CN102120302A - Single-excitation elliptical ultrasonic vibration finishing device - Google Patents
Single-excitation elliptical ultrasonic vibration finishing device Download PDFInfo
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- CN102120302A CN102120302A CN 201010612172 CN201010612172A CN102120302A CN 102120302 A CN102120302 A CN 102120302A CN 201010612172 CN201010612172 CN 201010612172 CN 201010612172 A CN201010612172 A CN 201010612172A CN 102120302 A CN102120302 A CN 102120302A
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Abstract
The invention discloses a single-excitation elliptical ultrasonic vibration finishing device, which comprises a base, wherein a composite elliptical vibration amplitude transformer is arranged on the upper end of the base transversely; a clamping mechanism and a central height regulating mechanism are arranged between the base and the composite elliptical vibration amplitude transformer; a diamond pen is arranged on one side of the front end of the composite elliptical vibration amplitude transformer, a transducer is arranged on the rear end of the composite elliptical vibration amplitude transformer, the transducer is connected with an ultrasonic wave generator through a cable; the clamping mechanism and the central height regulating mechanism comprise a vertical long through hole formed on the upper part of the base and a bolt which passes through the long through hole and is fixed with the composite elliptical vibration amplitude transformer; and the composite elliptical vibration amplitude transformer consists of a cylindrical end, a rectangular connecting part, and a vibration transforming end, which are connected in turn. In the invention, the structure of an acoustic system is simple, and the investment cost of the acoustic system is low; and in a machining process, the track of the diamond pen can be controlled easily, the finishing efficiency can be improved, and the surface quality of a grinding wheel can be improved.
Description
Technical field
The present invention relates to a kind of single excitation elliptical ultrasonic vibration trimming device, be applicable to the precise high-efficiency finishing of compact-type hard grinding wheel, the especially precise high-efficiency of skive and CBN emery wheel finishing.
Background technology
High strength, high rigidity compact-type emery wheel adopt traditional method for trimming to be difficult to wheel face quality and the dressing efficiency that reaches desirable.Adopt common method for trimming, dressing tool and abrasion of grinding wheel are fast, and dressing efficiency is low, and the wheel face quality can't guarantee, finishing cost height.Compact-type diamond grinding wheel dressing technology at various hard brittle material processing object exploitations, though solved the finishing problem of emery wheel to a certain extent, but still existed dressing accuracy and limitation such as dressing efficiency is low or trimming device is expensive, working service inconvenience.
Ultrasonic machining is by the certain acoustic system signal of telecommunication to be converted into mechanical oscillation, make that cutter (or workpiece) produces the following a kind of material removal process method of clocklike controlled vibration, on average cutting force is little, cutting temperature is low, and surface damage and residual stress are all less.The tradition elliptical vibration is driven by two ultrasonic exciting vibration sources, and circuit complexity, vibrational system complex structure, volume are greatly, adjustment is difficult and be unfavorable for production application.
Summary of the invention
The object of the invention is to provide a kind of simple and reliable single excitation elliptical ultrasonic vibration trimming device, is used to realize the elliptical ultrasonic vibration finishing of compact-type hard grinding wheel.
To achieve these goals, the present invention adopts following technical scheme: a kind of single excitation elliptical ultrasonic vibration trimming device, comprise pedestal, the pedestal upper end laterally is provided with compound elliptical vibration luffing bar, be provided with clamp mechanism and centre-height guiding mechanism between pedestal and the compound elliptical vibration luffing bar, front end one side of compound elliptical vibration luffing bar is provided with diamond pen, and the rear end of compound elliptical vibration luffing bar is provided with transducer, and transducer is connected with supersonic generator by cable.
Described clamp mechanism and centre-height guiding mechanism comprise vertical long through-hole that is arranged on pedestal top and the bolt that passes long through-hole and fix with compound elliptical vibration luffing bar.
Described compound elliptical vibration luffing bar is made of for three sections cylindrical end, rectangle coupling part, vibration conversion end.
