CN102442052A - Printing production method only needing once folding at most - Google Patents
Printing production method only needing once folding at most Download PDFInfo
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- CN102442052A CN102442052A CN2011102737108A CN201110273710A CN102442052A CN 102442052 A CN102442052 A CN 102442052A CN 2011102737108 A CN2011102737108 A CN 2011102737108A CN 201110273710 A CN201110273710 A CN 201110273710A CN 102442052 A CN102442052 A CN 102442052A
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Abstract
The invention discloses a printing production method only needing once folding at most. The printing production method comprises the following steps of: dividing all single-version pages into two parts in sequence, grouping all the parts from the two ends of the pages to the middle position; then combining all the symmetrical groups of the two parts into a large group; typesetting and printing; cutting into a book size which is 4 times larger than that of a finished book, and gathering; cutting along the parallel axes of the wide edges of book pages from the middle; and then taking out and flatly putting a half of book page stack under a stack of book pages of the uppermost page instead of the first page and the last page in all the large groups of book pages on the other half of book page stack, brushing glue, folding and obtaining four books. In the printing production method, the printed paper is cut into pages with the book size being 4 times larger than the book-size area of the finished book, so that the process is simplified, the production efficiency in the binding process is also improved by 51%, the labor intensity of workers is reduced and the production cost is reduced.
Description
Technical field
The invention belongs to the print production field, particularly relate to the layout in a kind of print production process, the method for gathering leaves of a book and binding.
Background technology
The applicant had once submitted the patent application of a denomination of invention for " print production method " on April 19th, 2000 to State Intellectual Property Office of the People's Republic of China, and had obtained patent right, and its patent No. is ZL00105895.9.This production method is compared with known process, and with the example that is processed as of 32 formats, the standard-sized sheet press printing can change three foldings into by five foldings; Split press printing and can change the secondary folding into by four foldings; Four open press printing can change a folding into by three foldings; The octavo press printing can change not folding into by the secondary folding.The processing of 16 formats for another example, the standard-sized sheet press printing can change the secondary folding into by four foldings; Split press printing and can change a folding into by three foldings; Four open press printing can change not folding into by the secondary folding.This production method makes that production efficiency has improved 42% to 77% in the forwarding, makes the efficient of whole print production process improve 21% to 38.5%.Though this print production method increases substantially print production efficient and reduced the forme tricks, has reduced production cost, has improved product quality, still has shortcoming, need further to improve.
Can know from the step (9) of above-mentioned patent technology; The characteristics of above-mentioned process are " paper that finishes printing are folded into than the big four times format of finished product books format area "; Its shortcoming is: with standard-sized sheet sheet processing 32 formats is example; Need with breadth be the paper of 787mm * 1092mm through three foldings, be folded into the octavo breadth paper of 270mm * 393.5mm, just can gather leaves of a book then.Because of the paper area is big, no matter be that machine is folding or artificial folding, all also need spend more time and labour, thereby also be necessary further to improve, to reduce production costs, enhance productivity.
Summary of the invention
The technical problem that the present invention will solve provides a kind of labor savings and time, enhances productivity, and what reduce production costs at most only need folding print production method once.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
(1) according to waiting to print books and periodicals format size, discharges all single edition and the layout page number successively;
(2), calculate full single edition of on the area on an original paper A, B two sides row's sum according to the specification and the specification of waiting to print the books and periodicals format of the original paper of the model of printing machine and use;
(3) if the page number of the page number last page of operation (1) layout is not the integral multiple of " 4 ", then can add the white version of back of the body 1-3 page or leaf, make the page number of last page become 4 integral multiple;
(4) in proper order whole page numbers are divided into preceding E according to the single edition page number, two parts of back F, single edition number of E, two parts of F should equate;
(5) E that is divided into by operation (4), two parts of F; Press again separately page number order successively from the two ends of the page number to intermediate section group; Single edition quantity of every group should equal full single edition of row on the area on an original paper A, B two sides that operation (2) calculates sum 1/2nd; Wherein the single edition number in page number two ends should respectively account for 1/2nd, then each that is symmetrical in symmetric points in the middle of the whole page numbers in E, F two parts one is combined as a group greatly for a short time
(6) connect order according to waiting to print the books and periodicals page number, according to the paper that finishes printing being cut into than the big 4 times page of finished product books and periodicals format area and after gathering leaves of a book, the regular layout that the page number links to each other;
(7) with the several piece even number that is positioned at E, F two parts page number zone line that remains after the branch group in E, F two parts single edition according to the method identical with (6) with operation (5), on suitable area, be combined into several registerings;
(8) go up the machine printing;
(9) paper that finishes printing is cut into than the big four times page of finished product books and periodicals format area;
(10) the whole pages buttress that finish printing after will cutting are arranged in order according to the connection order of finished product page;
(11) will by operation (10) arrange cut after the page buttress page that removes each page buttress of a buttress page buttress that several copy printings that are combined into operation (7) obtain be divided into equal two parts successively, serve as that the translation of spool overturning after 180 ° is joined with second half and is in line successively by the order that the page number is connected with wherein half with the narrow limit of page;
(12) gather leaves of a book successively, be made into group's page;
(13) each group's page is stacked to suitable height according to the order of sequence, will guarantees during stacking that the page number that each group's page is positioned at same position is positioned on same the vertical line;
(14) buttress of the page behind stacking edge is cut from the centre with the axis that the narrow limit of page parallels;
(15) the page buttress that is cut open is stacked to suitable height respectively; And be a buttress page of publication head and the tail page or leaf with the page number of uppermost one page of the half the page buttress that is cut open in each group's page; With the page broadside is 180 ° of axle upsets; The axis that every group page edge and narrow limit are paralleled carries out once folding, and every group of page promptly obtains two " staple " publications;
(16) according to above-mentioned actual conditions, the book operation is stapled together, is cut in adjustment, can obtain the finished product publication after the processing.
