CN102505301B - Knitted fabric with unidirectional moisture conducting function and processing technology thereof - Google Patents
Knitted fabric with unidirectional moisture conducting function and processing technology thereof Download PDFInfo
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Abstract
The invention provides a new knitted fabric with a unidirectional moisture conducting function, solving the following problems: the existing knitted fabrics with a unidirectional moisture conducting function are mostly modified processed products, the unidirectional moisture conducting function has poor durability, the processing technology of the fabrics is complex and the processing efficiency is low. The new knitted fabric has a layer structure and is characterized in that the knitted fabric has a double-layer fabric structure; the double-layer fabric structure comprises inner hydrophobic fibers and outer hydrophilic fibers; and the inner hydrophobic fibers are polypropylene fibers. The invention also provides a processing technology of the knitted fabric with a unidirectional moisture conducting function. The processing technology comprises the steps of gray fabric weaving, gray fabric pre-processing, dyeing, reduction clearing and setting.
Description
Technical field
The present invention relates to functional knit fabric technical field, be specially a kind of knit fabric and processing technology thereof with unidirectional moisture conducting function.
Background technology
Along with people are more and more higher to the requirement of clothing snugness of fit, common hydroscopic fast-drying function has become the basic function that fabric adds man-hour.When people are motion sweat is a large amount of when discharging, common fabric absorbs sweat, and fabric positive and negative is completely moistening, be bonded on human body skin extremely uncomfortable, and along with the evaporation of sweat can take away on the person a lot of heats, make people's flu of easily catching a cold.Therefore, there is the knit fabric of unidirectional moisture conducting function because it can also guarantee the inner textile layer dry and comfortable people's of being subject to favor fast by quick moisture conducting simultaneously, the existing knit fabric with unidirectional moisture conducting function in the market, if publication number is the disclosed unidirectional moisture transfer knitted fabric of CN10212161A and processing technology thereof, its water repellent layer is to be formed by the braiding of synthetic fiber waterproof yarn, and this synthetic fiber waterproof yarn is common synthetic fiber to be placed in the water that fluoridize is waterproofing agent soak, with multiple roll roller drying, make; Publication number is that the Chinese patent of CN101962885A discloses a kind of method of preparing the goods with unidirectional moisture conducting function, it first carries out hydrophiling preliminary treatment to fabric, then using the working solution that contains water repellent finishing agent to spray processing to the one side of the fabric after processing, is the drop that 0.1～2mm and spacing are each other 0.1～2mm so that form diameter on this face of fabric; The existing knit fabric with unidirectional moisture conducting function, its shortcoming is that the realization of its unidirectional moisture conducting function depends on more inner textile layer fiber is refused to water modification, and not strong for refusing the chemical stability of water repellent of water modification own, therefore fabric is long-term use after the poor durability of its unidirectional moisture conducting function; And because needs are refused water modification to inner textile layer fiber, make complex process, the working (machining) efficiency of fabric processing low.
Summary of the invention
For the problems referred to above, the invention provides a kind of new knit fabric with unidirectional moisture conducting function, it can solve existing unidirectional moisture conducting function knit fabric and mostly be the problem of the poor durability of processing treatment product, unidirectional moisture conducting function after modification and the problem that fabric processing technology is complicated, working (machining) efficiency is low; For this reason, the present invention also provides a kind of processing technology with the knit fabric of unidirectional moisture conducting function.
A knit fabric with unidirectional moisture conducting function, it is layer structure, it is characterized in that: it is two-layer fabric structure, and described two-layer fabric structure comprises that internal layer refuses water cellulose and outer hydrophilic fibers, and it is polypropylene fiber that described internal layer is refused water cellulose.
It is further characterized in that: described polypropylene fiber adopts look to spin polypropylene filament yarn or true qualities polypropylene filament yarn; Described outer hydrophilic fibers adopt natural hydrophilic fibers or after arrange hydrophilic fibers.
A processing technology for the knit fabric of unidirectional moisture conducting function, is characterized in that: it comprises following processing step: the pre-treatment → dyeing → reduction cleaning → sizing of weave → grey cloth of grey cloth.