Described pedestal is provided with and is used for and the fixing fixed bolt hole of guideway of grinding machine.
Described diamond pen is pressed on the end of compound elliptical vibration luffing bar by welding or screw thread, compound elliptical vibration luffing bar be connected by studs with transducer.
Being provided with the vertical direction angle at the end upside near the vibration conversion end of rectangle coupling part is the slope of α, wherein 0 °＜α＜90 °.
The present invention has broken through traditional elliptical ultrasonic vibration method for trimming, not using under two excitation ultrasonic power situations, realizes the elliptical ultrasonic vibration finishing of emery wheel.Use the single supply excitation to carry out oval ultrasonic vibration dressing processing, sound system is simple in structure on the one hand, and input cost is lower; On the other hand, the TRAJECTORY CONTROL of diamond pen is simple in the process, is easy to improve working (machining) efficiency, improves the wheel face quality.The compound elliptical vibration luffing bar that this device uses can be converted to extensional vibration and oscillation crosswise with the longitudinal ultrasonic vibration of the single direction of transducer, synthesize elliptical vibration at compound elliptical vibration luffing bar end, drive diamond pen and carry out the ellipse finishing.By controlling a structural parameters α of compound elliptical vibration luffing bar, control the parameter of horizontal ultrasonic vibration, thereby the terminal synthetic elliptical orbit shape of control reaches the purpose of controlling the diamond pen movement locus.The compound finishing structure that this device has proposed single vibration source driving elliptical ultrasonic vibration has realized the simple control of diamond pen elliptical orbit, can be used for the precise high-efficiency finishing of high strength, high rigidity compact-type hard grinding wheel.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the front view of elliptical ultrasonic vibration luffing bar;
Fig. 3 is the left view of elliptical ultrasonic vibration luffing bar.
The specific embodiment
Embodiment: as Figure 1-3, a kind of single excitation elliptical ultrasonic vibration trimming device comprises pedestal 1, and pedestal 1 is provided with and is used for by the fixing fixed bolt hole of fixed bolt 2 and guideway of grinding machine 3.Pedestal 1 upper end laterally is provided with compound elliptical vibration luffing bar 5, be provided with clamp mechanism 7 and centre-height guiding mechanism 6 between pedestal 1 and the compound elliptical vibration luffing bar 5, front end one side of compound elliptical vibration luffing bar 5 is provided with diamond pen 4, the rear end of compound elliptical vibration luffing bar 5 is provided with transducer 8, and transducer 8 is connected with supersonic generator 10 by cable 9.Clamp mechanism 7 and centre-height guiding mechanism 6 comprise vertical long through-hole that is arranged on pedestal top and the bolt that passes long through-hole and fix with compound elliptical vibration luffing bar 5.Compound elliptical vibration luffing bar 5 is made of for 13 3 sections cylindrical end 11, rectangle coupling part 12, vibration conversion end.Whole trimming device is installed on the guideway of grinding machine 3, by double-screw bolt 2 pedestal is fixed on the guide rail 3.Diamond pen 4 is pressed on the end of compound elliptical vibration luffing bar 5 by welding or screw thread, compound elliptical vibration luffing bar 5 be connected by studs with transducer 8.Being provided with the vertical direction angle at the end upside near the vibration conversion end of rectangle coupling part is the slope of α, wherein 0 °＜α＜90 °.
