CN102610293A - Aluminum alloy wire with high electrical conductivity and high strength and manufacturing method thereof - Google Patents
Aluminum alloy wire with high electrical conductivity and high strength and manufacturing method thereof Download PDFInfo
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- CN102610293A CN102610293A CN2012100553405A CN201210055340A CN102610293A CN 102610293 A CN102610293 A CN 102610293A CN 2012100553405 A CN2012100553405 A CN 2012100553405A CN 201210055340 A CN201210055340 A CN 201210055340A CN 102610293 A CN102610293 A CN 102610293A
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/026—Alloys based on aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
- H01B1/023—Alloys based on aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C2202/00—Physical properties
Abstract
The invention relates to an aluminum alloy wire of high conductivity and high strength and a method for manufacturing the same. The aluminum alloy wire contains aluminum (Al) as a main element thereof, and alloy elements consisting of 0.3 wt% to 0.6 wt% of iron (Fe), 0.3 wt% to 0.5 wt% of copper (Cu), 0.03 wt% to 0.06 % of magnesium (Mg) and 0.01 wt% to 0.10wt% of boron (B).
Description
Cross reference to related application
The korean patent application that the application requires to submit on January 20th, 2011 10-2011-0005869 number is introduced this paper as a reference with whole disclosures of this application as priority at this for various purposes.
Technical field
The present invention relates to a kind of aluminium alloy wire, relate more specifically to a kind of aluminium alloy wire with the required high strength of electric conductor and high conductivity, with and manufacturing approach.
Background technology
Usually, aluminium alloy wire has excellent conductance, and in light weight, therefore is widely used as overhead or underground transmission line, or is used as the electric conductor of building cable.
The conductance of the fine aluminium of alloying (Al) is not about 62%.Yet because aluminium is softer, in order to be used as electric wire, it need form alloy to improve intensity, although this can reduce conductance with a spot of alloying element.
Being defined as of the technological trend of aluminium alloy wire: in the sixties in 20th century is 60TAL (heat resistant aluminum alloy wire), has the conductance of 60%IACS and 150 ℃ continuous operation temperature; In the eighties in 20th century is XTAL (extraordinary heat resistant aluminum alloy wire), has the conductance of 58%IACS and 230 ℃ continuous operation temperature; In 1985 was STAL or ZTAL (super heat resistant aluminum alloy wire), had the conductance of 60%IACS and 210 ℃ continuous operation temperature; In 1993 was XTAL, had the conductance of 58%IACS and 230 ℃ continuous operation temperature.
When the conductance of aluminium alloy wire is high, be difficult to guarantee elevated temperature strength, and when elevated temperature strength was high, conductance was lower again.Because elevated temperature strength under the continuous operation temperature and the above-mentioned relation between the conductance need to optimize work hardening and heat treated condition to improve this two kinds of key elements.
In this case, the Al-Zr alloy wire has been carried out positive research.Known Al-Zr alloy wire comprises: as the magnesium (Mg) of the 0.07 weight %~0.2 weight % of effective alloying element and the zirconium (Zr) of 0.02 weight %~0.05 weight %; As iron (Fe), 0.2 weight % or the zinc still less (Zn) of 0.15 weight % of other alloying elements or silicon still less (Si), 1.0 weight %, 0.05 weight % or boron still less (B) and 0.05 weight % or gallium still less (Ga); And as 0.01 weight % or titanium still less (Ti), 0.01 weight % or vanadium still less (V), 0.01 weight % or manganese still less (Mn) and the 0.01 weight % or the chromium still less (Cr) of impurity.In addition, can also comprise copper (Cu), the content of Cu no more than [0.05+2 (0.2-m)] weight %.Here, " m " is meant the content of Mg.
Aluminium alloy wire with above-mentioned composition is via the following step manufacturing: casting, 1 hour~24 hours heat treatment is carried out in drawing under 225 ℃~275 ℃.
Impurity can reduce conductance.For improving conductance, the Al-Zr alloy wire need be separated out the tiny ZrAl of maximum
3And for improving the continuous operation temperature, the Al-Zr alloy wire should be eliminated prototype structure displacement or the crystallization again of contingent Al under hot conditions.
Yet, all even tiny ZrAl
3Separate out and relate to high-temperature heat treatment required a large amount of processing and time, this has brought difficulty for producing in enormous quantities.
