Automatic method for not interferential arranging hardware pieces on press die holder
[technical field]
The present invention relates to a kind of handware automatic placement method, particularly relate to a kind of automatic method for not interferential arranging hardware pieces on press die holder.
[background technology]
In general, punching die frame is by from top to bottom order, comprise top deck, top block, upper plate, upper bolster, upper padding plate, train wheel bridge, go up backboard, on take off plate, strip, lower bolster, lower bolster, die shoe, bottom seat pad and bottom deck.After punching die frame generates, will arrange for the hardware on it, the handware that need arrange generally include socket head cap screw, inner guiding post, fixed pin, interior limited post, outer guiding post, bottom seat pad screw, top deck and upper bolster attachment screw, top deck and train wheel bridge attachment screw, upper bolster and train wheel bridge attachment screw, upper bolster and train wheel bridge be connected and fixed pin, on take off the contour sleeve of plate, on take off plate and last backboard attachment screw, upper bolster and upper padding plate attachment screw, patrix spring, hang screw hole and outer limited post.
When carrying out hardware component arranging, generally will manually arrange by the design engineer, a shortcoming of doing like this is that layout varies with each individual in the past, and personal experience and custom can cause arrange unreasonable; The 2nd, even at same set of punching die frame, the result that same slip-stick artist arranges at every turn also is not quite similar, and the neither one standardization can be sayed; The 3rd, inhomogeneity mould bases, the handware on it are arranged also respectively has feature, One's name is legion, manual type very easily to produce Lou cloth and wrong cloth, and is difficult for checking; The 4th, the rational distributing order of neither one often moves important handware when causing arranging, be easy to generate the interference problem of arranging.At present, though also some can realize the partial automation that handware is arranged at software or small routine that handware is arranged, can not effectively address the above problem.
Avoid manual type to carry out handware and arrange, arranging of helping avoid that the interference problem of arranging because of handware causes is unreasonable and chaotic.
[summary of the invention]
In view of above content, be necessary to provide a kind of automatic method for not interferential arranging hardware pieces on press die holder accurately more rationally.
Better embodiment of the present invention provides a kind of automatic method for not interferential arranging hardware pieces on press die holder, and this method comprises: the distance of (a) reading in the relative lower bolster of the socket head cap screw edge of setting from the interface; (b) select the socket head cap screw arranging rule with reference to a kind of algorithm, carry out arranging of lower bolster socket head cap screw; (c) be that initial reference coordinate calculates with screw around the lower bolster, carry out inner guiding post and arrange; (d) call the algorithm of layouting accordingly according to the template length scale, carry out the lower bolster fixed pin and arrange; (e) be reference with the inner guiding post, limited post is arranged in carrying out; (f) select arrangement form according to the characteristic of mould bases type and each template, carry out outer guiding post and arrange; (g) select the bottom seat pad screw specification according to the punch press length scale that is able to behave well in public, carry out the bottom seat pad screw and arrange; (h) judge whether patrix selects the spring box structure for use; (i1) if, carry out top deck and the upper bolster attachment screw is arranged then with reference to transversely filling up placement of foot; (i2) the horizontal and vertical pad pin of reference carries out top deck and the train wheel bridge attachment screw is arranged; (k), carry out upper bolster and train wheel bridge and be connected and fixed pin row cloth with reference to the arranging rule of lower bolster fixed pin; (l) obtain contour sleeve quantity by a kind of algorithm, determine corresponding arranging rule, take off the contour sleeve of plate on carrying out and arrange according to contour sleeve quantity; (m), take off plate on carrying out and last backboard attachment screw is arranged according to template size; (n) carry out upper bolster and the upper padding plate attachment screw is arranged; (o), carry out the patrix spring and arrange according to the patrix spring structure; (p) hanging screw hole arranges; (q) carrying out outer limited post arranges.Flow process finishes.
Wherein between step (h) and step (k), further comprise:
(j1),, carry out top deck and the upper bolster attachment screw is arranged then with reference to vertical top block position if patrix is not selected the spring box structure for use;
(j2) according to the front and back widthwise edge and about vertical limit, carry out upper bolster and the train wheel bridge attachment screw is arranged.
Compare prior art, described automatic method for not interferential arranging hardware pieces on press die holder is fully considered robotization and standardization that the handware structure is arranged, avoids the interference and chaotic of arranging that causes because of the reason of manually arranging.
[description of drawings]
Fig. 1 is a formwork structure synoptic diagram of the present invention.
Fig. 2 is the automatic non-interference of the automatic method for not interferential arranging hardware pieces on press die holder better embodiment of the present invention program function module map of arranging.
Fig. 3 is the concrete implementing procedure figure of automatic method for not interferential arranging hardware pieces on press die holder better embodiment of the present invention.
[embodiment]
Consulting shown in Figure 1ly, is formwork structure synoptic diagram of the present invention.Wherein P represents the length of template; B represents the template width; H represents the distance of the upper left corner of template screw apart from last edges of boards; L represents the distance of the upper left corner of template screw apart from left edges of boards.What Pm-1, Pm-n, P1-1 and P1-n represented is each point initial position around the template, and it all has a coordinate, as: X (P1-1)=L, Y (P1-1)=H; X (P1-n)=P-L, Y (P1-n)=H; X (Pm-1)=L, Y (Pm-1)=B-H; X (Pm-n)=P-L, Y (Pm-n)=B-H.Lower bolster version is also taken this as the standard among the present invention.