During concrete enforcement, the cylindrical end of compound elliptical vibration luffing bar 5 is connected with transducer 8 by double-screw bolt, is clamped on the pedestal 1 by clamp mechanism 7 at the node place, and adjusts the height of diamond pen 4 by the high guiding mechanism 6 in center.Supersonic generator 10 is transferred to transducer 8 by cable 9 with the high-frequency electrical oscillator signal, transducer 8 is converted to single vertical high frequency mechanical oscillation with the high-frequency electrical vibration of supersonic generator 10 outputs, be transferred to the cylindrical end of compound elliptical vibration luffing bar 5, extensional vibration is passed to the vibration conversion end of compound elliptical vibration luffing bar 5 through compound elliptical vibration luffing bar 5 rectangle coupling parts, because vibration conversion end structure is asymmetric, extensional vibration will inspire horizontal flexural vibrations, at the terminal complex vibration that forms extensional vibration and flexural vibrations of vibration conversion end, the geometrical structure parameter by controlling compound elliptical vibration luffing bar 5 and the parameters,acoustic of supersonic generator 10, the track that can make this complex vibration is for oval, promptly form elliptical vibration, do elliptical vibration thereby drive with the terminal diamond pen 4 that is connected of compound elliptical vibration luffing bar 5 vibration conversion ends.
Claims (6)
1. a list encourages the elliptical ultrasonic vibration trimming device, it is characterized in that: comprise pedestal, the pedestal upper end laterally is provided with compound elliptical vibration luffing bar, be provided with clamp mechanism and centre-height guiding mechanism between pedestal and the compound elliptical vibration luffing bar, front end one side of compound elliptical vibration luffing bar is provided with diamond pen, the rear end of compound elliptical vibration luffing bar is provided with transducer, and transducer is connected with supersonic generator by cable.
2. single excitation elliptical ultrasonic vibration trimming device according to claim 1, it is characterized in that: described clamp mechanism and centre-height guiding mechanism comprise vertical long through-hole that is arranged on pedestal top and the bolt that passes long through-hole and fix with compound elliptical vibration luffing bar.
3. according to claim 1 or 2 arbitrary described single excitation elliptical ultrasonic vibration trimming devices, it is characterized in that: described compound elliptical vibration luffing bar is made of for three sections cylindrical end, rectangle coupling part, vibration conversion end.
4. single excitation elliptical ultrasonic vibration trimming device according to claim 3 is characterized in that: described pedestal is provided with and is used for and the fixing fixed bolt hole of guideway of grinding machine.
5. single excitation elliptical ultrasonic vibration trimming device according to claim 4, it is characterized in that: described diamond pen is pressed on the end of compound elliptical vibration luffing bar by welding or screw thread, compound elliptical vibration luffing bar be connected by studs with transducer.
6. single excitation elliptical ultrasonic vibration trimming device according to claim 5 is characterized in that: being provided with the vertical direction angle at the end upside near the vibration conversion end of rectangle coupling part is the slope of α, wherein 0 °＜α＜90 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010612172 CN102120302A (en) | 2010-12-30 | 2010-12-30 | Single-excitation elliptical ultrasonic vibration finishing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010612172 CN102120302A (en) | 2010-12-30 | 2010-12-30 | Single-excitation elliptical ultrasonic vibration finishing device |
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| CN102120302A true CN102120302A (en) | 2011-07-13 |
