Summary of the invention
At above technical problem, the invention provides a kind of liquid abrasive and preparation method thereof.
Liquid abrasive composition of the present invention is by weight percentage for containing white alundum powder 19~21%, stearic acid 3~5%, beeswax 0.5~1.5%, oleic acid 10~20%, aviation spirit 52~57%, aviation kerosene 2~6%.
The preparation method of liquid abrasive of the present invention is:
1, white alundum powder, stearic acid, beeswax, oleic acid, aviation spirit and aviation kerosene are mixed, blending ratio accounts for 19~21% for white alundum powder by weight percentage, stearic acid accounts for 3~5%, beeswax accounts for 0.5~1.5%, oleic acid accounts for 10~20%, aviation spirit accounts for 52~57%, and aviation kerosene accounts for 2~6%.Placement is no less than 150h under normal temperature condition then, and perhaps insulation is no less than 20h under 40 ℃ of conditions; Obtain mixture.
2, mixture is incubated 10~12h under 200 ± 5 ℃ condition, is cooled to room temperature then, be prepared into liquid abrasive.
Wherein the blending means of various materials is, mixes according to the order of white alundum powder, stearic acid, beeswax, oleic acid, aviation spirit and aviation kerosene, adds stearic acid earlier in white alundum powder, mixes; Add beeswax then, mix; Add oleic acid then, mix; Add oleic acid then, mix; Add aviation spirit then, mix; Add aviation kerosene then, mix.
Liquid abrasive preparation principle of the present invention is: stearic acid is dissolved in the gasoline, can increase the viscosity of gasoline, can reduce the sedimentation speed of abrasive particle simultaneously, and it is more even that abrasive particle is distributed, and stearic acid itself can also play cooling and lubricating and promotes oxidn effect; The aviation spirit evaporation rate is very fast, and is unfavorable to having ground, so add-on should be appropriate; Aviation kerosene can be controlled the evaporation rate of aviation spirit, also can play the effect of cooling and lubricating simultaneously; Beeswax can prevent that fine hair road from appearring in workpiece; Oleic add-on need be controlled in the suitable scope, avoids oleic acid too much workpiece surface to be produced destroying infection, avoids simultaneously that oleic acid is very few can not to work to white alundum powder.
The liquid abrasive of the present invention's preparation is easy to use, little to equipment damage, to stainless steel particularly metallic substance such as 1Cr13,2Cr13 extraordinary grinding effect is arranged, compare with common grinding cream, adopt consubstantiality hydrops body abrasive of the present invention, it is many also to have processing quantity, the advantage that process period is short; Liquid abrasive of the present invention has solved the stainless-steel grinding surfaceness and has been difficult for meeting the requirements of a difficult problem, has a good application prospect.
Embodiment
The white alundum powder that adopts in the embodiment of the invention is industrial white alundum powder, and main chemical compositions is for containing Al
2O
397~99wt%, Na
2O0.1~0.8wt%.
Stearic acid accord with Q/CYDZ the standard that adopts in the embodiment of the invention, 67.0~70.0 ℃ of fusing points, acid number (RQHmg/g) 193.0~199.0, ignition residue≤0.1%.
Oleic acid (the C that adopts in the embodiment of the invention
18H
34O
2) be industrial goods oleic acid, relative density 0.891~0.896, ignition residue (in vitriol)≤0.05%.
The beeswax that adopts in the embodiment of the invention is industrial beeswax.
Aviation spirit that adopts in the embodiment of the invention and aviation kerosene are industrial aviation spirit and industrial aviation kerosene.
Embodiment 1
In white alundum powder, add stearic acid, mix; Add beeswax then, mix; Add oleic acid then, mix; Add oleic acid then, mix; Add aviation spirit then, mix; Add aviation kerosene then, mix; Blending ratio accounts for 19% for white fused alumina by weight percentage, and stearic acid accounts for 4.5%, and beeswax accounts for 0.5%, and oleic acid accounts for 18%, and aviation spirit accounts for 52%, and aviation kerosene accounts for 6%.
Under normal temperature condition, place 150h then, obtain mixture.
Mixture is incubated 10h under 200 ± 5 ℃ condition, is cooled to room temperature then, be prepared into liquid abrasive.
Adopt the mechanical seal face of this liquid abrasive processing stainless steel sealing socket, seal face roughness Ra δ≤Ra0.2 after the processing, planeness is 0.0012, adopts 1000 milliliters of these liquid abrasives, can process 20 such workpiece, be 10min the process period of each workpiece.
Adopt common grinding cream to process the mechanical seal face of stainless steel sealing socket of the same race, processing back seal face roughness is Ra0.2≤Ra δ≤Ra0.4, adopts 1000 milliliters of common grinding cream can process 5 such workpiece, and be 40min the process period of each workpiece.
Embodiment 2
In white alundum powder, add stearic acid, mix, add beeswax then, mix, add oleic acid then, mix, add oleic acid then, mix, add aviation spirit then, mix, add aviation kerosene then, mix; Blending ratio accounts for 20% for white fused alumina by weight percentage, and stearic acid accounts for 3%, and beeswax accounts for 1%, and oleic acid accounts for 20%, and aviation spirit accounts for 54%, and aviation kerosene accounts for 2%.
Under normal temperature condition, place 150h then, obtain mixture.
Mixture is incubated 11h under 200 ± 5 ℃ condition, is cooled to room temperature then, be prepared into liquid abrasive.
Embodiment 3
In white alundum powder, add stearic acid, mix, add beeswax then, mix, add oleic acid then, mix, add oleic acid then, mix, add aviation spirit then, mix, add aviation kerosene then, mix; Blending ratio accounts for 21% for white fused alumina by weight percentage, and stearic acid accounts for 3%, and beeswax accounts for 1%, and oleic acid accounts for 20%, and aviation spirit accounts for 57%, and aviation kerosene accounts for 6%.
Under 40 ℃ of conditions, be incubated 20h then; Obtain mixture.
Mixture is incubated 12h under 200 ± 5 ℃ condition, is cooled to room temperature then, be prepared into liquid abrasive.
Embodiment 4
In white alundum powder, add stearic acid, mix, add beeswax then, mix, add oleic acid then, mix, add oleic acid then, mix, add aviation spirit then, mix, add aviation kerosene then, mix; Blending ratio accounts for 20% for white fused alumina by weight percentage, and stearic acid accounts for 3.5%, and beeswax accounts for 1.5%, and oleic acid accounts for 10%, and aviation spirit accounts for 56%, and aviation kerosene accounts for 5%.
Under 40 ℃ of conditions, be incubated 20h then; Obtain mixture.
Mixture is incubated 11h under 200 ± 5 ℃ condition, is cooled to room temperature then, be prepared into liquid abrasive.