical driving part and computer program control section, it is static when the spraying decoration system works, to walk distribution system, after unit spends the model spray good, walks distribution system work.
Spraying machine dominant mechanism is on chemical fibre suede class lining, to carry out thermal finalization with specific high speed thermal medium to handle, and is accomplished the control of flower type track by computer flower type control system.
The nearly all suede class lining of artificial fur, little fur, acrylic fibers flannelette, PV suede, Korea S's suede, coral suede, flannel, rabbit hair suede, ultra gentle undercoat suede, velvet or the like surface is with novel high-tech superconduction heat source way; Spraying decoration setting back forms the decorative pattern shape of various rules or ad hoc rules, and is elegant in appearance and not yielding.
Control module can contrast movement locus through view data and determine whether to arrive the border, whether progressively lifts from spray gun, satisfies the gradient and the gray scale requirement of flower type.
According to present spraying machine functional characteristics, use up-to-date man-machine interface design achievement, function, the state of spraying machine all is presented on the screen, for the user provides the good operation interface, and have online help function.The spraying machine embedded system also need satisfy requirements such as quick startup, graphical interfaces, control in real time, special installation driving except characteristics such as volume is little, resource-constrained.
Consider that the user is easy to operate, so the method that native system selects for use touch and button to combine realizes.The designing quality of screen interface influences people's vision, and the design level of keyboard influences the quality of information input, the mistake that rationally can reduce input of design.For example: the motion of spray gun step-length, spraying decoration seat, walk data increases such as cloth speed, temperature and select for use ↑ key, reduce and select for use ↓ key; To the selection of the function of spraying machine with F1 to the F6 key.
The spraying decoration seat is done horizontal intermittent movement, can form the linear pattern vortex shape decorative pattern that periodically replaces at fabric face.The spraying decoration seat is done horizontal continuous motion, under the acting in conjunction of walking the cloth motion, periodically is similar to sinusoidal decorative pattern shape in fabric face formation.When walking the cloth motion, if the spraying decoration seat is motionless relatively, can on spraying machine, obtain common stubborn colored effect, if the horizontal intermittent movement of spraying decoration seat can form the linear pattern vortex shape decorative pattern that periodically replaces at fabric face for intermittent movement; When walking cloth motion and be continuous motion with the transverse movement of spraying decoration seat, can on spraying machine, obtain the vortex shape flower shape of sinusoidal, have some the colored shape effect on the decatize forming machine.
Adopt conventional PID control spraying decoration effect valid data in the BORDER PROCESSING process to can not get good excavation, burr and out-of-flatness phenomenon occur, utilize quick fuzzy edge enhancement algorithms that data boundary is carried out tap/dip deep into, capture sufficient data.Realize spraying decoration through the RBF nerve network controller, obtain better flower type cross section.Border transition is level and smooth, does not have tangible burr and out-of-flatness, has the good visual effect.
Adopt the automatic spraying machine converted goods of ANN Control, spray gun speed, temperature, fabric speed etc. obtain more accurate control, obtain high control precision, and fabric is spent the lasting of type.
Method, device and the equipment of spraying decoration on a kind of fabric of embodiment of the present invention have following beneficial technical effects:
Automatically spraying decoration on fabric, easy and simple to handle, the flower type is various, and production efficiency is high.
The above is merely preferred embodiment of the present invention, and is in order to restriction the present invention, not all within spirit of the present invention and principle, any modification of being done, is equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. the method for spraying decoration on the fabric is characterized in that, comprising:
S1. obtain at least a style model, carry out the style demarcation that re-packs;
S2. the fabric of measuring motion needs the zone of spraying decoration whether to arrive preset spraying decoration coordinate points; If, get into step S3, if not, continue to transport said fabric;
S3. stop the motion of fabric, needed spraying decoration on the zone of spraying decoration by spray gun at described fabric, obtaining flower type cross section, fabric is again after the feed motion, needs spraying decoration on the zone of spraying decoration at described fabric by spray gun again, to obtain the flower type;
S4. judge whether spraying decoration is accomplished on the zone of described fabric need spraying decoration, if, get into step S5, if not, return step S3;
S5. described colored type being carried out drying, reforming through the heating, drying chamber handles.