Simultaneously; Japan's communique has proposed a kind of method of making aluminium alloy wire for 05-70905 number; This aluminium alloy wire comprises the Zr of 0.15 weight %~0.4 weight %, the Fe of 0.1 weight %~0.5 weight %, the Si of 0.05 weight %~0.2 weight % and the Be of 0.005 weight %~0.05 weight %, and wherein the total content of Si and Be is 0.035 weight %~0.11 weight %.
Yet, since be used to improve the Be of elevated temperature strength be a kind of for environment harmful and controlled material, ' 905 are faced with environmental problem.And, use Be can increase manufacturing cost.In addition, ' 905 complicate fabrication process must be through twice cold working and heat treatment after casting and hot working.
Summary of the invention
The present invention design is used for addressing the above problem, therefore the purpose of this invention is to provide a kind of aluminium alloy wire with and manufacturing approach, this aluminium alloy wire comprises the element that can during heating treatment easily separate out, to guarantee high conductivity and high strength.
In order to realize the object of the invention; According to one aspect of the present invention; A kind of aluminium alloy wire is provided; It comprises the Al as essential element, and as the Fe of the 0.3 weight %~0.6 weight % of alloying element, the Cu of 0.3 weight %~0.5 weight %, the B of the Mg of 0.03 weight %~0.06 weight % and 0.01 weight %~0.10 weight %.
Aluminium alloy wire of the present invention has 61.6%IACS or higher conductance, and 125MPa or higher tensile strength.
Preferably, the content of Fe can be 0.50 weight %~0.60 weight %, and the content of Cu can be 0.3 weight %~0.4 weight %.
Aluminium alloy wire of the present invention can further comprise 0.01 weight % or Ti still less, 0.01 weight % or V still less, 0.01 weight % or Cr still less and 0.01 weight % or Ni still less as impurity, and the total content of impurity can be preferably 0.1 weight % or still less.
According to another aspect of the present invention; A kind of method of making aluminium alloy wire is provided; Comprise that (a) uses alloy melt Birmasil wire rod; This melt comprises the Al as essential element; And as Fe, the Cu of 0.3 weight %~0.5 weight %, the Mg of 0.03 weight %~0.06 weight % and the B of 0.01 weight %~0.10 weight % of the 0.3 weight %~0.6 weight % of alloying element, (b) aluminium alloy wires to casting carries out drawing, and (c) under 250 ℃~400 ℃, the aluminium alloy wires after the drawing is carried out 2 hours~24 hours heat treatment.
Preferably, the temperature of alloy melt can be 750 ℃~900 ℃ in the step (a).
In step (a), can add 0.01 weight % or Ti still less, 0.01 weight % or V still less, 0.01 weight % or Cr still less and 0.01 weight % or Ni still less as impurity.
Preferably, the aluminium alloy wires in the step (a) can have the diameter of 8.0mm~15mm.
Beneficial effect
Aluminium alloy wire of the present invention does not contain the material of contaminated environment, and this is different from traditional Be aluminium alloy wire that contains, and therefore has environment and superiority economically.Simultaneously, aluminium alloy wire of the present invention has easier technology and the productivity ratio of Geng Gao with respect to traditional Zr aluminium alloy wire that contains, and therefore helps producing in enormous quantities.
Description of drawings
Description of drawings preferred implementation of the present disclosure, and combine the disclosed content of preceding text, be used to provide further understanding to technological purport of the present disclosure.Yet, should the disclosure be read as and be limited to these accompanying drawings.
Fig. 1 is the flow chart of method that illustrates the manufacturing aluminium alloy wire of the preferred embodiment for the present invention.
Embodiment
Below, will be described in detail preferred implementation of the present invention with reference to accompanying drawing.Before describing; At first to understand the term that uses in specification and the accompanying claims and be not to be read as the meaning that is limited on common and the dictionary; And should be based on allowing the invention people suitably to define the principle of term for carrying out best illustration, foundation is understood corresponding to the meaning and the notion of technical elements of the present invention.Therefore, the description that this paper proposes only is the preferred embodiment that is used for illustration purpose, and is not intended to restriction scope of the present invention, so will be appreciated that under the situation that does not depart from purport of the present invention and scope, can make other equivalent form of values or modification to it.
Aluminium alloy wire of the present invention can comprise Fe, Cu, Mg and the B as the Al of essential element and the effective alloying element of conduct.