It is further characterized in that: described in when described grey cloth is weaved, polypropylene fiber frame is on lower comprehensive or half opposite; Described grey cloth pre-treatment, imports grey cloth in L-type High Temperature High Pressure overflow dyeing machine, and normal temperature adds 2G/L～3G/L soda ash and the 2G/L～3G/L yarn agent of deoiling, and 1 ℃/min～2.5 ℃/min is warming up to 110 ℃ of insulation 20min, draining, overflow washing; Described dyeing, water inlet, be warming up to 50 ℃ and add 0.2 G/L～0.5 G/L glacial acetic acid, add High Temperature High Pressure levelling agent Suparex K powder:0.5 G/L～1G/L, emulsifying agent: 0.5 G/L～1G/L, hydroscopic fast-drying auxiliary agent: 1G/L～3G/L, after operation 10min, add high temperature modification DISPERSE DYES, then the heating rate with 0.5 ℃/min～1.5 ℃/min is warming up to 135 ℃, insulation 50min; Described reduction is cleaned, and is cooled to 85 ℃, then with 2 ℃/min, is cooled to 50 ℃/min from 85 ℃ with 1 ℃/min～2 ℃/min, then adds 2 G/L-3G/L NaOH and 2 G/L～3G/L Na
2s
2o
3, be incubated 20min after being then warming up to 80 ℃ with 2 ℃/min heating rate, with 2 ℃/min, be cooled to 50 ℃/min, washing discharge opeing, intake in dyeing machine and adds 0.3G/L glacial acetic acid to move 10min, washes out cylinder; The steam of 6Kg pressure is first sprayed in described sizing before entering cabinet sizing on fabric surface, then enter setting machine, and wherein setting temperature is that 90 ℃～120 ℃, machine speed are 16-30m/min, air quantity 1800, overfeeding: 110 100 105.
It is further characterised in that: described hydroscopic fast-drying auxiliary agent adopts the graceful hydroscopic fast-drying auxiliary agent of Hensel HSD; Described high temperature modification DISPERSE DYES adopts the high temperature modification DISPERSE DYES of the Foron RD-E model of clariant company production; Described setting machine adopts Taiwan power root 10 joint cabinet setting machines.
A kind of knit fabric with unidirectional moisture conducting function of the present invention, its beneficial effect is really: the internal layer employing that fabric is pressed close to skin has excellent hydrophobicity and drip-dry polypropylene fiber, after perspiring because polypropylene fiber itself has hydrophobicity and quick-drying, sweat or sweat gas can not inner layer be refused water polypropylene fibre layer and are absorbed and by the space of knitted fabric, absorbed to outer hydrophilic fibers evaporation fast by the wicking capillarity of outer hydrophilic fibers, and polypropylene fiber can play effective buffer action to the outer moisture absorbing of fabric, further guaranteed the dry and comfortable property of fabric internal layer and skin, thereby compare with the existing knit fabric with unidirectional moisture conducting function, its internal layer of knit fabric of the present invention has adopted hydrophobicity and the fabulous polypropylene fiber of quick-drying, and its hydrophobicity and quick-drying are not vulnerable to the impact of extraneous factor, good stability, therefore the unidirectional moisture conducting function good endurance of fabric, meanwhile, internal layer waterproofing function is the characteristic of polypropylene fiber itself, and that need in the rear arrangement process of fabric, not carry out internal layer fabric refuses water modification, thus simplified processing technology, and function is permanent, has improved working (machining) efficiency.The present invention has in the processing method of knit fabric of unidirectional moisture conducting function, adds soda ash and the yarn agent of deoiling in the process of grey cloth pre-treatment, is in order effectively to remove the oil stain that is attached to fabric face; When dyeing, the graceful hydroscopic fast-drying auxiliary agent of the Hensel HSD adding, to guarantee that outer fabric layer hydrophilic fibers has good hydrophilicity; Reduction cleaning can be washed the loose colour on fabric off, the NaOH adding when reduction cleaning and Na
2s
2o
3, can effectively wash away and be infected with hydrophilic additive on polypropylene fiber (being the graceful hydroscopic fast-drying auxiliary agent of Hensel HSD), thus guarantee inner textile layer polypropylene fiber there is good hydrophobicity; Because the fusing point of polypropylene fiber is 120 degree, so the setting temperature of fabric can not surpass 120 degree, otherwise polypropylene fibre face can melt hardening, affects final fabric feel; And because polypropylene fiber has wet-heat resisting the characteristic of dry heat resistance not, thereby when fabric before entering setting machine first to the steam of fabric face spray 6Kg, thereby the effect that can reach stable prod specification, improve the whole fastness of fabric.
Accompanying drawing explanation
Fig. 1 is a kind of knit fabric section structure schematic diagram with unidirectional moisture conducting function of the present invention.
