CN101007443B - Preparation method of nanofiber toughening carbon fiber reinforced composite - Google Patents
Preparation method of nanofiber toughening carbon fiber reinforced composite Download PDFInfo
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- CN101007443B CN101007443B CN200710063099XA CN200710063099A CN101007443B CN 101007443 B CN101007443 B CN 101007443B CN 200710063099X A CN200710063099X A CN 200710063099XA CN 200710063099 A CN200710063099 A CN 200710063099A CN 101007443 B CN101007443 B CN 101007443B
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- 238000010041 electrostatic spinning Methods 0.000 claims description 12
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- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 description 18
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 18
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Images
Abstract
A nano-fiber toughened carbon fiber resin-based composite material preparation method belongs to composite material field. It is characterized by using the nano-fiber felt or membrane of thermoplastic engineering plastics as the toughening components. The preparation method is: using the carbon fiber pre-forming body as the negative pole receiver of static electricity spinning, directly spinning the thermoplastic engineering plastics nano-fiber felt or membrane on the pre-forming body, compared with the resin base of carbon fiber pre-forming body, the spinned nano-fiber felt or membrane has weight ratio; ballasting the pre-forming body of carbon fiber which contains nano-fiber felt or membrane, preparing the carbon fiber pre-forming body containing nano-fiber interlayer structure; curing in accordance with the composite materials molding process, preparing the toughened carbon fiber resin-based composite material. Compared with traditional toughening method, the invention has simpler shaping process, the fracture toughness property of carbon fiber resin-based composite material is significantly increased with less toughening component content, the yield rate of electrospinning is higher, it is easy to spread and application in actual production.
Description
Technical field
The present invention relates to a kind of preparation method of nanofiber toughening carbon fiber reinforced composite, belong to field of compound material.
Background technology
The preform of carbon fiber/resin matrix has been widely used in the advanced composite material field, and the resin matrix of current advanced composite material just develops towards high-ductility, direction high-strength, high temperature.Yet the toughness reinforcing of composite is a difficult point always, thermoplastic is blended into the resin matrix of composite, the intensity and the heat resistance that can in toughness reinforcing, keep composite, but owing to viscosity sharply increases the processing and forming difficulty that causes composite.In actual application, method for toughening need be complementary with the moulding process of advanced composite material, could solve the toughness problem of fibre reinforced composites and have its actual application value.The mode that traditional interlayer toughened method adopts thermoplastic particle or solvent method film shop layer to add more, and about addition reaches 15%, just can obtain reasonable toughening effect.But the toughness of thermoplastic itself makes it be difficult to be processed into micro-size particles, and the preparation process of solvent method film is more complicated then, and its difficult dissolubility will influence the flowability and the permeability of resin matrix, has therefore limited its practical application.
Electrostatic spinning has almost been included all polymer even organic-inorganic hybrid composite system as realizing one of Fibrotic method few in number of nano material.Nanofiber non-woven mat or film are collected the receiver of metal material usually, because carbon fiber has excellent conducting performance, the preform of carbon fiber/resin matrix can be used as the receiver of electrostatic spinning.Preform is that body is driven in the centre of preparation composite, be easy to processing and forming, if directly as the receiver of electrostatic spinning, can simplify nanofiber non-woven mat or the operability of film in actual application greatly with the preform of carbon fiber/resin matrix.