Fe can improve the intensity of aluminium alloy wire under the situation that does not reduce conductance, this is because separated out most of Fe during the heat treatment when making aluminium alloy wire.Particularly, during the heat treatment when making aluminium alloy wire Fe separate out the growth that has suppressed crystal grain, therefore prevented the reduction of alloy strength.When the content of Fe was the 0.3 weight %~0.6 weight % of aluminium alloy total weight, this effect can highly significant.Thus, when the content of Fe surpassed 0.6 weight %, conductance obviously descended, and when Fe content during less than 0.3 weight %, it is not enough that this intensity improves effect.
During the heat treatment when making aluminium alloy wire, Cu can produce precipitate, for example Al-CuAl
2Thereby, improved the intensity of aluminium alloy wire.Particularly, the same with Fe, during the heat treatment when making aluminium alloy wire, Cu separates out the growth that also stops crystal grain, has therefore prevented the reduction of alloy strength.When the content of Cu was the 0.3 weight %~0.5 weight % of aluminium alloy total weight, this effect can highly significant.Thus, when the content of Cu surpassed 0.5 weight %, conductance obviously descended, and when the content of Cu during less than 0.3 weight %, was difficult to expect that this intensity improves effect.And 0.3 weight %~Cu of 0.5 weight % can increase the corrosion potential of aluminium alloy wire, thereby improves corrosion resistance.
The content of Fe is high more, and the degree that Cu causes conductance to descend rapidly is also high more.Therefore, when the content of Fe be 0.5 weight % or when higher, the content of Cu preferably is limited to 0.3 weight %~0.4 weight %.
Also can form compound even Mg content is less, therefore can under the situation that does not reduce conductance, improve the intensity of aluminium alloy wire, can also improve pliability simultaneously with Si.When using aluminium alloy wire, Mg can reduce the contact resistance between aluminium alloy wire and the binding post, thereby reduces electrical loss.When the content of Mg is 0.03 weight % of aluminium alloy total weight or more for a long time, these effects can highly significant.Yet excessive Mg can reduce conductance.Therefore, Mg content is limited to 0.06 weight % or lower.
During the heat treatment when making aluminium alloy wire, B can suppress grain coarsening, and can promote particularly separating out of following impurity of element, thereby improves intensity and prevent the decline of conductance.When the content of B was the 0.01 weight %~0.10 weight % of aluminium alloy total weight, these effects can highly significant.Thus, when the content of B surpasses 0.10 weight %, can produce intermetallic compound, cause the decline of conductance, when the content of B during, not enough so that reduce the element of conductance and separate out less than 0.01 weight %.
Aluminium alloy wire with above-mentioned composition has 61.6%IACS or higher conductance, and 125MPa or higher tensile strength.
And; Aluminium alloy wire of the present invention can further comprise 0.01 weight % or Ti still less, 0.01 weight % or V still less, 0.01 weight % or Cr still less and 0.01 weight % or Ni still less as impurity, and the total content of impurity can be preferably 0.1 weight % or still less.When content of impurities was not in this scope, impurity can cause conductance to descend rapidly.
Fig. 1 is the flow chart of method that illustrates the manufacturing aluminium alloy wire of the preferred embodiment for the present invention.Referring to Fig. 1, the method for the manufacturing aluminium alloy wire of the preferred embodiment for the present invention can comprise successively Pu Luopeizi technology (continuous casting and rolling) (S10), drawing (S20) and heat treatment (S30).
In continuous casting and rolling (S10), the raw material fusing that can under 750 ℃~900 ℃, make aluminium alloy wire to be making alloy melt, and can this alloy melt be cast aluminium alloy wires.In the case; The raw material of aluminium alloy wire comprises: as the Al of essential element; As Fe, the Cu of 0.3 weight %~0.5 weight %, the Mg of 0.03 weight %~0.06 weight % and the B of 0.01 weight %~0.10 weight % of the 0.3 weight %~0.6 weight % of alloying element, and as 0.01 weight % or Ti still less, 0.01 weight % or V still less, 0.01 weight % or Cr still less and the 0.01 weight % or the Ni still less of impurity.
The temperature range of alloy melt is to obtain to have a necessary condition of tiny microstructural casting.When the alloy melt temperature surpassed 900 ℃, the microstructure generation alligatoring of casting caused impact toughness to reduce, and when the alloy melt temperature is lower than 750 ℃, because melt is mobile relatively poor, is difficult to melt is injected casting mould densely.
Continuous casting and rolling can be substituted by continuous casting.