2. the method for spraying decoration is characterized in that on the fabric according to claim 1, and the demarcation that re-packs of described style comprises the characteristic that extracts described style model 3-D view, sets up the relation of demarcating between array image location of pixels and the style position.
3. the method for spraying decoration is characterized in that on the fabric according to claim 1, and described spray gun can horizontal, two-dimensional directional motion up and down, but walks the lengthwise movement of cloth mechanism.
4. the method for spraying decoration is characterized in that on the fabric according to claim 1, and described high speed thermal medium comprises high steam/high temperature air.
5. the device of spraying decoration on the fabric is used to realize the described method of claim 1, it is characterized in that, comprising:
The style demarcation unit that re-packs is used to obtain at least a style model, carries out the style demarcation that re-packs;
Spraying decoration coordinate points judging unit re-packs with described style and to demarcate the unit and link to each other, and whether the zone that is used to measure the fabric need spraying decoration of motion arrives preset spraying decoration coordinate points;
The spraying decoration unit links to each other with described spraying decoration coordinate points judging unit, stops the motion of fabric, by spray gun
Need spraying decoration on the zone of spraying decoration at described fabric, obtaining flower type cross section, fabric is again after the feed motion, needs spraying decoration on the zone of spraying decoration at described fabric by spray gun again, to obtain the flower type;
Judging unit is accomplished in spraying decoration, links to each other with described spraying decoration unit, is used to judge whether spraying decoration is accomplished on the zone of described fabric need spraying decoration;
Flower type drying, reforming processing unit is accomplished judging unit with described spraying decoration and is linked to each other, and is used for that described colored type is carried out drying, reforming through the heating, drying chamber and handles.
6. the device of spraying decoration is characterized in that on the fabric according to claim 5, and the demarcation that re-packs of described style comprises the characteristic that extracts described style model 3-D view, sets up the relation of demarcating between array image location of pixels and the style position.
7. the equipment of spraying decoration on the fabric; Comprise the framework portion of bearing fabric, it is characterized in that, also comprise the system of spraying decoration on the fabric; The system of spraying decoration comprises the colored type input unit of input flower pattern type on the described fabric; The spraying decoration mechanism telecontrol equipment that links to each other with described colored type input unit, the thermal medium device that is used for the typing of fabric flower type that is connected with described spraying decoration mechanism telecontrol equipment, wherein; Described spraying decoration mechanism telecontrol equipment comprises control module, and described control module has the device of spraying decoration on the described fabric of claim 5.
8. the equipment of spraying decoration is characterized in that on the fabric according to claim 7, and described spraying decoration mechanism telecontrol equipment has the spraying decoration seat, on the described spraying decoration seat spray gun is installed.
9. the equipment of spraying decoration is characterized in that on the fabric according to claim 8, and described spray gun can horizontal, two-dimensional directional motion and the synthetic three-dimensional motion of fabric length feed motion up and down.
10. the equipment of spraying decoration is characterized in that on the fabric according to claim 7, and what spray gun sprayed is high speed thermal medium contact fabric matte, and described thermal medium device is used to provide the high speed thermal medium, and described high speed thermal medium comprises high steam/high temperature air.
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| CN201210233637.6A CN102700278B (en) | 2012-07-08 | 2012-07-08 | Method, device and equipment for spraying decoration on fabrics |
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|---|---|---|---|
| CN201210233637.6A CN102700278B (en) | 2012-07-08 | 2012-07-08 | Method, device and equipment for spraying decoration on fabrics |
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| CN102700278A true CN102700278A (en) | 2012-10-03 |
| CN102700278B CN102700278B (en) | 2015-01-21 |
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| CN111764083A (en) * | 2020-06-27 | 2020-10-13 | 连云港如年实业有限公司 | Mixed gas steaming setting machine |
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| Publication number | Publication date |
|---|---|
| CN102700278B (en) | 2015-01-21 |
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