The diameter of nanofiber is generally between tens nanometers~one micron, and the hole dimension of non-woven mat is between several~hundreds of micron, and (specific area as the nanofiber of diameter 100nm is 1000m to have the specific area of superelevation
2About/g) and big porosity.United States Patent (USP) (6265333) with polybenzimidazoles (PBI) nanofiber of electrostatic spinning as time fortifying fibre, be incorporated into the prepreg surface of main fortifying fibre/resin matrix, under the prerequisite of the performance that does not reduce laminate and its weight of increase, realized the interlayer toughened of certain effect, improved with the interface of resin matrix and combine but its reason mainly is a time fortifying fibre.Chinese patent (200510027914) is distributed to the function nano particle in the polymer solution, prepared nano fiber non-woven fabric by electrostatic spinning, substantially do not influencing under the situation of thickness of composite material and weight, certain thickness nano fibrous membrane is inserted into the interface layer of composite, has prepared a kind of functional interlayer composite.Based on applying of glass fibre non-woven mat, the technology diversity and the performance of glass fiber reinforced plastics composite material have been promoted, its principle is to have utilized the loose structure of glass fibre non-woven mat to be beneficial to characteristics such as the infiltration of resin matrix and mechanical strength isotropic, and has improved manufacturability and adaptability greatly.If thermoplastic is prepared into the non-woven mat or the film of nanofiber, and has mass ratio with respect to the resin matrix in the preform, toughening effect can be reached, a new application of nanofiber mats or film can be opened up simultaneously structural composite material.
Summary of the invention
The technical problem to be solved in the present invention is the toughness reinforcing difficult problem that performance behind the composite material toughening and two aspects of method for toughening really solve fibre reinforced composites, a kind of preparation method of nanofiber toughening carbon fiber reinforced composite is provided, when increasing toughness, guaranteed that also modulus and heat resistance do not reduce, solve the difficult matching of general method for toughening and composite material process planning, and had actual using value.
The preparation method of nanofiber toughening carbon fiber reinforced composite of the present invention adopts the nanofiber mats of thermoplastic engineering plastic or film as toughness reinforcing component, be layed in the interlayer of the carbon fiber preform that contains resin matrix, reaction induced being separated by nanofiber mats or film in the resin matrix solidification process of preform realized toughening effect, prepares the carbon fiber resin matrix composite that a kind of toughness improves.
The toughening effect of described toughening composition is not that the form with nanofiber exists, but the little dissolubility that has improved in resin matrix of the diameter of nanofiber, the bigger serface of nanofiber and high porosity, improved resin matrix in the permeability of composite interlayer with to the wellability of fortifying fibre, and the thermoplastic realization response is induced be separated, the thermoplastic phase microballoon that is finally converted into diameter and is micro-meter scale is realized.
Fortifying fibre is a carbon fiber in the described toughening composition, and the electric conductivity of utilizing carbon fiber is continuous or directly be received in gap on the preform of carbon fiber/resin matrix with the nanofiber mats of thermoplastic engineering plastic or symphysis.
The preparation method of nanofiber toughening carbon fiber reinforced composite of the present invention comprises the following steps:
1) adopt electrospinning process to prepare the nanofiber of thermoplastic engineering plastic, with the preform of carbon fiber/resin matrix receiver as electrostatic spinning, directly with the nanofiber spinning on preform, form one deck nanofiber mats or film; The nanofiber mats of thermoplastic engineering plastic or film are 1.0%~5.0% with respect to the mass ratio of resin matrix in the carbon fiber preform; The diameter of nanofiber is between the 100-1000nm;
2) repeat above step 1), obtain carbon fiber preform that above-mentioned multilayer contains nanofiber mats or film after, the shop layer, preparation contains the carbon fiber preform of nanofiber sandwich structure;
3) moulding process according to composite solidifies, and is prepared into toughness reinforcing carbon fiber resin matrix composite.
Described step 1) adopts electrospinning process to prepare the nanofiber of thermoplastic engineering plastic, and wherein thermoplastic engineering plastic is one or several of polyether sulfone, polysulfones, PEI, polyether-ketone, polyester, Polyamide Engineering Plastic; Thermoplastic engineering plastic is dissolved in dimethyl formamide, dimethylacetylamide, acetone, carrene, trichloroethanes, dimethyl sulfoxide (DMSO), one or more solvents of oxolane, makes electrostatic spinning behind the solution.
The preform of described carbon fiber/resin matrix is the prepreg of carbon fiber; Carbon fibre fabric cloth; The carbon fiber needle punched fabric; Through change, weft-knitted and axial, multidirectional enhancing knitted fabric; Two dimension two is a kind of to, two-dimentional three-dimensional braid.
