CN101823396B

CN101823396B - Manufacturing process of electronic stained glass bricks

Info

Publication number: CN101823396B
Application number: CN2009100162310A
Authority: CN
Inventors: 田文顺; 孙国庆; 段海廷; 张满营; 李勇; 李庆远; 李晓东; 鲁文杰
Original assignee: Dezhou Zhenhua Decoration Glass Co Ltd
Current assignee: Dezhou Zhenhua Decoration Glass Co Ltd
Priority date: 2009-06-13
Filing date: 2009-06-13
Publication date: 2013-01-09
Anticipated expiration: 2029-06-13
Also published as: CN101823396A

Abstract

The invention provides a manufacturing process of an electronic stained glass bricks, which relates to a manufacturing method of a building material. The manufacturing process comprises the following steps of: manufacturing and processing a required pattern by using a computer; after the surface of a glass brick is thoroughly cleaned, frosting the surface of the brick or spraying glass glaze on the surface of the brick; positioning and arranging glass brick gratings in batches under the dust-free environment; carrying out electronic color mixing by using professional staining equipment; and determining the printing speed and the ink quantity according to the difference conditions of the surfaces of the bricks and the pixel of the pattern, spraying twice on the pattern subjected to fidelity, and finally, manufacturing the pattern on the surfaces of the glass bricks. The manufacturing process comprises manufacture of the pattern, pretreatment of the surfaces of the bricks, arrangement and positioning of the bricks, typesetting and output of the pattern, desiccation of the surfaces of finished products, inspection and packaging. The invention has mature process, large product batch, high rate of finished products and stable quality, avoids the artificial error, improves the working efficiency, strengthens the aesthetic feeling effect, reduces the production cost, and solves the problem that some complex patterns can not be manufactured.

Description

Manufacturing process of electronic stained glass bricks

Technical field

The present invention relates to a kind of manufacture method of construction material.

Background technology

Utilize the auxiliary materials such as glass lacquer, marble paper in the outer surface pattern-making of glass block, traditional technique has glass carving, vertical line, decoration firing, serigraphy etc.Numerous in variety, belong to handicraft product, but have the distortion defective bigger than normal of pattern and outdoor scene in the manufacturing process.Part technique is still immature, depends on and makes by hand, has human error.Yield poorly, yield rate is low, and cost is higher.Some complicated patterns can not be made.

Summary of the invention

In order to overcome the deficiencies in the prior art, the invention provides a kind of manufacturing process of electronic stained glass bricks, with yielding poorly of solving that prior art causes, the problem such as yield rate is low, cost is high, complex pattern can not be made.

The present invention solves the scheme that its technical problem adopts: utilize computer photograph to process required pattern, frosting or glass glaze spray treatment thoroughly after the cleaning, are carried out to the brick surface in the glass block surface.18～22 ℃ of temperature, under the dustfree environment of humidity 40～70%, in batches glass block grating positioning discharging utilizes professional colored drawing equipment, the electronics toning.Difference condition print speed and China ink amount according to brick surface and pattern pixel finally are made in the glass block surface with the pattern fidelity through twice spraying.Print speed 6pass, first pass China ink amount white brick is 15%, the frosting brick is 30%; Second time the China ink amount is 40%.Its manufacture craft is as follows:

1, design producing

At first open computer, open two softwares of printer.The machine preservative film is removed, open machine power.Be put into ps2.0 according to the customer requirement making image and mix up size.

2, brick surface pretreatment

1) frosting brick: wipe the brick surface dirt with dried cloth first, then use industrial alcohol wipe one time, it is dried to use cloth to wipe with again.Use without cotton paper before printing and wipe a brick face.

2) white brick: the brick face will spray one deck glass glaze, guarantees in the spraying process that environment is totally dustless, sprays rear airing 24 hours, uses before the printing without cotton paper and wipes a brick face.

3, brick discharging location

Being positioned in the computer by x of brick, the two-way accurate location of y axle is 1.0 centimetres according to machine physical location x axle initial point, y axle initial point is 5.2 centimetres.According to the size of machine, maximum every cases are printed 84 bricks, 7 of horizontally-arrangeds, 12 of tandems.

4, pattern is set type and is exported

Find hereof required pattern, being in type mixes up size, the input block number, and input China ink amount first pass China ink amount white brick is 15%, the frosting brick is 30%; Second time the China ink amount is 40%.

5, finished surface mummification

Dry through 24 after having printed.

6 check vannings

1) does an approved sample before whenever doing a kind of product pattern.

