CN102085752A - Air pressure type atomizing and ink-spraying marking device - Google Patents

Air pressure type atomizing and ink-spraying marking device Download PDF

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Publication number
CN102085752A
CN102085752A CN2010105528468A CN201010552846A CN102085752A CN 102085752 A CN102085752 A CN 102085752A CN 2010105528468 A CN2010105528468 A CN 2010105528468A CN 201010552846 A CN201010552846 A CN 201010552846A CN 102085752 A CN102085752 A CN 102085752A
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valve
liquid
gas
ink
pressure type
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CN102085752B (en
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尹周平
蔡伟林
周毅
王瑜辉
熊有伦
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Huazhong University of Science and Technology
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Huazhong University of Science and Technology
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Abstract

The invention provides an air pressure type atomizing and ink-spraying marking device which is used for marking a product on an automatic production line. In the air pressure type atomizing and ill-spraying marking device, air generated by an air compressor is divided into two paths after passing through an air tank and a main reducing valve, one path of air flows to a liquid transporting unit for transporting marking liquid in a pressure tank to an atomizing nozzle, and the other path of air passes through an air transporting unit to reach the atomizing nozzle so as to realize the atomization of the marking liquid. In addition, an electrical control unit is used for controlling the on or off of pipelines through which the two transporting units lead to the nozzle. The device can be expanded to be of a multi-branch ink-spraying marking manner, and each branch can be independently controlled. The invention has the characteristics of simple structure, low cost, convenience and flexibility; and marked signs are clear and easy to dry after the marking liquid is atomized, therefore, the air pressure type atomizing and ink-spraying marking device can be applied to the marking on the automatic detection production line in multiple fields.