Contain resin matrix in the described carbon fiber preform, resin matrix is one of epoxy resin, bimaleimide resin, unsaturated-resin, polyimide resin, phenolic resins, cyanate ester resin, vinyl ester resin, and the volume content of carbon fiber is 50%-70% in the preform.
Advantage of the present invention:
The present invention utilizes the carbon fiber good electrical conductivity, with the preform of carbon fiber/resin matrix receiver as electrostatic spinning, directly with the nanofiber spinning on preform, by spreading the interlayer that layer promptly is layed in nanofiber carbon fiber resin matrix composite easily, more traditional method for toughening moulding process is simple.The little dissolubility that has improved in resin matrix of the diameter of nanofiber, the bigger serface of nanofiber and high porosity, improved resin matrix in the permeability of composite interlayer with to the wellability of fortifying fibre, therefore the thermoplastic realization response being induced is separated, the fracture toughness of carbon fiber resin matrix composite significantly improves under less toughness reinforcing constituent content, and the yield of electrospinning silk is higher, is easy to apply in actual production.Importantly the present invention has opened up a new application of nanofiber mats or film.
In addition, except that having the fracture toughness that significantly improves, the not high-modulus and the high-fire resistance of toughened system have also been kept by nanofiber toughened carbon fiber resin matrix composite.Adopt among the present invention the nanofiber toughened hot setting of polysulfones carbon fiber/epoxy resin preimpregnation cloth fracture toughness, mechanical property and hot property and during the contrast of toughened system and solvent method film toughened system is not listed in the table below.
Description of drawings:
Fig. 1 is the electromicroscopic photograph of polysulfones nanofiber mats.
Fig. 2 is the fracture toughness G of the nanofiber toughened carbon fiber/epoxy resin system of polysulfones
ICThe section electromicroscopic photograph of batten.
Fig. 3 is preparation method's process flow diagram of the present invention.
The number in the figure explanation
The preform of the carbon fibre resin matrix after 1-cutting
2-electrostatic spinning apparatus schematic diagram
3-contain the carbon fiber preform of 1 layer of nanofiber mats or film
4-contain the carbon fiber preform of nanofiber sandwich structure
5-composite board
The specific embodiment:
According to technology shown in Figure 3, at first the preform with carbon fiber is cut into suitable dimension, as the negative pole receiver of electrostatic spinning apparatus; Directly with the nanofiber spinning of thermoplastic engineering plastic on preform, form 1 layer of nanofiber mats or film; Repeat above-mentioned steps, obtain shop layer behind the preform of carbon fiber that multilayer contains nanofiber mats or film, preparation contains the carbon fiber preform of nanofiber sandwich structure; Moulding process according to composite solidifies, and is prepared into toughness reinforcing carbon fiber resin matrix composite.Wherein committed step is spinning, at first with thermoplastic vacuum drying oven drying under high temperature, is dissolved in suitable solvent then and makes solution before the spinning.At last the electrospinning wire connection is closed on the carbon fiber preform of receiving belt top of transversely movable sheet metal or continuous motion, the content of nanofiber is that the weight by preform before and after the spinning calculates.