2) 1 meter of distance is observed: the stain of finished figure image surface 〉=1mm must not surpass 5, intensive can only the existence≤5cm scope.

3) brick face cleaning fluid spot diameter has not allowed greater than 2mm, has allowed 2 less than 2mm.

The phenomenons such as 4) the brick face is black without breaking, the stand is black, image blurring.

5) pattern wants consistent in the middle position of brick face, deviation≤2mm.

Meet the above test stone joint sealing of can casing.

Adopting good effect of the present invention is technical maturity, has avoided human error.Improved operating efficiency, product is large in batches, and yield rate is high, and steady quality has been strengthened aesthetic effect, has reduced production cost, has solved the difficult problem that some complicated patterns can not be made.

The specific embodiment

Draw the scenery with hills and waters pattern as example take glass block, concrete manufacture craft is as follows:

1, design producing

Utilize computer photograph to process required pattern, at first open computer, open two softwares of printer.The machine preservative film is removed, open machine power.Be put into ps2.0 according to the customer requirement making image and mix up size.

2, brick surface pretreatment

After the thorough cleaning in glass block surface, frosting or glass glaze spray treatment are carried out in the brick surface.

3, brick discharging location

18～22 ℃ of temperature, under the dustfree environment of humidity 40～70%, in batches glass block grating positioning discharging, being positioned in the computer by x of brick, the two-way accurate location of y axle is 1.0 centimetres according to machine physical location x axle initial point, y axle initial point is 5.2 centimetres.According to the size of machine, maximum every cases are printed 84 bricks, 7 of horizontally-arrangeds, 12 of tandems.

4, pattern is set type and is exported

Utilize professional colored drawing equipment, the electronics toning.Determine print speed and China ink amount according to the difference condition of brick surface and pattern pixel, the pattern fidelity finally is made in the glass block surface through twice spraying.Print speed 6pass, first pass China ink amount white brick is 15%, the frosting brick is 30%; Second time the China ink amount is 40%.Find hereof required pattern, being in type mixes up size, the input block number.Input China ink amount first pass white brick is 15%, and the frosting brick is 30%; Second time the China ink amount is 40%.

5, finished surface mummification

Dry through 24 after having printed.

6 check vannings

1) does an approved sample before whenever doing a kind of product pattern.

Meet the above test stone joint sealing of can casing.

Claims

1. manufacturing process of electronic stained glass bricks, it is characterized in that utilizing computer photograph to process required pattern, after the thorough cleaning in glass block surface, frosting or glass glaze spray treatment are carried out in the brick surface, 18～22 ℃ of temperature, under the dustfree environment of humidity 40～70%, in batches glass block grating positioning discharging, utilize professional colored drawing equipment, the electronics toning is determined print speed and China ink amount according to the difference condition of brick surface and pattern pixel, the pattern fidelity finally is made in the glass block surface through twice spraying, print speed 6pass, first pass China ink amount white brick is 15%, the frosting brick is 30%; Second time the China ink amount is 40%, and its manufacture craft is as follows:

(1) design producing

At first open computer, open two softwares of printer, the machine preservative film is removed, open machine power, be put into ps2.0 according to the customer requirement making image and mix up size;

(2) brick surface pretreatment

1) frosting brick: with dried cloth, industrial alcohol, wipe the brick surface dirt without cotton paper;

2) white brick: the brick face will spray one deck glass glaze, sprays rear airing 24 hours, uses before the printing without cotton paper and wipes a brick face;

(3) brick discharging location

Being positioned in the computer by x of brick, the two-way accurate location of y axle is 1.0 centimetres according to machine physical location x axle initial point, y axle initial point is 5.2 centimetres; According to the size of machine, maximum every cases are printed 84 bricks, 7 of horizontally-arrangeds, 12 of tandems;

(4) pattern is set type and is exported

Find hereof required pattern, being in type mixes up size, the input block number, and input China ink amount first pass white brick is 15%, the frosting brick is 30%; Second time the China ink amount is 40%;

(5) finished surface mummification

Dried through 24 hours after having printed;

(6) check vanning

1) does an approved sample before whenever doing a kind of product pattern;

2) 1 meter of distance is observed: the stain of finished figure image surface 〉=1mm must not surpass 5, intensive can only the existence≤5cm scope;

3) brick face cleaning fluid spot diameter has not allowed greater than 2mm, has allowed 2 less than 2mm;

4) the brick face is without disconnected China ink, stand China ink, image blurring phenomenon;

5) pattern wants consistent in the middle position of brick face, deviation≤2mm;

Meet the above test stone joint sealing of can casing.