Preferably, the diameter of aluminium alloy wires is 8.0mm~15mm, and being applicable to building cable, yet the present invention is not limited to this.
In drawing (S20), the aluminium alloy wires of casting can reduce cross section through processing, has standard-sized aluminium alloy wire thereby process.
In heat treatment (S30), can be under 250 ℃~400 ℃ the aluminium alloy wires through drawing (S20) be carried out 2 hours~24 hours heat treatment.In 250 ℃~400 ℃ temperature range, the amount of separating out of alloying element can be optimized, so that conductance and intensity maximization.When heat treatment temperature was lower than 250 ℃, thermal effectiveness was not enough; When heat treatment temperature surpasses 400 ℃, the alloy structure deliquescing, and intensity reduces rapidly.In addition, when heat treatment time was less than 2 hours, thermal effectiveness was not enough, and when heat treatment time surpassed 24 hours, intensity reduced.
In order to confirm the character of the above-mentioned aluminium alloy wire of processing, processed the aluminium alloy wire of Fe, Cu, Mg and B with different content.For this reason, through 750 ℃~900 ℃ the alloy melt that comprises above-mentioned alloying element being carried out continuous casting and rolling, carrying out drawing with coil winder subsequently and under 250 ℃~400 ℃, heat-treat, prepared aluminium alloy wires.
Elementary analysis to the aluminium alloy wire of embodiment and comparative example is listed in the following table 1.
Table 1
Following table 2 shows the character of the aluminium alloy wire that records according to ASTM B557 and ASTM B193 standard.Particularly, according to ASTM B557 standard, when with wire stretcher the sample two ends being fixed, the power that applies is come this sample of speed stretching with 1mm/s, measures this power, thereby carries out the tensile strength test, uses deflection method (offset method) to calculate tensile strength then.In addition,, carry out conductivity test, calculate conductance then through using kelvin double bridge to measure sample resistance according to ASTM B193 standard.At this,, use kelvin double bridge or potentiometer measurement to be lower than the resistance of 1 Ω according to what detailed in the ASTM B800 standard.
Table 2
Finding through table 1 and table 2, compare with comparative example, is 61.6%IACS or higher according to the aluminium alloy wire conductance of embodiment of the invention manufacturing, and tensile strength is 125MPa or higher.
Although preceding text have been described the present invention; But will be appreciated that; Although detailed description and specific embodiment have been represented preferred implementation of the present invention; But only the mode with explanation is presented, and this is because according to said detailed description, and various variations in purport of the present invention and the scope and distortion will be conspicuous to those skilled in the art.
Industrial applicibility
According to the present invention, can realize having high conductivity and high-intensity aluminium alloy wire.
Aluminium alloy wire of the present invention has very useful purposes in the high-intensity field of needs, for example the cable of Overhead Transmission Lines or building.
Claims (8)
1. aluminium alloy wire, said aluminium alloy wire comprises:
Aluminium (Al) as essential element; With
Iron (Fe), the copper (Cu) of 0.3 weight %~0.5 weight %, the magnesium (Mg) of 0.03 weight %~0.06 weight % and the boron (B) of 0.01 weight %~0.10 weight % as the 0.3 weight %~0.6 weight % of alloying element.
2. aluminium alloy wire according to claim 1, wherein, the conductance of said aluminium alloy wire is 61.6%IACS or higher, tensile strength is 125MPa or higher.
3. aluminium alloy wire according to claim 1, wherein, the content of Fe is 0.50 weight %~0.60 weight %, the content of Cu is 0.3 weight %~0.4 weight %.
4. aluminium alloy wire according to claim 1; Wherein, Said aluminium alloy wire comprises as 0.01 weight % of impurity or titanium still less (Ti), 0.01 weight % or vanadium still less (V), 0.01 weight % or chromium still less (Cr) and 0.01 weight % or nickel still less (Ni), and content of impurities is 0.1 weight % or still less.
5. method of making aluminium alloy wire, this method comprises:
(a) use alloy melt Birmasil wire rod; Said alloy melt comprises the Al as essential element, and as Fe, the Cu of 0.3 weight %~0.5 weight %, the Mg of 0.03 weight %~0.06 weight % and the B of 0.01 weight %~0.10 weight % of the 0.3 weight %~0.6 weight % of alloying element;
(b) aluminium alloy wires to casting carries out drawing; With
(c) under 250 ℃~400 ℃, the aluminium alloy wires after the drawing carried out 2 hours~24 hours heat treatment.