Print production method of the present invention; Wherein operation (11) replaces with: will by operation (10) arrange cut after the page buttress page that removes each page buttress of a buttress page buttress that several copy printings that are combined into operation (7) obtain be divided into equal two parts successively, serve as that the translation of spool overturning after 180 ° is joined with second half and is in line successively by the order that the page number is connected with wherein half with the page broadside;
Operation (13) is: with operation (12) per two group's pages of obtaining synthetic one big group page of gathering leaves of a book: wherein group's page serves as to lump together by the page number order of connection after 180 ° of the axle upsets with the narrow limit of page; Each big group of page is stacked to suitable height according to the order of sequence, will guarantees during stacking that the page number that each big group of page is positioned at same position is positioned on same the vertical line;
Operation (14) is: the buttress of the page behind stacking edge is cut from the centre with the axis that the page broadside parallels;
Operation (15) is: the page that is cut open buttress is stacked to suitable height respectively, and with half following or top page of a buttress page of the non-books head and the tail of the page number page or leaf of uppermost one page of the half the page buttress that is cut open in each big group of page take out lie in the top of half page buttress in addition or below; Each is piled up neatly page brush coating, tears this open, positive and negative 4 books of the page number reversed in order that every big group page all can obtain connecting together;
Operation (16) is: according to above-mentioned actual conditions, adjustment is stapled together, is wrapped book, cuts the book operation, can obtain the finished product books after the processing.
Print production method of the present invention; Replace with following operation wherein said operation (11) and (12): gather leaves of a book successively, with for the first time or the half group's page that is made into for the second time with the narrow limit of page serve as after 180 ° of the axle upsets with for the second time or the half group's page that is made into for the first time lump together by the page number order of connection and be made into group's page.
Print production method of the present invention; Replace with following operation wherein said operation (11) and (12): gather leaves of a book successively, with for the first time or the half group's page that is made into for the second time with the broadside of page serve as after 180 ° of the axle upsets with for the second time or the half group's page that is made into for the first time lump together by the page number order of connection and be made into group's page.
Print production method of the present invention, the employed original paper specification of wherein said operation (2) is a standard-sized sheet paper, the format of waiting to print books and periodicals is 8 to open, 16 open, 32 open, 64 open or 128 open.
Print production method of the present invention, the employed original paper specification of wherein said operation (2) is an expressed folio, the format of waiting to print books and periodicals is 8 to open, 16 open, 32 open, 64 open or 128 open.
Print production method of the present invention, the employed original paper specification of wherein said operation (2) is a quarto paper, the format of waiting to print books and periodicals is 16 to open, 32 open, 64 open or 128 open.
Print production method of the present invention, the employed original paper specification of wherein said operation (2) is an octavo, the format of waiting to print books and periodicals is 32 to open, 64 open or 128 open.
The present invention at most only needs folding print production method once, and printing " staple " publication only needs folding once, and book printing has removed the folding operation and need not folding again; The paper that finishes printing is cut into than the big four times page of finished product books and periodicals format area; Make work simplification, compare with No. 00105895.9 patent, forwarding production efficiency has improved 51% again; Reduce working strength of workers, reduced production cost.
Below in conjunction with accompanying drawing print production method of the present invention is described further.
Description of drawings
Fig. 1 representes that the present invention at most only needs the layout of folding print production method first embodiment once on standard-sized sheet paper A face to arrange sketch map;
Fig. 2 representes the layout arrangement sketch map of print production method first embodiment of the present invention on standard-sized sheet paper B face;
Fig. 3 representes that the print production method first embodiment operation (6) of the present invention is cut into E after the octavo, F two parts page number distribution schematic diagram with paper;
Fig. 4 representes that the print production method first embodiment operation (9) of the present invention is cut into octavo page and the octavo page method sketch map of gathering leaves of a book with the standard-sized sheet paper;
Fig. 5 representes the page buttress aligning method sketch map after the print production method first embodiment operation (10) of the present invention cuts;
Fig. 6 representes print production method first embodiment operation (11) page buttress aligning method sketch map of the present invention;
Fig. 7 representes a kind of mode sketch map of gathering leaves of a book of the print production method first embodiment operation (12) of the present invention;
Fig. 8 representes the print production method first embodiment operation (13) of the present invention method sketch map of gathering leaves of a book;
Fig. 9 representes each big group of page clamp method sketch map of the print production method first embodiment operation (14) of the present invention;
Figure 10 representes the clamp method sketch map of the print production method first embodiment operation (15) of the present invention, (16) page buttress;
Figure 11,12 representes the layout sketch map of print production method second embodiment of the present invention on standard-sized sheet paper A face and B face respectively;
Figure 13 representes print production method second embodiment operation (5) E of the present invention, F two parts page number distribution schematic diagram;
Figure 14 representes that the ZL00105895.9 patent is folded into octavo signature sketch map with the standard-sized sheet paper.