Embodiment 1:
Choose the carbon fiber/epoxy resin preimpregnation cloth of hot setting, wherein resin system is that (ratio of weight and number is 100:30 to glycidyl amine epoxy resin (TGDDM)/DADPS (DDS)/boron trifluoride mono aminoethane: 1), carbon fiber is toray T700SC, by 180 * 150mm
2Size preimpregnation cloth is cut into 24, by 80 * 80mm
2Size preimpregnation cloth is cut into 16.Polysulfones (PSF) is chosen the P-1700 of AMOCO. company, after vacuum drying, is dissolved in the mixed solvent of dimethylacetylamide and acetone, is made into concentration and is 25% polysulfones solution.At voltage is 24KV, and flow velocity is 1.5ml/h, is under the condition of 16cm to the distance of preimpregnation cloth receiver, with polysulfones solution direct fabrics on preimpregnation cloth.The diameter of prepared nanofiber is 100~400nm, and as shown in Figure 1, through the calculating of weighing, the weight content of nanofiber is 1.0%.Then with 24 layers of tiling, wherein the shop is gone into the long poly tetrafluoroethylene (thickness 50 μ m) of 50mm (this pre-crackle is not the layer that the toughness reinforcing composite of preparation needs as pre-crackle between 12 layers and 13 layers, just in order to test fracture critical energy rate of release, this layer not in the actual product.Following embodiment is identical).At last according to curing process cure under pressure on vulcanizing press of 130 ℃/2h+180 ℃/2h+200 ℃/1h, pressure is 20MPa.The thickness of pressed sheet is 3mm, and sheet material cuts into 180 * 25mm, is made into the double cantilever beam sample again, can test fracture critical energy rate of release (G
Ic), be specially 0.493KJ/m
2With 16 layers of tiling, become sheet material according to above-mentioned process stempressing, the thickness of pressed sheet is 2mm, sheet material cuts into the sample of 80 * 6mm, can test bending strength, bending modulus and dynamic thermomechanical property, and bending strength is 1633MPa, bending modulus is 112GPa, and glass transition temperature is 265 ℃.
Embodiment 2:
Choose the carbon fiber/epoxy resin preimpregnation cloth of hot setting, wherein resin system is that (ratio of weight and number is 100:30 to glycidyl amine epoxy resin (TGDDM)/DADPS (DDS)/boron trifluoride mono aminoethane: 1), carbon fiber is toray T700SC, by 180 * 150mm
2Size preimpregnation cloth is cut into 24, by 80 * 80mm
2Size preimpregnation cloth is cut into 16.Polysulfones (PSF) is chosen the P-1700 of AMOCO. company, after vacuum drying, is dissolved in the mixed solvent of dimethylacetylamide and acetone, is made into concentration and is 25% polysulfones solution.At voltage is 24KV, and flow velocity is 1.5ml/h, is under the condition of 16cm to the distance of preimpregnation cloth receiver, with polysulfones solution direct fabrics on preimpregnation cloth.The diameter of prepared nanofiber is 100~400nm, and through the calculating of weighing, the weight content of nanofiber is 3.O%.With 24 layers of tiling, wherein the long poly tetrafluoroethylene (thickness 50 μ m) of 50mm is gone into as pre-crackle in the shop between 12 layers and 13 layers then.At last according to curing process cure under pressure on vulcanizing press of 130 ℃/2h+180 ℃/2h+200 ℃/1h, pressure is 20MPa.The thickness of pressed sheet is 3mm, and sheet material cuts into 180 * 25mm, is made into the double cantilever beam sample again, can test fracture critical energy rate of release (G
IC), be specially 0.808KJ/m
2With 16 layers of tiling, become sheet material according to above-mentioned process stempressing, the thickness of pressed sheet is 2mm, sheet material cuts into the sample of 80 * 6mm, can test bending strength, bending modulus and dynamic thermomechanical property, and bending strength is 1668MPa, bending modulus is 114GPa, and glass transition temperature is 263 ℃.
Embodiment 3:
Choose the carbon fiber/epoxy resin preimpregnation cloth of hot setting, wherein resin system is that (ratio of weight and number is 100:30 to glycidyl amine epoxy resin (TGDDM)/DADPS (DDS)/boron trifluoride mono aminoethane: 1), carbon fiber is toray T700SC, by 180 * 150mm
2Size preimpregnation cloth is cut into 24, by 80 * 80mm
2Size preimpregnation cloth is cut into 16.Polysulfones (PSF) is chosen the P-1700 of AMOCO. company, after vacuum drying, is dissolved in the mixed solvent of dimethylacetylamide and acetone, is made into concentration and is 25% polysulfones solution.At voltage is 24KV, and flow velocity is 1.5ml/h, is under the condition of 16cm to the distance of preimpregnation cloth receiver, with polysulfones solution direct fabrics on preimpregnation cloth.The diameter of prepared nanofiber is 100~400nm, and through the calculating of weighing, the weight content of nanofiber is 5.0%.With 24 layers of tiling, wherein the long poly tetrafluoroethylene (thickness 50 μ m) of 50mm is gone into as pre-crackle in the shop between 12 layers and 13 layers then.At last according to curing process cure under pressure on vulcanizing press of 130 ℃/2h+180 ℃/2h+200 ℃/1h, pressure is 20MPa.The thickness of pressed sheet is 3mm, and sheet material cuts into 180 * 25mm, is made into the double cantilever beam sample again, can test fracture critical energy rate of release (G
IC), be specially 0.868KJ/m
2From accompanying drawing 2, can obviously find out the thermoplastic phase microballoon that nanofiber is separated and forms, so fracture toughness improves significantly.With 16 layers of tiling, become sheet material according to above-mentioned process stempressing, the thickness of pressed sheet is 2mm, sheet material cuts into the sample of 80 * 6mm, can test bending strength, bending modulus and dynamic thermomechanical property, and bending strength is 1695MPa, bending modulus is 115GPa, and glass transition temperature is 260 ℃.