The specific embodiment
See Fig. 1, the present invention is a kind of have unidirectional moisture conducting function knit fabric its be two-layer fabric structure, its two-layer fabric structure comprises that internal layer refuses water cellulose 1 and outer hydrophilic fibers 2, internal layer is refused water cellulose 1 for polypropylene fiber.Polypropylene fiber adopts look to spin polypropylene filament yarn or true qualities polypropylene filament yarn; Outer hydrophilic fibers 2 adopt natural hydrophilic fibers or after arrange hydrophilic fibers.
Embodiment mono-:
A kind of processing method with the knit fabric of unidirectional moisture conducting function of the present invention: it comprises following processing step:
First carry out weaving of grey cloth, when grey cloth is weaved polypropylene fiber frame lower comprehensively or half opposite, to guarantee that polypropylene fiber is all the time at the internal layer of fabric;
Then carry out the pre-treatment of grey cloth, grey cloth is imported in L-type High Temperature High Pressure overflow dyeing machine, normal temperature adds 2G/L soda ash and the 2G/L yarn agent of deoiling, and 2.5 ℃/min is warming up to 110 ℃ of insulation 20min, draining, overflow washing;
Dye again, water inlet, be warming up to 50 ℃ and add 0.5 G/L glacial acetic acid, add High Temperature High Pressure levelling agent Suparex K powder:1G/L, emulsifying agent: 0.5 G/L, the graceful hydroscopic fast-drying auxiliary agent of Hensel HSD:2G/L, the high temperature modification DISPERSE DYES that adds the Foron RD-E model of clariant company production after operation 10min, then the heating rate with 0.5 ℃/min is warming up to 135 ℃, insulation 50min;
Then carry out reduction cleaning, first with 1.5/min, be cooled to 85 ℃, then with 2 ℃/min, be cooled to 50 ℃/min from 85 ℃, then add 2G/L NaOH and 3G/L Na
2s
2o
3, be incubated 20min after being then warming up to 80 ℃ with 2 ℃/min heating rate, with 2 ℃/min, be cooled to 50 ℃/min, washing discharge opeing, intake in dyeing machine and adds 0.3G/L glacial acetic acid to move 10min, washes out cylinder;
Finally sizing first at the steam of fabric surface spray 6Kg pressure, then adopts Taiwan power root 10 to save cabinet setting machines before entering cabinet sizing, and setting temperature is that 120 ℃, machine speed are 16m/min, air quantity 1800, overfeeding: 110 100 105.
Embodiment bis-:
A kind of processing method with the knit fabric of unidirectional moisture conducting function of the present invention: it comprises following processing step:
First carry out weaving of grey cloth, when grey cloth is weaved polypropylene fiber frame lower comprehensively or half opposite, to guarantee that polypropylene fiber is all the time at the internal layer of fabric;
Then carry out the pre-treatment of grey cloth, grey cloth is imported in L-type High Temperature High Pressure overflow dyeing machine, normal temperature adds 3G/L soda ash and the 3G/L yarn agent of deoiling, and 1.75 ℃/min is warming up to 110 ℃ of insulation 20min, draining, overflow washing;
Dye again, water inlet, be warming up to 50 ℃ and add 0.2 G/L glacial acetic acid, add High Temperature High Pressure levelling agent Suparex K powder:0.5 G/L, emulsifying agent: 0.75G/L, the graceful hydroscopic fast-drying auxiliary agent of Hensel HSD:1G/L, the high temperature modification DISPERSE DYES that adds the Foron RD-E model of clariant company production after operation 10min, then the heating rate with 1.5 ℃/min is warming up to 135 ℃, insulation 50min;
Then carry out reduction cleaning, first with 1 ℃/min, be cooled to 85 ℃, then with 2 ℃/min, be cooled to 50 ℃/min from 85 ℃, then add 2.5G/L NaOH and 2G/L Na
2s
2o
3, be incubated 20min after being then warming up to 80 ℃ with 2 ℃/min heating rate, with 2 ℃/min, be cooled to 50 ℃/min, washing discharge opeing, intake in dyeing machine and adds 0.3G/L glacial acetic acid to move 10min, washes out cylinder;
Finally sizing first at the steam of fabric surface spray 6Kg pressure, then adopts Taiwan power root 10 to save cabinet setting machines before entering cabinet sizing, and setting temperature is that 90 ℃, machine speed are 23m/min, air quantity 1800, overfeeding: 110 100 105.