Figure 15 representes the layout arrangement sketch map of print production method the 3rd embodiment of the present invention on standard-sized sheet paper A face;
Figure 16 representes the layout arrangement sketch map of print production method the 3rd embodiment of the present invention on standard-sized sheet paper B face;
When Figure 17 representes that print production method the 3rd embodiment operation (6) of the present invention is cut into standard octavo page with paper, E, F two parts page number distribution schematic diagram;
Figure 18 representes the page buttress aligning method sketch map after print production method the 3rd embodiment operation (9) of the present invention and (10) cut;
Figure 19 representes print production method the 3rd embodiment operation (11) page buttress aligning method sketch map of the present invention;
Figure 20 representes a kind of method sketch map of gathering leaves of a book of print production method the 3rd embodiment operation (12) of the present invention;
Figure 21 representes that print production method the 3rd embodiment operation (13) of the present invention respectively organizes the clamp method sketch map of page buttress;
Figure 22 representes the method sketch map of print production method the 3rd embodiment operation (14) upset page buttress of the present invention;
Figure 23,24 representes the layout sketch map of print production method the 4th embodiment of the present invention on standard-sized sheet paper A face and B face respectively;
Figure 25 representes that print production method the 4th embodiment operation (5) paper of the present invention cuts back E, F two parts page number distribution schematic diagram;
Figure 26 a, Figure 26 b represent that the ZL00105895.9 patent folds standard-sized sheet paper sketch map.
The specific embodiment
With the standard-sized sheet paper (printing of 787mm * 1092mm) 32 formats (1000 of the books of 185mm * 130mm).
1, discharge single edition successively by the content of 32 format books, and layout page number 1-643 page or leaf;
2, use the standard-sized sheet press printing, that calculates full single edition of on the area on a standard-sized sheet paper A, B two sides row adds up to 64;
3, the page number because of above-mentioned page number last page 643 is not the integral multiple of " 4 ", makes single edition sum become 644 so add the white version of a back of the body, even the page number of last page becomes the integral multiple-644 page of " 4 ";
4, in proper order whole page numbers are divided into preceding E, back F two halves from the centre according to the single edition page number, the page number of first half E is the 1-322 page or leaf; The page number of latter half F is the 323-644 page or leaf;
5, to begin from the page number 1 and 322 two ends to the centre be to be divided into 20 groups with 322 single edition at interval with 64/4=16 to first half E; Then will be being that two single edition-161,162 pages of remainder of symmetric points are combined into one group in the middle of the page number; Latter half F is to be divided into 20 groups with 322 single edition at interval from the page number 323 and 644 two ends with 64/4=16 to the centre; Then will be being that two single edition-483,484 pages of remainder of symmetric points are combined into one group in the middle of the page number; Again with among the first half E being to be two groups of symmetric points with its page number centre among two groups and the latter half F of symmetric points in the middle of its page number; Satisfy again simultaneously with in the middle of its whole page numbers for 4 groups altogether of the condition of its symmetric points are divided into a group greatly, that is:
First group:
First half E first group: 1-16,322-307;
Latter half F first group: 323-338,644-629.
Second largest group:
First half E second group: 17-32,306-291;
Latter half F second group: 339-354,628-613.
The third-largest group:
First half E the 3rd group: 33-48,290-275;
Latter half F the 3rd group: 355-370,612-597.
The fourth-largest group:
First half E the 4th group: 49-64,274-259;
Latter half F the 4th group: 371-386,596-581.
The fifth-largest group:
First half E the 5th group: 65-80,258-243;
Latter half F the 5th group: 387-402,580-565.
The sixth-largest group:
First half E the 6th group: 81-96,242-227;
Latter half F the 6th group: 403-418,564-549.
The seventh-largest group:
First half E the 7th group: 97-112,226-211;
Latter half F the 7th group: 419-434,548-533.
The eighth-largest group:
First half E the 8th group: 113-128,210-195;
Latter half F the 8th group: 435-450,532-517.
The ninth-largest group:
First half E the 9th group: 129-144,194-179;
Latter half F the 9th group: 451-466,516-501.
The tenth-largest group:
First half E the tenth group: 145-160,178-163;
Latter half F the tenth group: 467-482,500-485.