Description

A kind of vapour-pressure type atomizing ink-jet marking device
Technical field
The present invention relates to a kind of vapour-pressure type atomizing ink-jet marking device, be used on the automatic production line product being carried out mark.
Background technology
On many automatic production lines, after product machines, need detect to guarantee the yield rate of final products properties of product.Need after the detection product is carried out mark, whether qualified to distinguish product, common method is stamped a mark at underproof product surface exactly.At present commonly use the method for ink-jet mark to come product is carried out mark.But the ink droplet of general ink-jetting style ejection is bigger, and even inadequately, is difficult for drying, usually needs to add dry operation.Though spray gun also commonly used carries out mark to product in the middle of the engineering, be used in particular for some relatively more accurate product or equipment, can carry out mark to product accurately, but bigger for many ink-jet scopes, concerning the less demanding mark of ink-jet fineness, too high with javelin marking cost.In addition for the spraying equipment on the market in order to reach reasonable spraying effect, equipment volume is generally huger, lacks enough flexibilities.
Summary of the invention
The object of the invention provide that a kind of mark is effective, simple in structure, with low cost, volume is little, the convenient atomizing of vapour-pressure type flexibly of control ink-jet marking device.
A kind of vapour-pressure type atomizing ink-jet marking device, the gas that air compressor 1 produces is successively through being divided into two-way behind gas tank 2 and the total road pressure-reducing valve 3, one road gas orders about liquid supply unit 5 mark liquid is transported to atomizer 7, another road arrives atomizer 7 by gas transport unit 4 and realizes the mark atomization of liquid, the pipeline break-make that other has electric control unit 6 controls two supply units to lead to atomizer.
Described liquid supply unit 5 comprises first throttle valve 51, first pressure-reducing valve 52, first magnetic valve 53, pressurized tank 55 and first stop valve 54 that joins successively, first throttle valve 51 pipelines connect described total road pressure-reducing valve 3, first stop valve, 54 pipelines connect described nozzle 7, the first magnetic valves 53 and also connect electric control unit 6.
Described pressurized tank 55 comprises tank body 553, gas buffer spare 552 and seal cover 551, and gas buffer spare 552 is located between tank body 553 and the seal cover 551, and seal cover 551 is provided with air inlet, and tank body 553 is provided with liquid outlet.
Described first magnetic valve 53 adopts two-way electromagnetic valve.
Described gas transport unit comprises second choke valve 41, second pressure-reducing valve 42, second magnetic valve 43 and second stop valve 44 that connects successively, second choke valve, 41 pipelines connect described total road pressure-reducing valve 3, second stop valve, 44 pipelines connect described atomizer 7, the second magnetic valves 43 and also connect electric control unit 6.
Described second magnetic valve 43 adopts two-way electromagnetic valve.
This device contains more than one atomizer 7, is nozzle arrangement gas circuit collection dress magnetic valve 81 and liquid road collection dress magnetic valve 82, by electric control unit 6 its break-makes of control, the gas circuit and the liquid road break-make that realize leading to each nozzle.
Technique effect of the present invention is embodied in:
1, employing is carried out the ink-jet mark with the mode of the atomization of liquid, and ink-jet mark amount of liquid even, ejection is controlled easily, and it is easily dry.
2, the power source of liquid conveying and the required gases at high pressure of the atomization of liquid have saved with pump and have done power source, compact conformation, flexible operation for same source of the gas provides.
3, used pressure tank construction is simple, has gas buffer, can prevent that gases at high pressure from causing liquid splash in the pressurized tank when air inlet is carried.
4, since liquid road and gas circuit with same source of the gas as power, the present invention is by the sequencing of the opening and closing of control liquid road and gas circuit, can make not have liquid after the ink-jet cutout and ooze, and also can prevent obstruction.
5,, can regulate the drop size after the spraying refinement by regulating first pressure-reducing valve on the liquid supply unit and second pressure-reducing valve on the gas transport unit.
6, used atomizer is common air atomizer spray nozzle, and price is low, and easily expands to the multiinjector form, realizes a covering device multiple spot ink-jet function, needn't use many cover ink discharge devices, reduces the mark cost.
Description of drawings
Fig. 1 is the structural representation of vapour-pressure type atomizing ink-jet marking device of the present invention.
Fig. 2 expands to the structural representation of multichannel nozzle marking device for vapour-pressure type atomizing ink-jet marking device of the present invention.
Fig. 3 is the structural upright exploded view of pressurized tank in the vapour-pressure type atomizing ink-jet marking device of the present invention.
The specific embodiment
Fig. 1 is one embodiment of the present invention, and vapour-pressure type atomizing ink-jet marking device of the present invention mainly comprises air compressor 1, gas tank 2, total road pressure-reducing valve 3, gas transport unit 4, liquid supply unit 5, electric control unit 6 and atomizer 7.The gas that is produced by air compressor 1 provides power for this device liquid conveying and atomizing after gas tank 2 buffering voltage stabilizings.Be provided with total road pressure-reducing valve 3 in the outlet of gas tank 2 and be used for regulating total road air pressure size, gas is divided into two-way behind total road pressure-reducing valve 3, one tunnel gas flow liquid supply unit 5 is transported to atomizer 7 with the mark liquid in the pressurized tank 55, and another road arrives atomizer 7 through gas transport unit 4 and realizes the mark atomization of liquid.