Comparative example 1:
Choose the carbon fiber/epoxy resin preimpregnation cloth of hot setting, wherein resin system is that (ratio of weight and number is 100:30 to glycidyl amine epoxy resin (TGDDM)/DADPS (DDS)/boron trifluoride mono aminoethane: 1), carbon fiber is toray T700SC, by 180 * 150mm
2Size 24 that preimpregnation cloth is cut into, by 80 * 80mm
2Size preimpregnation cloth is cut into 16.Polysulfones (PSF) is chosen the P-1700 of AMOCO. company, after vacuum drying, is dissolved in that to be made into concentration in the carrene be 10% polysulfones solution, solution is poured on the glass plate and with glass bar wipes off repeatedly.After at room temperature placing 6 hours, scrape the PS membrane that obtains the solvent method preparation, put into vacuum drying oven again and be warmed up to 150 ℃ of removal residual solvents.Be cut into 180 * 150mm then
2Size spread in 24 layers of preimpregnation cloth, wherein the long poly tetrafluoroethylene (thickness 50 μ m) of 50mm is gone into as pre-crackle in the shop between 12 layers and 13 layers.Through the calculating of weighing, the weight content of solvent method film is 1.0%.Curing process according to embodiment 1 is molded into sheet material at last, and the thickness of pressed sheet is 3mm, and sheet material cuts into 180 * 25mm, is made into the double cantilever beam sample again, can test fracture critical energy rate of release (G
IC), be specially 0.370KJ/m
2Be cut into 80 * 80mm
2Size spread in 16 layers of preimpregnation cloth, become sheet material according to above-mentioned process stempressing, the thickness of pressed sheet is 2mm, sheet material cuts into the sample of 80 * 6mm, can test bending strength, bending modulus and dynamic thermomechanical property, bending strength is 1564MPa, and bending modulus is 107GPa, and glass transition temperature is 263 ℃.
Comparative example 2:
Choose the carbon fiber/epoxy resin preimpregnation cloth of hot setting, wherein resin system is that (ratio of weight and number is 100:30 to glycidyl amine epoxy resin (TGDDM)/DADPS (DDS)/boron trifluoride mono aminoethane: 1), carbon fiber is toray T700SC, by 180 * 150mm
2Size 24 that preimpregnation cloth is cut into, by 80 * 80mm
2Size preimpregnation cloth is cut into 16.Polysulfones (PSF) is chosen the P-1700 of AMOCO. company, after vacuum drying, is dissolved in that to be made into concentration in the carrene be 10% polysulfones solution, solution is poured on the glass plate and with glass bar wipes off repeatedly.After at room temperature placing 6 hours, scrape the PS membrane that obtains the solvent method preparation, put into vacuum drying oven again and be warmed up to 150 ℃ of removal residual solvents.Be cut into the size that conforms to preimpregnation cloth then and spread in 24 layers of preimpregnation cloth, wherein the long poly tetrafluoroethylene (thickness 50 μ m) of 50mm is gone into as pre-crackle in the shop between 12 layers and 13 layers.Through the calculating of weighing, the weight content of solvent method film is 3.0%.Curing process according to embodiment 1 is molded into sheet material at last, and the thickness of pressed sheet is 3mm, and sheet material cuts into 180 * 25mm, is made into the double cantilever beam sample again, can test fracture critical energy rate of release (G
IC), be specially 0.536KJ/m
2Be cut into 80 * 80mm
2Size spread in 16 layers of preimpregnation cloth, become sheet material according to above-mentioned process stempressing, the thickness of pressed sheet is 2mm, sheet material cuts into the sample of 80 * 6mm, can test bending strength, bending modulus and dynamic thermomechanical property, bending strength is 1460MPa, and bending modulus is 105GPa, and glass transition temperature is 258 ℃.