6, use known method; According to after the paper that finishes printing being cut into standard 8 and opening page and gather leaves of a book, the regular layout that the page number links to each other is pieced together on same standard-sized sheet face each big group separately; Like Fig. 1, shown in Figure 2; When layout will be satisfied the page that prints off with this edition and is cut into standard 8 and opens page, forward and backward two halves E, F should be positioned at same 16 with the page number of a part and open on the face, and be as shown in Figure 3;
7, use the method identical that four single edition page numbers 161,162,483,484 of remainder are combined into the identical version of two covers on the area of octavo with operation (6);
8, go up the machine printing, print 1000 on standard-sized sheet paper respectively, print 500 of octavos with one group of version that operation (7) is combined into 10 groups of versions that operation (6) is combined into;
9, it is as shown in Figure 4 the paper that finishes printing to be cut into the octavo page;
10, the whole pages after will cutting are stacked to 81 buttress pages buttress and connect order by the page number by big group and are in line, and are as shown in Figure 5;
The every buttress of preceding 80 buttress of the whole page buttress that finish printing that 11, will be in line is divided into equal two parts, and (page of the 81st buttress page buttress is motionless; The page buttress that one group of version promptly using operation (7) to be combined into is printed is motionless); With wherein half the broadside with the octavo page serves as that translation and second half join and be in line successively by the page number order of connection after 180 ° of the axle upsets, as shown in Figure 6;
12, gather leaves of a book successively; Be made into group's page; Or the page buttress that adopts another kind of mode that operation (10) is arranged in is directly gathered leaves of a book successively: (or for the second time) half group's page that be made into serves as that 180 ° of half group's pages that (or first time) is made into for the second time of axle upset are connected order by the page number and lump together with the broadside of page for the first time; Be made into group's page, as shown in Figure 7.When gathering leaves of a book, be only to join once during 161,162,483,484 pages of the zero pages of symmetric points are gathered leaves of a book for twice with the centre with the second way;
13, with per two group's pages of operation (12) synthetic one big group page: wherein group's page serves as that 180 ° of axle upsets lump together by the page number order of connection with the narrow limit of page, and is as shown in Figure 8;
14, each the big group of page with operation (13) is stacked in together by the page number order of connection, and (height of buttress cuts conveniently with next procedure and is advisable) will guarantee during stacking that the page number that is positioned at same position of each big group of page is on the vertical line as shown in Figure 9;
15, the page buttress edge of operation (14) is cut from the centre with the axis that the page broadside parallels;
16, with two parts page of being cut open buttress buttress put together (height of buttress can arbitrarily) respectively; The buttress that the half the page that is cut open in each big group of page is piled up neatly the non-books head and the tail of the page number page or leaf of uppermost one page is that the page number is that the page of partly piling up neatly an of buttress of 322 and 323 following (or top) takes out to lie in and partly piles up neatly top (or following) that page is piled up neatly in addition, and is shown in figure 10;
17, each is piled up neatly page brush coating, tears this open, every big group page can obtain connecting together, positive and negative 4 books of page number reversed in order;
18, staple together, wrap book, cut the book operation according to above-mentioned actual conditions adjustment, can obtain the finished product books.
Use the standard-sized sheet paper, print 3200 of 16 format books.
1, discharge single edition totally 132 successively by the content of 16 format books, and layout page number 1-132 page or leaf;
2, use the standard-sized sheet press printing, that calculates full single edition of on a standard-sized sheet paper A, B two sides area row adds up to 32;
3, in proper order whole page numbers are divided into preceding E, two parts of back F from the centre according to the single edition page number, the page number of E part is the 1-66 page or leaf; The page number of F part is the 67-132 page or leaf;
4, to begin to the centre from the page number 1 and 66 two ends be to be divided into 4 groups with 66 single edition at interval with 32/4=8 for E part; Two single edition that will be symmetric points then with the centre is combined into one group; It is that the interval is divided into 4 groups with 66 single edition with 32/4=8 that F part begins from the page number 67 and 132 two ends to the centre; Two single edition that will be symmetric points then with the centre is combined into one group, and satisfying E, F two parts to compile for two groups of its symmetric points condition in the middle of whole page numbers again is a group greatly, that is:
First group:
First half E first group: 1-8,66-59;
Latter half F first group: 67-74,132-125.
Second largest group:
First half E second group: 9-16,58-51;
Latter half F second group: 75-82,124-117.
The third-largest group:
First half E the 3rd group: 17-24,50-43;
Latter half F the 3rd group: 83-90,116-109.
The fourth-largest group:
First half E the 4th group: 25-32,42-35;
Latter half F the 4th group: 91-98,108-101.
Surplus in the middle of the forward part E two single edition be 33-34; Surplus in the middle of the latter half F two single edition be 99-100.
5, use known method, according to the paper that finishes printing being cut into the regular layout that standard four is opened page and the back page number of gathering leaves of a book links to each other.Each big group is pieced together separately on same standard-sized sheet page or leaf,, when layout will be satisfied the page that prints off with this edition and is cut into standard 4 and opens page, should open on the face same 8 with the page number of a part among forward and backward two halves E, the F like Figure 11, shown in 12, shown in figure 13;
6, use and the identical method of operation (4), four single edition page numbers 33,34,99,100 of remainder are combined into the identical version of two covers on 4 areas opened;
7, go up the machine printing, print 3200 on standard-sized sheet paper respectively with 4 groups of versions that operation (5) is combined into, and 1600 on paper is opened in one group of version printing 4 that operation (6) is combined into;
8, the paper that finishes printing is cut into 4 and opens page;
9, after the whole pages after will cutting are stacked to 17 buttress pages buttress by big group, connect order by the page number and be in line;
The every buttress of preceding 16 buttress of the whole page buttress that finish printing that 10, will be in line is divided into equal two parts, and (page of the 17th buttress page buttress is motionless; Promptly use the page of one group of version printing that operation (6) is combined into motionless), with wherein half the with 4 open page broadside serve as that translation and second half join and be in line successively by the page number order of connection after 180 ° of the axle upsets;
11, gather leaves of a book successively, be made into group's page, or the page buttress that adopts another kind of mode that operation (9) is arranged is directly gathered leaves of a book successively; The page that will be made into the first time (or second time) serves as that 180 ° of pages that (or first time) is made into for the second time of axle upset lump together by the page number order of connection with the broadside of page; Be made into group's page; When gathering leaves of a book with above dual mode; The centre is 33,34,99,100 pages on the zero page page of symmetric points, gathers leaves of a book for twice only to join once;
12, per two group's pages synthetic of operation (11) are organized page greatly; Serves as that 180 ° of axle upsets lump together by the page number order of connection with group's page wherein with the narrow limit of page;
13, each the big group of page with operation (12) is stacked in together by the page number order of connection, will guarantee during stacking that the page number that is positioned at same position of each big group of page is on same the vertical line;
14, the page buttress edge of operation (13) is cut from the centre with the axis that the page broadside parallels;
15, with two parts page of being cut open buttress respectively buttress put together, with the page number of uppermost one page wherein be a buttress following or top of non-books head and the tail page or leaf partly pile up neatly page take out lie in other partly pile up neatly the top of page or below;
16, each is piled up neatly page brush coating, tears this open, positive and negative 4 books that can obtain connecting together, page number reversed in order;
17, staple together, wrap book, cut the book operation according to above-mentioned actual conditions adjustment, can obtain the finished product books.