6. the method for manufacturing aluminium alloy wire according to claim 5, wherein, the temperature of the said alloy melt in the step (a) is 750 ℃~900 ℃.
7. the method for manufacturing aluminium alloy wire according to claim 5, wherein, step (a) comprises adds 0.01 weight % or Ti still less, 0.01 weight % or V still less, 0.01 weight % or Cr still less and 0.01 weight % or Ni still less as impurity.
8. the method for manufacturing aluminium alloy wire according to claim 5, wherein, the diameter of aluminium alloy wires is 8.0mm~15mm in the step (a).
Applications Claiming Priority (2)
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KR1020110005869A KR20120084479A (en) | 2011-01-20 | 2011-01-20 | Aluminum alloy wire with high electrical conductivity and high strength and manufacturing method thereof |
KR10-2011-0005869 | 2011-01-20 |
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Cited By (8)
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CN103276257A (en) * | 2013-06-20 | 2013-09-04 | 深圳深缆科技有限公司 | Aluminum alloy conductor rod for electrician |
CN103667810A (en) * | 2013-12-27 | 2014-03-26 | 安徽欣意电缆有限公司 | Al-Fe-Cu-Mg aluminum alloy, preparation method thereof and aluminum alloy cable |
CN103757484A (en) * | 2013-12-19 | 2014-04-30 | 铜陵金力铜材有限公司 | High tensile strength aluminum alloy wire rod and preparation method thereof |
CN103886930A (en) * | 2014-03-04 | 2014-06-25 | 安徽海纳电缆集团有限公司 | Formula of aluminium alloy for cable conductor |
CN104805483A (en) * | 2015-05-15 | 2015-07-29 | 国家电网公司 | Preparation method for copper bus bar with high strength and high electrical conductivity |
CN105632584A (en) * | 2014-12-30 | 2016-06-01 | 吴俊� | Copper-coated aluminum-alloy wire and fabrication method thereof |
CN106663490A (en) * | 2014-07-03 | 2017-05-10 | Ls电线有限公司 | Aluminum alloy conductor wire and method for manufacturing same |
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CN103276257A (en) * | 2013-06-20 | 2013-09-04 | 深圳深缆科技有限公司 | Aluminum alloy conductor rod for electrician |
CN103757484A (en) * | 2013-12-19 | 2014-04-30 | 铜陵金力铜材有限公司 | High tensile strength aluminum alloy wire rod and preparation method thereof |
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CN103667810A (en) * | 2013-12-27 | 2014-03-26 | 安徽欣意电缆有限公司 | Al-Fe-Cu-Mg aluminum alloy, preparation method thereof and aluminum alloy cable |
CN103886930A (en) * | 2014-03-04 | 2014-06-25 | 安徽海纳电缆集团有限公司 | Formula of aluminium alloy for cable conductor |
CN106663490A (en) * | 2014-07-03 | 2017-05-10 | Ls电线有限公司 | Aluminum alloy conductor wire and method for manufacturing same |
CN106663490B (en) * | 2014-07-03 | 2018-12-14 | Ls电线有限公司 | Aluminium alloy conductor core and its manufacturing method |
CN105632584A (en) * | 2014-12-30 | 2016-06-01 | 吴俊� | Copper-coated aluminum-alloy wire and fabrication method thereof |
CN105632584B (en) * | 2014-12-30 | 2018-03-20 | 天津普洛仙科技有限公司 | A kind of copper-clad aluminum alloy wire and preparation method thereof |
CN104805483A (en) * | 2015-05-15 | 2015-07-29 | 国家电网公司 | Preparation method for copper bus bar with high strength and high electrical conductivity |
CN108292538A (en) * | 2015-10-14 | 2018-07-17 | 通用线缆技术公司 | Cable and wire rod with the conducting element formed by improved aluminum-zirconium alloy |
US10450637B2 (en) | 2015-10-14 | 2019-10-22 | General Cable Technologies Corporation | Cables and wires having conductive elements formed from improved aluminum-zirconium alloys |
US10633725B2 (en) | 2015-10-14 | 2020-04-28 | NaneAL LLC | Aluminum-iron-zirconium alloys |
CN108292538B (en) * | 2015-10-14 | 2020-10-23 | 通用线缆技术公司 | Cable and wire with conductive element formed from improved aluminum-zirconium alloy |
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Application publication date: 20120725 |