As shown in figures 1 and 3, liquid supply unit 5 comprises first throttle valve 51, first pressure-reducing valve 52, first magnetic valve 53, first stop valve 54 and pressurized tank 55.The road gas that flows out from total road pressure-reducing valve 3 passes through first throttle valve 51, first pressure-reducing valve 52 and first magnetic valve 53 successively, enters pressurized tank 55.The first throttle valve 51 and first pressure-reducing valve 52 are used for controlling gas flow respectively and regulate the air pressure size; First magnetic valve 53 that is provided with is used for controlling automatically the break-make of gas circuit.Pressurized tank 55 comprises tank body 553, seal cover 551 and gas bolster 552, gas enters the flow direction that tank body 553 preceding gas buffer spares 552 will change gas by the air inlet on the seal cover 551, change into the direction of vertical tank body 553 inwalls from script pressure at right angle jar 55 interior mark liquid levels directions, make the mark liquid in the tank body 553 be subjected to uniform gas pressure, avoid air-flow to cause the mark liquid splash.The mark liquid of pressurized tank 55 is flowing out through the liquid outlet on the tank body 553 under the effect of gas pressure, arrives the liquid interface of nozzle 7 by first stop valve, 54 backs.First stop valve 54 can manually be controlled the break-make of gas circuit, and off working state is in closed condition, prevents leak of liquid.
As shown in Figure 1, gas transport unit 4 comprises second choke valve 41, second pressure-reducing valve 42, second magnetic valve 43 and second stop valve 44, another road gas that flows out from total road pressure-reducing valve 3 passes through second choke valve 41, second pressure-reducing valve 42, second magnetic valve 43 and second stop valve 44 successively, arrives the gas interface of nozzle 7 at last.Second choke valve 41 and second pressure-reducing valve 42 are used for controlling gas flow respectively and regulate the air pressure size; Second magnetic valve 43 that is provided with and second stop valve 44 are used for respectively automatically and the manual break-make of controlling gas circuit, and second stop valve 44 is in closed condition under the off working state, stop gas to pass through.
As shown in Figure 1, the present invention also comprises electric control unit 6, the break-make of first magnetic valve 53 in second magnetic valve 43 and the liquid supply unit 5 in its control gas transport unit 4, and then the break-make that realizes leading to gas in the two supply unit pipelines.Electric control unit 6 can select for use the chip of band I/O control function to realize.
As shown in Figure 2, the present invention can expand to the form of multichannel ink-jet mark, on the basis of single channel ink-jet marking device embodiment shown in Figure 1, between gas transport unit 4 and nozzle 7, increase gas circuit collection dress magnetic valve 81 respectively, between liquid supply unit 5 and nozzle 7, increase liquid road collection dress magnetic valve 82 and can finish expansion.Gas circuit collection dress magnetic valve 81 and liquid road collection dress magnetic valve 82 are by integrated the forming of a plurality of magnetic valves that can independently control, and also by its every break-make of propping up way solenoid valve of electric control unit 6 controls, and then the break-make on each nozzle gas circuit and liquid road is led in realization.
Need manual unlocking first stop valve 54 and second stop valve 44 before the work of the present invention, open air compressor 1, make its inflation in gas tank 2, open total road pressure-reducing valve 3 after waiting gas pressures in the gas tank 2 stable to carry gases toward gas transport unit 4 and liquid supply unit 5 respectively.The preferred two-way electromagnetic valve of elementary cell of first magnetic valve 53, second magnetic valve 43, gas circuit collection dress magnetic valve 81 and liquid road collection dress magnetic valve 82 all is in closed condition usually.The gas of total road pressure-reducing valve 3 outputs is leaded up to and is directly entered atomizer 7 gas interfaces after the gas transport unit 4; Another road gas enters pressurized tank 55 after by first magnetic valve 53 in the liquid supply unit 5, and the pressure that gas produces in pressurized tank changes the power that mark liquid is carried into, and then with mark liquid input atomizer liquid interface.After atomizing in atomizer 7, mark liquid sprays from nozzle, thereby finish the product mark, and can obtain different ink-jet mark effects with second pressure-reducing valve 42 by regulating total road pressure-reducing valve 3, first throttle valve 51, first pressure-reducing valve 52, second choke valve 41.
Embodiment shown in Figure 1 is in when work, and first magnetic valve 53 and second magnetic valve 43 are finished make-break operation according to the signal of being accepted, and first magnetic valve lags behind the turn-on time of second magnetic valve 43 53 turn-on times; 43 turn-off times of second magnetic valve lag behind the turn-off time of first magnetic valve 53.Can guarantee enough air-flows like this with whole atomizations of liquid, effectively prevent from the middle of the cutout process, to have the phenomenon of drop outflow, can prevent that also liquid residue from forming obstruction at nozzle.
Embodiment shown in Figure 2 is when work, and first magnetic valve 53 and second magnetic valve 43 are in on-state, and gas circuit collection dress magnetic valve 81 and liquid road collection dress magnetic valve 82 are normally closed solenoid valve, and by electric unit 6 its break-makes of control.When wherein certain nozzle needs ink-jet, the break-make of the two-way electromagnetic valve on the gas circuit collection dress magnetic valve 81 of these nozzle correspondences of electric control unit 6 control and liquid road collection dress magnetic valve 82 every branch road, finish nozzle ink jet, thereby realize the function of a plurality of nozzles whiles or independent mark.In order to guarantee enough air-flows with whole atomizations of liquid, preventing is having drop to flow out and the nozzle phenomenon of blocking also needs to make on every branch road liquid road collection dress magnetic valve to lag behind the turn-on time that the gas circuit collection is adorned magnetic valve 81 82 turn-on times in the middle of the cutout process; Gas circuit collection dress 81 turn-off times of magnetic valve lag behind the turn-off time of liquid road collection dress magnetic valve 82.