Comparative example 3:
Choose the carbon fiber/epoxy resin preimpregnation cloth of hot setting, wherein resin system is that (ratio of weight and number is 100:30 to glycidyl amine epoxy resin (TGDDM)/DADPS (DDS)/boron trifluoride mono aminoethane: 1), carbon fiber is toray T700SC, by 180 * 150mm
2Size 24 that preimpregnation cloth is cut into, by 80 * 80mm
2Size preimpregnation cloth is cut into 16.Polysulfones (PSF) is chosen the P-1700 of AMOCO. company, after vacuum drying, is dissolved in that to be made into concentration in the carrene be 10% polysulfones solution, solution is poured on the glass plate and with glass bar wipes off repeatedly.After at room temperature placing 6 hours, scrape the PS membrane that obtains the solvent method preparation, put into vacuum drying oven again and be warmed up to 150 ℃ of removal residual solvents.Be cut into the size that conforms to preimpregnation cloth then and spread in 24 layers of preimpregnation cloth, wherein the long poly tetrafluoroethylene (thickness 50 μ m) of 50mm is gone into as pre-crackle in the shop between 12 layers and 13 layers.Through the calculating of weighing, the weight content of solvent method film is 5.0%.Curing process according to embodiment 1 is molded into sheet material at last, and the thickness of pressed sheet is 3mm, and sheet material cuts into 180 * 25mm, is made into the double cantilever beam sample again, can test fracture critical energy rate of release (G
IC), be specially 0.618KJ/m
2Be cut into 80 * 80mm
2Size spread in 16 layers of preimpregnation cloth, become sheet material according to above-mentioned process stempressing, the thickness of pressed sheet is 2mm, sheet material cuts into the sample of 80 * 6mm, can test bending strength, bending modulus and dynamic thermomechanical property, bending strength is 1367MPa, and bending modulus is 102GPa, and glass transition temperature is 253 ℃.
Embodiment 4:
Choose the carbon fiber/epoxy resin preimpregnation cloth of hot setting, wherein resin system is that (ratio of weight and number is 100:30 to glycidyl amine epoxy resin (TGDDM)/DADPS (DDS)/boron trifluoride mono aminoethane: 1), carbon fiber is toray T300B, by 180 * 150mm
2Size preimpregnation cloth is cut into 24, by 80 * 80mm
2Size preimpregnation cloth is cut into 16.Polysulfones (PSF) is chosen the P-1700 of AMOCO. company, after vacuum drying, is dissolved in the mixed solvent of dimethylacetylamide and acetone, is made into concentration and is 23% polysulfones solution.At voltage is 24KV, and flow velocity is 2.4ml/h, is under the condition of 15cm to the distance of preimpregnation cloth receiver, with polysulfones solution direct fabrics on preimpregnation cloth.The diameter of prepared nanofiber is 550~1000nm, and through the calculating of weighing, the weight content of nanofiber is 3.3%.With 24 layers of tiling, wherein the long poly tetrafluoroethylene (thickness 50 μ m) of 50mm is gone into as pre-crackle in the shop between 12 layers and 13 layers then.At last according to curing process cure under pressure on vulcanizing press of 130 ℃/2h+180 ℃/2h+200 ℃/1h, pressure is 20MPa.The thickness of pressed sheet is 3mm, and sheet material cuts into 180 * 25mm, is made into the double cantilever beam sample again, can test fracture critical energy rate of release (G
IC), be specially 0.789KJ/m
2With 16 layers of tiling, be molded into sheet material according to above-mentioned curing process, the thickness of pressed sheet is 2mm, sheet material cuts into the sample of 80 * 6mm, can test bending strength, bending modulus and dynamic thermomechanical property, bending strength is 1420MPa, and bending modulus is 125GPa, and glass transition temperature is 251 ℃.