Below with standard-sized sheet sheet processing 32 formats; Manual folding is an example; The operation (9) in No. 00105895.9 patent: the operation (9) in " gathering leaves of a book after ' paper that finishes printing is folded into than the big four times format of finished product books format area ' " and this patent: " gathering leaves of a book after ' with the paper that finishes printing; be cut into ' " than the big 4 times page of finished product books format area, do the comparison of processing action:
1, be the standard-sized sheet paper of 787mm * 1092mm with area,, be folded into area and be 8 of 273mm * 393.5mm and open " gathering leaves of a book " behind the signature that shown in figure 14, its concrete processing action is following through three foldings:
Processing action for the first time: folding standard-sized sheet paper;
Processing action for the second time: folding is pressed signature broken line place;
Processing action for the third time: split the signature half-twist after will " 1 folding ";
The 4th processing action: the folding signature of splitting;
The 5th processing action: extruding signature broken line place;
The 6th processing action: four after " 2 folding " opened the signature half-twist;
The 7th processing action: folding 4 open signature;
The 8th processing action: extruding signature broken line place;
The 9th processing action: gather leaves of a book
Totally 9 processing actions.
2, with the standard-sized sheet paper be cut into 8 open page (bigger 4 times) than finished product books format area after, " gathering leaves of a book " (as shown in Figure 4).
After the standard-sized sheet paper cut through 7 times, be 88 and open page.Totally 8 processing actions when gathering leaves of a book.But the object that each processing action was directed against here all is the very little page of area.To the area of processed object, in the above-mentioned folding process, any time processing is moved the time and the labour of required usefulness, all is the gather leaves of a book time and more than 2 times of labour of required usefulness at every turn.
Each cutter of paper cutter can cut the paper of 500 thickness, and 7 cuttves can cut out 4000 8 and open paper.Average every cutter can cut out 4000 ÷ 7=571 and open 8 and open paper, and is as shown in Figure 4.
Below, we are example with 6 printed sheets, 384 pages, the books of 32 formats, compare with inventor's No. 00105895.9 " print production method ", calculate the operating efficiency that in forwarding, is improved.
The work number of times of (1) No. 00105895.9 patent is:
According to noted earlier, the time of the each processing action in ' folding ' process is 2 times of time of each processing action of ' gathering leaves of a book '.
Folding: 6 (printed sheets) * [3 (folding times/printed sheet)+3 (folding is pressed number of times/printed sheet)+2 (number of revolutions/printed sheets)] * 2 (action multiple)=96 (inferior)
Gather leaves of a book: 6 (printed sheet) * 1 (number of times/printed sheet of gathering leaves of a book)=6 (inferior)
Staple together: 1 (inferior)
Bag book: 1 (inferior)
Cut book: 1 (inferior)
Amounting to the processing number of times is 105 times
(2) the work number of times of patent of the present invention is:
Gather leaves of a book: (number of times of gathering leaves of a book)=48 (inferior), 6 (printed sheet) * 8 (8 the first transaction of a day's business number/printed sheet) * 1
Cut page: 6 (printed sheet) * 8 (8 the first transaction of a day's business number/printed sheet) ÷ 571 (paper number/cutter)=0.8 (inferior)
Staple together: 1 (inferior)
Bag book: 1 (inferior)
Cut book: 1 (inferior)
Amounting to the processing action number of times is 51.8 (inferior)
The forwarding of patent of the present invention is further increased work efficiency and is [1-51.8 (inferior) ÷ 105 (inferior)] * 100%=51%.
With the standard-sized sheet paper (printing of 787mm * 1092mm) 32 formats (1000 in " staple " publication of 185mm * 130mm).
1, discharge single edition successively by the content of 32 formats, and layout page number 1-131 page or leaf;
2, use the standard-sized sheet press printing, that calculates full single edition of on the area on a standard-sized sheet paper A, B two sides row adds up to 64;
3, the page number because of above-mentioned page number last page 131 is not the integral multiple of " 4 ", makes single edition sum become 132 so add the white version of a back of the body, even the page number of last page becomes the integral multiple-132 page of " 4 ";
4, in proper order whole page numbers are divided into preceding E, back F two halves from the centre according to the single edition page number, the page number of first half E is the 1-66 page or leaf; The page number of latter half F is the 67-132 page or leaf;
5, to begin from the page number 1 and 66 two ends to the centre be to be divided into 4 groups with 66 single edition at interval with 64/4=16 to first half E; Then will be being that two single edition-33,34 pages of remainder of symmetric points are combined into one group in the middle of the page number; Latter half F is to be divided into 4 groups with 66 single edition at interval from the page number 67 and 132 two ends with 64/4=16 to the centre; Then will be being that two single edition-99,100 pages of remainder of symmetric points are combined into one group in the middle of the page number; Again with among the first half E being to be two groups of symmetric points with its page number centre among two groups and the latter half F of symmetric points in the middle of its page number; Satisfy again simultaneously with in the middle of its whole page numbers for 4 groups altogether of the condition of its symmetric points are divided into a group greatly, that is:
First group:
First half E first group: 1-16,66-51;
Latter half F first group: 67-82,132-117.