Consulting shown in Figure 2ly, is the automatic non-interference of the automatic method for not interferential arranging hardware pieces on press die holder better embodiment of the present invention program function module map of arranging.This automatic non-interference program 1 of arranging can be installed in the computing equipment (as PC, not shown), and it comprises: one imports module 10, is used for reading in from the interface distance at the relative lower bolster of the socket head cap screw edge of setting; One calling module 12, be used for selecting to call various arranging rule, as lower bolster socket head cap screw arranging rule, call the different size screw, as specification is the bottom seat pad screw of M10 and M12, calls various arrangement forms, as seven kinds of arrangement forms of outer guiding post, and call the algorithm of layouting, the algorithm of layouting of arranging as the lower bolster fixed pin; One processing module 14 is used to carry out arranging of each corresponding framework; And a judge module 16, be used to judge whether patrix selects the spring box structure for use.
Consulting shown in Figure 3ly, is the concrete implementing procedure figure of automatic method for not interferential arranging hardware pieces on press die holder better embodiment of the present invention.At first, import module 10 is read in the relative lower bolster of the socket head cap screw edge of setting from the interface distance (step S20).Calling module 12 is selected the socket head cap screw arranging rule with reference to a kind of algorithm, processing module 14 is carried out arranging of lower bolster socket head cap screw, as: calculate the F value by formula F=(2* (P-2*L)+2* (B-2*H))/K, wherein the value of K is a constant, as: when needs during at template middle position cloth screw, K gets 165; When not at middle position cloth screw, K gets 130, with F and 4,5,6,8,9,10,11,12 relatively, and gets a N value near F value in these several numbers, again by the socket head cap screw arranging rule (step S22) of N value selection correspondence.Processing module 14 is that initial reference coordinate calculates with screw around the lower bolster, carries out inner guiding post arrange (step S24).Calling module 12 calls the algorithm of layouting accordingly according to the template length scale, processing module 14 is carried out the lower bolster fixed pin and is arranged, as: when template length during more than or equal to 300 millimeters, call one at four jiaos of algorithms of layouting of layouting, when less than 300 millimeters, call one in the upper left corner and last cell the algorithm of layouting (step S26) that point is layouted.Processing module 14 is reference with the inner guiding post, limited post is arranged in carrying out, as: at first, in template is reference with the inner guiding post all around, to the skew U of template center, the U value is calculated by an algorithm, as: U=L2-H '/2+RT/2, wherein L2 represents the distance of upper left corner inner guiding post apart from the template upper edge, H ' expression screw counter bore footpath, a variable of limited post external diameter in RT represents, then, if template length more than or equal to a fixed value (as 380 millimeters), then in the template front and rear side respectively increase an interior limited post (its coordinate consider the back surface parts interference problem, with central point respectively toward about respectively be offset a bit of distance, as 38 millimeters) (step S28).Calling module 12 is selected arrangement form according to the characteristic of mould bases type and each template, processing module 14 is carried out outer guiding post and is arranged, wherein outer guiding post has seven kinds of arrangement forms, promptly in two types, outer two types, back two types, interior two types, outer four types, interior four types and in six types (step S30).Calling module 12 is selected the bottom seat pad screw specification according to the punch press length scale that is able to behave well in public, processing module 14 is carried out the bottom seat pad screw and is arranged, wherein the bottom seat pad screw has two kinds of specifications, to select specification for use during more than or equal to a fixed value (as 950 millimeters) be the screw of M12 to length when punch press is able to behave well in public, otherwise select the screw (step S32) of M10 for use.Judge module 16 judges whether patrix selects spring box structure (step S34) for use.If then processing module 14 is with reference to transversely filling up placement of foot, carry out top deck and upper bolster attachment screw arrange (step S36).Processing module 14 is with reference to laterally and vertical pad pin, carries out top deck and train wheel bridge attachment screw arrange (step S38).Processing module 14 is carried out upper bolster and train wheel bridge and is connected and fixed pin row cloth (step S44) with reference to the arranging rule of lower bolster fixed pin.Processing module 14 is obtained contour sleeve quantity by a kind of algorithm, determines corresponding arranging rule according to contour sleeve quantity, takes off the contour sleeve of plate on carrying out and arranges.As: by formula F=((P-2*L)/K) value of drawing F multiply by 2 behind the F value round, draws contour sleeve quantity (step S46).Processing module 14 is according to template size, takes off plate on carrying out and last backboard attachment screw is arranged, as: when template length P smaller or equal to 370 millimeters, the template width B is during smaller or equal to 320 millimeters, and back gauge M gets B/5, when P smaller or equal to 370 millimeters, B is during greater than 320 millimeters, M gets 2B/5, when P greater than 370 millimeters, B is during smaller or equal to 320 millimeters, M gets P/3, when P greater than 370 millimeters, B is during greater than 320 millimeters, M gets 2L/3 (step S48).Processing module 14 carries out upper bolster and the upper padding plate attachment screw is arranged, wherein coordinate points arrange consistent with inner guiding post (step S50).Processing module 14 calculates the coordinate figure of arranging according to the patrix spring structure, carrying out the patrix spring arranges, as: the mould inner spring is initial with 4 at template angle, by a kind of algorithm (as C1=d5/2+12, C2=(d1+d5)/2+12, wherein d1 represents the guide pillar diameter, and d5 represents spring diameter) calculate coordinate figure (step S52).Processing module 14 is hung screw hole arrange (step S54).Processing module 14 is carried out outer limited post symmetrical expression and is arranged, and wherein coordinate is arranged with reference to the position (step S56) of bottom seat pad.Flow process finishes.
In step S34, further comprise: if patrix do not select the spring box structure for use, then processing module 14 is with reference to vertical top block position, carries out top deck and upper bolster attachment screw arrange (step S40).Processing module 14 according to the front and back widthwise edge and about vertical limit, carry out upper bolster and train wheel bridge attachment screw and arrange (step S42), enter step S44 subsequently.