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| CN 201010612172 Pending CN102120302A (en) | 2010-12-30 | 2010-12-30 | Single-excitation elliptical ultrasonic vibration finishing device |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103414373A (en) * | 2013-08-26 | 2013-11-27 | 苏州科技学院 | Single-incentive rotating ultrasonic motor |
| CN103414370A (en) * | 2013-08-26 | 2013-11-27 | 苏州科技学院 | Single-incentive linear ultrasonic motor |
| CN104259972A (en) * | 2014-09-02 | 2015-01-07 | 胡勋芳 | Cast aluminum die hole edge grinding device |
| CN104362895A (en) * | 2014-12-09 | 2015-02-18 | 苏州科技学院 | Singe-stimulating linear ultrasonic motor |
| CN104439683A (en) * | 2014-12-09 | 2015-03-25 | 苏州科技学院 | Single excitation ultrasonic elliptic vibration metal welding device |
| CN104440573A (en) * | 2014-12-09 | 2015-03-25 | 苏州科技学院 | Single electrical signal excitation ultrasonic elliptic vibration grinding wheel dressing device |
| CN104440558A (en) * | 2014-11-24 | 2015-03-25 | 河南理工大学 | Ultrasonic laser composite dressing method for grinding wheel |
| CN104440559A (en) * | 2014-11-24 | 2015-03-25 | 河南理工大学 | Ultrasonic laser composite dressing device for superabrasive grinding wheel |
| CN104440561A (en) * | 2014-12-09 | 2015-03-25 | 苏州科技学院 | Single-excitation ultrasonic elliptical vibration abrasion wheel dressing device |
| CN104440560A (en) * | 2014-12-09 | 2015-03-25 | 苏州科技学院 | Single excitation ultrasonic elliptic vibration grinding wheel dressing device |
| CN105397640A (en) * | 2015-12-16 | 2016-03-16 | 郑州磨料磨具磨削研究所有限公司 | Combined super-hard grinding wheel dresser |
| CN110405619A (en) * | 2019-08-14 | 2019-11-05 | 苏州科技大学 | A kind of ultrasonic elliptical vibratory abrasive burnishing device |
| CN114453228A (en) * | 2021-12-30 | 2022-05-10 | 广东工业大学 | Ultrasonic transmission component |
| WO2023097803A1 (en) * | 2021-12-02 | 2023-06-08 | 大连理工大学 | Novel three-dimensional ultrasonic elliptical vibration cutting device |
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103414370A (en) * | 2013-08-26 | 2013-11-27 | 苏州科技学院 | Single-incentive linear ultrasonic motor |
| CN103414373B (en) * | 2013-08-26 | 2015-09-02 | 苏州科技学院 | Single stimulated rotation ultrasonic motor |
| CN103414370B (en) * | 2013-08-26 | 2015-09-02 | 苏州科技学院 | Singly encourage linear ultrasonic motor |
| CN103414373A (en) * | 2013-08-26 | 2013-11-27 | 苏州科技学院 | Single-incentive rotating ultrasonic motor |
| CN104259972A (en) * | 2014-09-02 | 2015-01-07 | 胡勋芳 | Cast aluminum die hole edge grinding device |
| CN104440559A (en) * | 2014-11-24 | 2015-03-25 | 河南理工大学 | Ultrasonic laser composite dressing device for superabrasive grinding wheel |
| CN104440558A (en) * | 2014-11-24 | 2015-03-25 | 河南理工大学 | Ultrasonic laser composite dressing method for grinding wheel |
| CN104440561A (en) * | 2014-12-09 | 2015-03-25 | 苏州科技学院 | Single-excitation ultrasonic elliptical vibration abrasion wheel dressing device |
| CN104440573A (en) * | 2014-12-09 | 2015-03-25 | 苏州科技学院 | Single electrical signal excitation ultrasonic elliptic vibration grinding wheel dressing device |
| CN104440560A (en) * | 2014-12-09 | 2015-03-25 | 苏州科技学院 | Single excitation ultrasonic elliptic vibration grinding wheel dressing device |
| CN104439683A (en) * | 2014-12-09 | 2015-03-25 | 苏州科技学院 | Single excitation ultrasonic elliptic vibration metal welding device |
| CN104362895A (en) * | 2014-12-09 | 2015-02-18 | 苏州科技学院 | Singe-stimulating linear ultrasonic motor |
| CN105397640A (en) * | 2015-12-16 | 2016-03-16 | 郑州磨料磨具磨削研究所有限公司 | Combined super-hard grinding wheel dresser |
| CN110405619A (en) * | 2019-08-14 | 2019-11-05 | 苏州科技大学 | A kind of ultrasonic elliptical vibratory abrasive burnishing device |
| WO2023097803A1 (en) * | 2021-12-02 | 2023-06-08 | 大连理工大学 | Novel three-dimensional ultrasonic elliptical vibration cutting device |
| CN114453228A (en) * | 2021-12-30 | 2022-05-10 | 广东工业大学 | Ultrasonic transmission component |
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Application publication date: 20110713 |
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