Second largest group:
First half E second group: 17-32,50-35;
Latter half F second group: 83-98,116-101.
6, use known method; After being cut into standard octavo page and gathering leaves of a book according to the paper after will printing, the regular layout that the page number links to each other is pieced together on same standard-sized sheet face each big group separately; Like Figure 15, shown in 16; When layout will be satisfied the page that prints off with this edition and is cut into standard 8 and opens page, forward and backward two halves E, F should not open on the face same 16 with the page number of a part, and be shown in figure 17;
7, use the method identical that four single edition page numbers 33,34,99,100 of remainder are combined into the identical version of two covers on the area of octavo with operation (6);
8, go up the machine printing, print 1000 on standard-sized sheet paper respectively, print 500 of octavos with one group of version that operation (7) is combined into 2 groups of versions that operation (6) is combined into;
9, it is shown in figure 18 the paper that finishes printing to be cut into the octavo page;
10, the whole pages after will cutting are stacked to 17 buttress pages buttress and connect order by the page number by big group and are in line, and are shown in figure 18;
The every buttress of preceding 16 buttress of the whole page buttress that finish printing that 11, will be in line is divided into equal two parts, and (page of the 17th buttress page buttress is motionless; The page buttress that one group of version promptly using operation (7) to be combined into is printed is motionless); With wherein half the narrow limit with the octavo page serves as that translation and second half join and in turn be in line by the page number order of connection after 180 ° of the axle upsets, shown in figure 19;
12, gather leaves of a book successively; Be made into one group of page; Or the page buttress that adopts another kind of mode that operation (10) is arranged in is directly gathered leaves of a book successively: (or for the second time) half group of page that be made into serves as that 180 ° of half group of pages that (or first time) is made into for the second time of axle upset are connected order by the page number and lump together with the narrow limit of page for the first time; Be made into one group of page, shown in figure 20.When gathering leaves of a book, be only to join once during 33,34,99,100 pages of the zero pages of symmetric points are gathered leaves of a book for twice with the centre with the second way;
13, the page of respectively organizing with operation (12) is stacked in together by the page number order of connection, and the height of buttress cuts conveniently with next procedure and is advisable, and will guarantee during stacking that the page number that is positioned at same position of respectively organizing page is on the vertical line, and is shown in figure 21;
14, the page buttress edge of operation (13) is cut from the centre with the axis that the narrow limit of page parallels, shown in figure 21;
15, with two parts page of being cut open buttress respectively buttress put together; The height of buttress can be any; The page number of the half the page that is cut open in each group page being piled up neatly uppermost one page is a buttress of publication head and the tail page or leaf; Be that the page number is that a buttress of 132 and 1 serves as that the axle upset keeps flat for 180 ° with the broadside of page, shown in figure 22;
16, with all every group of pages, the edge carries out once folding with the axis that narrow limit parallels, and every group of page promptly obtains two publications;
17, staple together, cut the book operation according to above-mentioned actual conditions adjustment, can obtain the finished product publication.
Use the standard-sized sheet paper, print 3200 in 16 formats " staple " publication.
1, discharge single edition totally 68 successively by the content of 16 format publications, and layout page number 1-68 page or leaf;
2, use the standard-sized sheet press printing, that calculates full single edition of on a standard-sized sheet paper A, B two sides area row adds up to 32;
3, in proper order whole page numbers are divided into preceding E, two parts of back F from the centre according to the single edition page number, the page number of E part is the 1-34 page or leaf; The page number of F part is the 35-68 page or leaf;
4, to begin to the centre from the page number 1 and 34 two ends be to be divided into 2 groups with 34 single edition at interval with 32/4=8 for E part; Two single edition that will be symmetric points then with the centre is combined into one group; It is that the interval is divided into 2 groups with 34 single edition with 32/4=8 that F part begins from the page number 35 and 68 two ends to the centre; Two single edition that will be symmetric points then with the centre is combined into one group, and satisfying E, F two parts to compile for two groups of its symmetric points condition in the middle of whole page numbers again is a group greatly, that is:
First group:
First half E first group: 1-8,34-27;
Latter half F first group: 35-42,68-61.
Second largest group:
First half E second group: 9-16,26-19;
Latter half F second group: 43-50,60-53.
Surplus in the middle of the forward part E two single edition be 17-18; Surplus in the middle of the latter half F two single edition be 51-52.