Claims (8)

1. vapour-pressure type atomizing ink-jet marking device, the gas that air compressor (1) produces is divided into two-way after passing through gas tank (2) and total road pressure-reducing valve (3) successively, one road gas orders about liquid supply unit (5) mark liquid is transported to atomizer (7), another road arrives atomizer (7) by gas transport unit (4) and realizes the mark atomization of liquid, the pipeline break-make that other has electric control unit (6) control two supply units to lead to atomizer.
2. vapour-pressure type atomizing ink-jet marking device according to claim 1, it is characterized in that, described liquid supply unit (5) comprises first throttle valve (51), first pressure-reducing valve (52), first magnetic valve (53), pressurized tank (55) and first stop valve (54) that joins successively, first throttle valve (51) pipeline connects described total road pressure-reducing valve (3), first stop valve (54) pipeline connects described atomizer (7), and first magnetic valve (53) also connects electric control unit (6).
3. vapour-pressure type atomizing ink-jet marking device according to claim 2, it is characterized in that, described pressurized tank (55) comprises tank body (553), gas buffer spare (552) and seal cover (551), gas buffer spare (552) is located between tank body (553) and the seal cover (551), seal cover (551) is provided with air inlet, and tank body (553) is provided with liquid outlet.
4. vapour-pressure type atomizing ink-jet marking device according to claim 2 is characterized in that described first magnetic valve (53) adopts two-way electromagnetic valve.
5. vapour-pressure type atomizing ink-jet marking device according to claim 1, it is characterized in that, described gas transport unit comprises second choke valve (41), second pressure-reducing valve (42), second magnetic valve (43) and second stop valve (44) that connects successively, second choke valve (41) pipeline connects described total road pressure-reducing valve (3), second stop valve (44) pipeline connects described atomizer (7), and second magnetic valve (43) also connects electric control unit (6).
6. vapour-pressure type atomizing ink-jet marking device according to claim 5 is characterized in that described second magnetic valve (43) adopts two-way electromagnetic valve.
7. according to claim 1 or 2 or 3 or 4 or 5 or 6 described vapour-pressure type atomizing ink-jet marking devices, it is characterized in that this device contains more than one atomizer (7).
8. vapour-pressure type atomizing ink-jet marking device according to claim 7, it is characterized in that, this device also is atomizer (7) configuration gas circuit collection dress magnetic valve (81) and liquid road collection dress magnetic valve (82), control its break-make by electric control unit (6), realize leading to the gas circuit and the liquid road break-make of each atomizer.
CN 201010552846 2010-11-19 2010-11-19 Air pressure type atomizing and ink-spraying marking device Active CN102085752B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102555501A (en) * 2011-12-21 2012-07-11 深圳市润天智数字设备股份有限公司 Automatic negative pressure adjusting system and method
CN104129162A (en) * 2014-07-31 2014-11-05 黑金刚(福建)自动化科技股份公司 Intelligent mark line printing machine and automatic line printing technology adopting same
CN104138817A (en) * 2013-05-06 2014-11-12 无锡奥特维科技有限公司 Bubble-free micro-amount liquid opposite spraying system
CN104494312A (en) * 2014-12-18 2015-04-08 丹东奥龙射线仪器集团有限公司 High-speed pneumatic ink jetting labeler
CN107926680A (en) * 2017-11-07 2018-04-20 江苏省农业科学院 Atomising cultivation device
WO2018161546A1 (en) * 2017-03-09 2018-09-13 京东方科技集团股份有限公司 Printing device and printing method
CN110935339A (en) * 2018-09-21 2020-03-31 超重力有限公司 Pneumatic double-groove circulating system

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Publication number Priority date Publication date Assignee Title
US4999645A (en) * 1990-01-29 1991-03-12 Dell Marking Systems, Inc. Electronically controlled marking
CN2925008Y (en) * 2006-06-30 2007-07-18 华中科技大学 Electronic paste direct-write forming device
CN101036253A (en) * 2004-09-02 2007-09-12 百拉得动力系统公司 Method and apparatus for electrostatically coating an ion-exchange membrane or fluid diffusion layer with a catalyst layer

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4999645A (en) * 1990-01-29 1991-03-12 Dell Marking Systems, Inc. Electronically controlled marking
CN101036253A (en) * 2004-09-02 2007-09-12 百拉得动力系统公司 Method and apparatus for electrostatically coating an ion-exchange membrane or fluid diffusion layer with a catalyst layer
CN2925008Y (en) * 2006-06-30 2007-07-18 华中科技大学 Electronic paste direct-write forming device

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102555501A (en) * 2011-12-21 2012-07-11 深圳市润天智数字设备股份有限公司 Automatic negative pressure adjusting system and method
CN102555501B (en) * 2011-12-21 2015-09-30 深圳市润天智数字设备股份有限公司 A kind of automatic negative pressure adjusting system and method
CN104138817A (en) * 2013-05-06 2014-11-12 无锡奥特维科技有限公司 Bubble-free micro-amount liquid opposite spraying system
CN104129162A (en) * 2014-07-31 2014-11-05 黑金刚(福建)自动化科技股份公司 Intelligent mark line printing machine and automatic line printing technology adopting same
CN104494312A (en) * 2014-12-18 2015-04-08 丹东奥龙射线仪器集团有限公司 High-speed pneumatic ink jetting labeler
WO2018161546A1 (en) * 2017-03-09 2018-09-13 京东方科技集团股份有限公司 Printing device and printing method
US11584139B2 (en) 2017-03-09 2023-02-21 Boe Technology Group Co., Ltd. Printing apparatus and printing method
CN107926680A (en) * 2017-11-07 2018-04-20 江苏省农业科学院 Atomising cultivation device
CN110935339A (en) * 2018-09-21 2020-03-31 超重力有限公司 Pneumatic double-groove circulating system
CN110935339B (en) * 2018-09-21 2022-03-11 超重力有限公司 Pneumatic double-groove circulating system

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