Embodiment tri-:
A kind of processing method with the knit fabric of unidirectional moisture conducting function of the present invention: it comprises following processing step:
First carry out weaving of grey cloth, when grey cloth is weaved polypropylene fiber frame lower comprehensively or half opposite, to guarantee that polypropylene fiber is all the time at the internal layer of fabric;
Then carry out the pre-treatment of grey cloth, grey cloth is imported in L-type High Temperature High Pressure overflow dyeing machine, normal temperature adds 2.5/L soda ash and the 2.5G/L yarn agent of deoiling, and 1 ℃/min is warming up to 110 ℃ of insulation 20min, draining, overflow washing;
Dye again, water inlet, be warming up to 50 ℃ and add 0.35 G/L glacial acetic acid, add High Temperature High Pressure levelling agent Suparex K powder:0.75G/L, emulsifying agent: 1G/L, the graceful hydroscopic fast-drying auxiliary agent of Hensel HSD:3G/L, the high temperature modification DISPERSE DYES that adds the Foron RD-E model of clariant company production after operation 10min, then the heating rate with 1 ℃/min is warming up to 135 ℃, insulation 50min;
Then carry out reduction cleaning, first with 2 ℃/min, be cooled to 85 ℃, then with 2 ℃/min, be cooled to 50 ℃/min from 85 ℃, then add 3G/L NaOH and 2.5G/L Na
2s
2o
3, be incubated 20min after being then warming up to 80 ℃ with 2 ℃/min heating rate, with 2 ℃/min, be cooled to 50 ℃/min, washing discharge opeing, intake in dyeing machine and adds 0.3G/L glacial acetic acid to move 10min, washes out cylinder;
Finally sizing first at the steam of fabric surface spray 6Kg pressure, then adopts Taiwan power root 10 to save cabinet setting machines before entering cabinet sizing, and setting temperature is that 105 ℃, machine speed are 30m/min, air quantity 1800, overfeeding: 110 100 105.
Claims (2)
1. a processing technology with the knit fabric of unidirectional moisture conducting function, the described knit fabric with unidirectional moisture conducting function is two-layer fabric structure, described two-layer fabric structure comprises that internal layer refuses water cellulose and outer hydrophilic fibers, and it is polypropylene fiber that described internal layer is refused water cellulose; Described polypropylene fiber adopts look to spin polypropylene filament yarn or true qualities polypropylene filament yarn; Described outer hydrophilic fibers adopt natural hydrophilic fibers or after arrange hydrophilic fibers, it is characterized in that: it comprises following processing step: the pre-treatment → dyeing → reduction cleaning → sizing of weave → grey cloth of grey cloth; Described grey cloth pre-treatment, imports grey cloth in L-type High Temperature High Pressure overflow dyeing machine, and normal temperature adds 2G/L～3G/L soda ash and the 2G/L～3G/L yarn agent of deoiling, and 1 ℃/min～2.5 ℃/min is warming up to 110 ℃ of insulation 20min, draining, overflow washing; Described dyeing, water inlet, be warming up to 50 ℃ and add 0.2 G/L～0.5 G/L glacial acetic acid, add High Temperature High Pressure levelling agent Suparex K powder:0.5 G/L～1G/L, emulsifying agent: 0.5 G/L～1G/L, hydroscopic fast-drying auxiliary agent: 1G/L～3G/L, after operation 10min, add high temperature modification DISPERSE DYES, then the heating rate with 0.5 ℃/min～1.5 ℃/min is warming up to 135 ℃, insulation 50min; Described reduction is cleaned, and is cooled to 85 ℃, then with 2 ℃/min, is cooled to 50 ℃/min from 85 ℃ with 1 ℃/min～2 ℃/min, then adds 2 G/L～3G/L NaOH and 2 G/L～3G/L Na
2s
2o
3, be incubated 20min after being then warming up to 80 ℃ with 2 ℃/min heating rate, with 2 ℃/min, be cooled to 50 ℃/min, washing discharge opeing, intake in dyeing machine and adds 0.3G/L glacial acetic acid to move 10min, washes out cylinder; The steam of 6Kg pressure is first sprayed in described sizing before entering cabinet sizing on fabric surface, then enter setting machine, and wherein setting temperature is that 90 ℃～105 ℃, machine speed are 16 m/min～23m/min.
2. a kind of processing technology with the knit fabric of unidirectional moisture conducting function according to claim 2, is characterized in that: described hydroscopic fast-drying auxiliary agent adopts the graceful hydroscopic fast-drying auxiliary agent of Hensel HSD; Described high temperature modification DISPERSE DYES adopts the high temperature modification DISPERSE DYES of the Foron RD-E model of clariant company production; Described setting machine adopts Taiwan power root 10 joint cabinet setting machines.
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