5, use known method, after being cut into standard 4 and opening page and gather leaves of a book according to the paper after will printing, the regular layout that the page number links to each other.Each big group is pieced together separately on same standard-sized sheet face,, when layout will be satisfied the page that prints off with this edition and is cut into standard 4 and opens page, should not open on the face with the page number of a part among forward and backward two halves E, the F same 8 like Figure 23, shown in 24.Shown in figure 25;
6, use and the identical method of operation (4), four single edition page numbers 17,18,51,52 of remainder are combined into the identical version of two covers on 4 areas opened;
7, go up the machine printing, print 3200 on standard-sized sheet paper respectively with 2 groups of versions that operation (5) is combined into, and 1600 on paper is opened in one group of version printing 4 that operation (6) is combined into;
8, the paper that finishes printing is cut into 4 and opens page;
9, after the whole pages after will cutting are stacked to 9 buttress pages buttress by big group, connect order by the page number and be in line;
The every buttress of preceding 8 buttress of the whole page buttress that finish printing that 10, will be in line is divided into equal two parts, and (page of the 9th buttress page buttress is motionless; Promptly use the page of one group of version printing that operation (6) is combined into motionless), with wherein half the with 4 open page narrow limit serve as that translation and second half join and be in line successively by the page number order of connection after 180 ° of the axle upsets;
11, gather leaves of a book successively, be made into one group of page, or the page buttress that adopts another kind of mode that operation (9) is arranged is directly gathered leaves of a book successively; The page that will be made into the first time (or second time) serves as that 180 ° of pages that (or first time) is made into for the second time of axle upset lump together by the page number order of connection with the narrow limit of page; Be made into one group of page; When gathering leaves of a book with above dual mode; The centre is 17,18,51,52 pages on the zero page page of symmetric points, gathers leaves of a book for twice only to join once;
12, the page of respectively organizing with operation (11) is stacked in together by the page number order of connection, will guarantee during stacking that the page number that is positioned at same position of respectively organizing page is on same the vertical line;
13, the page buttress edge of operation (12) is cut from the centre with the axis that the narrow limit of page parallels;
14, with two parts page of being cut open buttress respectively buttress put together, be that a buttress of publication head and the tail page or leaf serves as 180 ° of axle upsets with the broadside of page with the page number of uppermost one page wherein;
15, the axis that all every group of page edges and narrow limit is paralleled carries out once folding, and every group of page promptly obtains two publications;
16, staple together, cut the book operation according to above-mentioned actual conditions adjustment, promptly obtain the finished product publication.
Below, we calculate the production efficiency that method for stitching improved of traditional " staple " publication of print production method contrast of the present invention:
We are with standard-sized sheet sheet processing 32 formats, and " staple " publication of 64 page numbers is an example.
The needed work number of times of traditional method for stitching is:
[5 (folding times/printed sheet)+5 (folding is pressed number of times/printed sheet)+4 (number of revolutions/printed sheets)] * 2=28 (inferior) is shown in Figure 26 a, Figure 26 b;
The required work number of times of print production method of the present invention is:
8 (number of times/printed sheet of gathering leaves of a book)+1 (upset page buttress number of times/printed sheet)+2 (folding times/printed sheet)+2 (folding is pressed number of times/printed sheet)+0.84 (cutting number of times/printed sheet)=13.84 (inferior)
The operating efficiency that print production method of the present invention improves forwarding is [1-13.84 (inferior) ÷ 28 (inferior)] * 100%=51%.
Above-described embodiment describes preferred implementation of the present invention; Be not that scope of the present invention is limited; Design under the prerequisite of spirit not breaking away from the present invention; Various distortion and improvement that those of ordinary skills make technical scheme of the present invention all should fall in the definite protection domain of claims of the present invention.
Claims (8)
1. one kind at most only needs folding print production method once, comprises following operation:
(1) according to waiting to print books and periodicals format size, discharges all single edition and the layout page number successively;
(2), calculate full single edition of on the area on an original paper A, B two sides row's sum according to the specification and the specification of waiting to print the books and periodicals format of the original paper of the model of printing machine and use;
(3) if the page number of the page number last page of operation (1) layout is not the integral multiple of " 4 ", then can add the white version of back of the body 1-3 page or leaf, make the page number of last page become 4 integral multiple;
(4) in proper order whole page numbers are divided into preceding E according to the single edition page number, two parts of back F, single edition number of E, two parts of F should equate;
(5) E that is divided into by operation (4), two parts of F; Press again separately page number order successively from the two ends of the page number to intermediate section group; Single edition quantity of every group should equal full single edition of row on the area on an original paper A, B two sides that operation (2) calculates sum 1/2nd; Wherein the single edition number in page number two ends should respectively account for 1/2nd, then each that is symmetrical in symmetric points in the middle of the whole page numbers in E, F two parts one is combined as a group greatly for a short time
(6) according to waiting that printing the books and periodicals page number connects order, according to the paper that finishes printing being cut into page and the gather leaves of a book back page number continuous regular layout bigger 4 times than finished product books and periodicals format area;
(7) with the several piece even number that is positioned at E, F two parts page number zone line that remains after the branch group in E, F two parts single edition according to the method identical with (6) with operation (5), on suitable area, be combined into several registerings;
(8) go up the machine printing;
(9) paper that finishes printing is cut into than the big four times page of finished product books and periodicals format area;
(10) the whole pages buttress that finish printing after will cutting are arranged in order according to the connection order of finished product page;
(11) will by operation (10) arrange cut after the page buttress page that removes each page buttress of a buttress page buttress that several copy printings that are combined into operation (7) obtain be divided into equal two parts successively, serve as that the translation of spool overturning after 180 ° is joined with second half and is in line successively by the order that the page number is connected with wherein half with the narrow limit of page;
(12) gather leaves of a book successively, be made into group's page;
(13) each group's page is stacked to suitable height according to the order of sequence, will guarantees during stacking that the page number that each group's page is positioned at same position is positioned on same the vertical line;
(14) buttress of the page behind stacking edge is cut from the centre with the axis that the narrow limit of page parallels;
(15) the page buttress that is cut open is stacked to suitable height respectively; And be a buttress page of publication head and the tail page or leaf with the page number of uppermost one page of the half the page buttress that is cut open in each group's page; With the page broadside is 180 ° of axle upsets; The axis that every group page edge and narrow limit are paralleled carries out once folding, and every group of page promptly obtains two " staple " publications;
(16) according to above-mentioned actual conditions, the book operation is stapled together, is cut in adjustment, can obtain the finished product publication after the processing.