Comparative example 4:
Choose the carbon fiber/epoxy resin preimpregnation cloth of hot setting, wherein resin system is that (ratio of weight and number is 100:30 to glycidyl amine epoxy resin (TGDDM)/DADPS (DDS)/boron trifluoride mono aminoethane: 1), carbon fiber is toray T300B, by 180 * 150mm
2Size 24 that preimpregnation cloth is cut into, by 80 * 80mm
2Size preimpregnation cloth is cut into 16.Polysulfones (PSF) is chosen the P-1700 of AMOCO. company, after vacuum drying, is dissolved in that to be made into concentration in the carrene be 10% polysulfones solution, solution is poured on the glass plate and with glass bar wipes off repeatedly.After at room temperature placing 6 hours, scrape the PS membrane that obtains the solvent method preparation, put into vacuum drying oven again and be warmed up to 150 ℃ of removal residual solvents.Be cut into the size that conforms to preimpregnation cloth then and spread in 24 layers of preimpregnation cloth, wherein the long poly tetrafluoroethylene (thickness 50 μ m) of 50mm is gone into as pre-crackle in the shop between 12 layers and 13 layers.Through the calculating of weighing, the weight content of solvent method film is 3.3%.Curing process according to embodiment 1 is molded into sheet material at last, and the thickness of pressed sheet is 3mm, and sheet material cuts into 180 * 25mm, is made into the double cantilever beam sample again, can test fracture critical energy rate of release (G
IC), be specially 0.517KJ/m
2Be cut into 80 * 80mm
2Size spread in 16 layers of preimpregnation cloth, become sheet material according to above-mentioned process stempressing, the thickness of pressed sheet is 2mm, sheet material cuts into the sample of 80 * 6mm, can test bending strength, bending modulus and dynamic thermomechanical property, bending strength is 1273MPa, and bending modulus is 115GPa, and glass transition temperature is 246 ℃.
Embodiment 5:
Choose the preimpregnation cloth of the two dimension two of hot setting to carbon cloth/epoxy resin, wherein resin system is bisphenol-A glycidol ether (DGEBA)/DADPS (DDS)/boron trifluoride mono aminoethane (ratio of weight and number is 100: 33: 1), carbon cloth is the G803 of toray, by 180 * 150mm
2Size preimpregnation cloth is cut into 24, by 80 * 80mm
2Size preimpregnation cloth is cut into 16.The polyether sulfone (PES) that thermoplastic selects for use Jilin University to provide after vacuum drying, is dissolved in the dimethyl formamide, is made into concentration and is 20% solution.At voltage is 18KV, and flow velocity is 1.7ml/h, is under the condition of 14cm to the distance of preimpregnation cloth receiver, with polyether sulfone solution direct fabrics on preimpregnation cloth.The diameter of prepared nanofiber is 150~550nm, and through the calculating of weighing, the weight content of nanofiber is 1.78%.With 24 layers of tiling, wherein the long poly tetrafluoroethylene (thickness 50 μ m) of 50mm is gone into as pre-crackle in the shop between 12 layers and 13 layers then.At last according to curing process cure under pressure on vulcanizing press of 120 ℃/0.5h+190 ℃/2h, pressure is 20MPa.The thickness of pressed sheet is 3mm, and sheet material cuts into 180 * 25mm, is made into the double cantilever beam sample again, can test fracture critical energy rate of release (G
IC), 0.469KJ/m
2(the G of toughened system not
ICBe 0.324KJ/m
2).With 16 layers of tiling, be molded into sheet material according to above-mentioned curing process, the thickness of pressed sheet is 2mm, sheet material cuts into the sample of 80 * 6mm, can test bending strength, bending modulus and dynamic thermomechanical property, bending strength is 1606MPa, and bending modulus is 100.6GPa, and glass transition temperature is 218 ℃.