2. according to the described print production method of claim 1, it is characterized in that:
Operation (11) replaces with: will by operation (10) arrange cut after the page buttress page that removes each page buttress of a buttress page buttress that several copy printings that are combined into operation (7) obtain be divided into equal two parts successively, serve as that the translation of spool overturning after 180 ° is joined with second half and is in line successively by the order that the page number is connected with wherein half with the page broadside;
Operation (13) is: with operation (12) per two group's pages of obtaining synthetic one big group page of gathering leaves of a book: wherein group's page serves as to lump together by the page number order of connection after 180 ° of the axle upsets with the narrow limit of page; Each big group of page is stacked to suitable height according to the order of sequence, will guarantees during stacking that the page number that each big group of page is positioned at same position is positioned on same the vertical line;
Operation (14) is: the buttress of the page behind stacking edge is cut from the centre with the axis that the page broadside parallels;
Operation (15) is: the page that is cut open buttress is stacked to suitable height respectively, and with half following or top page of a buttress page of the non-books head and the tail of the page number page or leaf of uppermost one page of the half the page buttress that is cut open in each big group of page take out lie in the top of half page buttress in addition or below; Each is piled up neatly page brush coating, tears this open, positive and negative 4 books of the page number reversed in order that every big group page all can obtain connecting together;
Operation (16) is: according to above-mentioned actual conditions, adjustment is stapled together, is wrapped book, cuts the book operation, can obtain the finished product books after the processing.
3. according to the described print production method of claim 1; It is characterized in that: replace with following operation operation (11) and (12): gather leaves of a book successively, with for the first time or the half group's page that is made into for the second time with the narrow limit of page serve as after 180 ° of the axle upsets with for the second time or the half group's page that is made into for the first time lump together by the page number order of connection and be made into group's page.
4. according to the described print production method of claim 2; It is characterized in that: replace with following operation operation (11) and (12): gather leaves of a book successively, with for the first time or the half group's page that is made into for the second time with the broadside of page serve as after 180 ° of the axle upsets with for the second time or the half group's page that is made into for the first time lump together by the page number order of connection and be made into group's page.
5. according to claim 1 or 2 described print production methods, it is characterized in that the employed original paper specification of operation (2) is a standard-sized sheet paper, the format of waiting to print books and periodicals is 8 to open, 16 open, 32 open, 64 open or 128 open.
6. according to claim 1 or 2 described print production methods, it is characterized in that the employed original paper specification of operation (2) is an expressed folio, the format of waiting to print books and periodicals is 8 to open, 16 open, 32 open, 64 open or 128 open.
7. according to claim 1 or 2 described print production methods, it is characterized in that the employed original paper specification of operation (2) is a quarto paper, the format of waiting to print books and periodicals is 16 to open, 32 open, 64 open or 128 open.
8. print production method according to claim 1 and 2 is characterized in that: the employed original paper specification of said operation (2) is an octavo, and the format of waiting to print books and periodicals is 32 to open, 64 open or 128 open.
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| CN201110273710.8A CN102442052B (en) | 2011-09-15 | 2011-09-15 | Printing production method only needing once folding at most |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106183540A (en) * | 2016-08-11 | 2016-12-07 | 赵晓旭 | Connect the manufacture method of this collection card book more |
| WO2021175345A2 (en) | 2021-01-13 | 2021-09-10 | Salcedo Rafael | Method for the printing layout of books, magazines and the like on printed sheets for the graphic arts industry |
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| JPH04185492A (en) * | 1990-11-19 | 1992-07-02 | Dainippon Printing Co Ltd | Method and device for manufacturing printed matter |
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| CN1081967A (en) * | 1992-08-14 | 1994-02-16 | 孟繁顺 | The print production method |
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| CN1281793A (en) * | 2000-04-19 | 2001-01-31 | 孟繁顺 | Printing production method |
| CN101758658A (en) * | 2008-12-17 | 2010-06-30 | E.C.H.威尔股份有限公司 | Device and method for manufacturing book blocks |
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| US4143889A (en) * | 1975-09-15 | 1979-03-13 | Scharlin John A | Large print books and method for producing the same from regular size books |
| JPS55101552A (en) * | 1979-01-29 | 1980-08-02 | Dainippon Printing Co Ltd | Preparation method of folded print or the like |
| JPH04185492A (en) * | 1990-11-19 | 1992-07-02 | Dainippon Printing Co Ltd | Method and device for manufacturing printed matter |
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| CN101758658A (en) * | 2008-12-17 | 2010-06-30 | E.C.H.威尔股份有限公司 | Device and method for manufacturing book blocks |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106183540A (en) * | 2016-08-11 | 2016-12-07 | 赵晓旭 | Connect the manufacture method of this collection card book more |
| CN106183540B (en) * | 2016-08-11 | 2018-07-31 | 赵晓旭 | Connect the production method of this collection card book more |
| WO2021175345A2 (en) | 2021-01-13 | 2021-09-10 | Salcedo Rafael | Method for the printing layout of books, magazines and the like on printed sheets for the graphic arts industry |
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| CN102442052B (en) | 2014-02-19 |
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