Embodiment 6:
Choose the preimpregnation cloth of the carbon fiber/bismaleimide resin of hot setting, carbon fiber is the T300 of Japanese eastern nation, by 180 * 150mm
2Size preform is cut into 24, by 80 * 80mm
2Size preimpregnation cloth is cut into 16.Thermoplastic engineering plastic is selected the PEI (PEI) of GE company for use, after vacuum drying, is dissolved in the trichloroethanes, is made into concentration and is 14% solution.At voltage is 15KY, and flow velocity is 1.4ml/h, is under the condition of 15cm to the distance of preimpregnation cloth receiver, with polyetherimide amine aqueous solution direct fabrics on preimpregnation cloth.The diameter of prepared nanofiber is 400~700nm, and through the calculating of weighing, the weight content of nanofiber is 4.32%.Then according to a graded with 24 layers of tiling, wherein the long poly tetrafluoroethylene (thickness 50 μ m) of 50mm is gone into as pre-crackle in the shop between 12 layers and 13 layers.At last according to curing process cure under pressure on vulcanizing press of 180 ℃/2h+200 ℃/4h, pressure is 20MPa.The thickness of pressed sheet is 3mm, and sheet material cuts into 180 * 25mm, is made into the double cantilever beam sample again, test fracture critical energy rate of release (G
IC) be 0.709KJ/m
2(the G of toughened system not
ICBe 0.294KJ/m
2).With 16 layers of tiling, become sheet material according to above-mentioned process stempressing, the thickness of pressed sheet is 2mm, sheet material cuts into the sample of 80 * 6mm, can test bending strength, bending modulus and dynamic thermomechanical property, and bending strength is 1491MPa, bending modulus is 109GPa, and glass transition temperature is 259 ℃.
Claims (3)
1. the preparation method of a nanofiber toughening carbon fiber reinforced composite is characterized by, and may further comprise the steps:
1) adopt electrospinning process to prepare the nanofiber of thermoplastic engineering plastic, with the preform of carbon fiber/resin matrix receiver as electrostatic spinning, directly with the nanofiber spinning on preform, form one deck nanofiber mats or film; The nanofiber mats of thermoplastic engineering plastic or film are 1.0%~5.0% with respect to the mass ratio of resin matrix in the carbon fiber preform; The diameter of nanofiber is between the 100-1000nm; And the volume content of carbon fiber is 50%-70% in the preform;
2) repeat above step 1), after obtaining a plurality of carbon fiber preforms that contain nanofiber mats or film, by shop layer nanofiber is layed in the interlayer of the carbon fiber preform that contains resin matrix, preparation contains the carbon fiber preform of nanofiber sandwich structure;
3) moulding process according to composite solidifies, and is prepared into toughness reinforcing carbon fiber resin matrix composite.
2. the preparation method of nanofiber toughening carbon fiber reinforced composite according to claim 1, it is characterized in that: described step 1) adopts electrospinning process to prepare the nanofiber of thermoplastic engineering plastic, and wherein thermoplastic engineering plastic is one or several of polyether sulfone, polysulfones, PEI, polyether-ketone, polyester, Polyamide Engineering Plastic; Thermoplastic engineering plastic is dissolved in dimethyl formamide, dimethylacetylamide, acetone, carrene, trichloroethanes, dimethyl sulfoxide (DMSO), one or more solvents of oxolane, makes electrostatic spinning behind the solution.
3. the preparation method of nanofiber toughening carbon fiber reinforced composite according to claim 1, it is characterized in that: contain resin matrix in the described carbon fiber preform, resin matrix is one of epoxy resin, bimaleimide resin, polyimide resin, phenolic resins, cyanate ester resin.
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CN110818306B (en) * | 2019-11-21 | 2020-08-18 | 四川大学 | Reinforcing and toughening agent for concrete and preparation method and application thereof |
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