CA2621832A1 - Methods of using settable compositions comprising cement kiln dust - Google Patents

Methods of using settable compositions comprising cement kiln dust Download PDF

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Publication number
CA2621832A1
CA2621832A1 CA 2621832 CA2621832A CA2621832A1 CA 2621832 A1 CA2621832 A1 CA 2621832A1 CA 2621832 CA2621832 CA 2621832 CA 2621832 A CA2621832 A CA 2621832A CA 2621832 A1 CA2621832 A1 CA 2621832A1
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CA
Canada
Prior art keywords
settable composition
cement
well bore
void
pipe string
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA 2621832
Other languages
French (fr)
Other versions
CA2621832C (en
Inventor
Craig W. Roddy
Jiten Chatterji
Darrell Chad Brenneis
Bobby J. King
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Halliburton Energy Services Inc
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Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Publication of CA2621832A1 publication Critical patent/CA2621832A1/en
Application granted granted Critical
Publication of CA2621832C publication Critical patent/CA2621832C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/021—Ash cements, e.g. fly ash cements ; Cements based on incineration residues, e.g. alkali-activated slags from waste incineration ; Kiln dust cements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04—Portland cements
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/42—Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/42—Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells
    • C09K8/46—Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells containing inorganic binders, e.g. Portland cement
    • C09K8/467—Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells containing inorganic binders, e.g. Portland cement containing additives for specific purposes
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20—Mortars, concrete or artificial stone characterised by specific physical values for the density
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

Abstract

The present invention provides settable compositions that comprise water and cement kiln dust. The settable compositions optionally may comprise an additive that comprises at least one of the following group: fly ash; shale;
slag cement; zeolite; metakaolin; and combinations thereof. The settable compositions optionally may be foamed with a gas. Methods of cementing also are provided that comprise: providing the settable composition; introducing the settable composition into a location to be cemented; and allowing the settable composition to set therein. The location to be cemented may be above ground or in a subterranean formation.

Claims (27)

1. A method comprising:
(a) providing a settable composition comprising water and cement kiln dust;
(b) introducing the settable composition into the subterranean formation;
and at least one of steps (c), (d), (e), or (f) as follows:
(c) allowing the settable composition to set in a portion of an annulus between the pipe string disposed in the well bore and a wall of the well bore;
(d) allowing the settable composition to set so as to seal a void located in the pipe string disposed in the well bore, or located in a cement sheath located in the annulus between the pipe string and the wall of the well bore;
(e) allowing the settable composition to set so as to seal a portion of a gravel pack or a portion of the subterranean formation; or (f) allowing the settable composition to set to form a kickoff plug; drilling a hole in the kickoff plug; and drilling the well bore through the hole in the kickoff plug.
2. The method of claim 1 wherein the water comprises at least one of the following group: freshwater; saltwater; a brine; seawater; and combinations thereof.
3. The method of claim 1 wherein the cement kiln dust is present in the settable composition in an amount in the range of from about 5% to 100% by weight.
4. The method of claim 1 wherein the settable composition further comprises a hydraulic cement.
5. The method of claim 4 wherein the hydraulic cement is present in the settable composition in an amount in the range of from about 0% to about 95%
by weight.
6. The method of claim 1 wherein the settable composition further comprises at least one of the following group: fly ash; shale; zeolite; slag cement;
metakaolin; and combinations thereof.
7. The method of claim 1 wherein the settable composition further comprises at least one of the following group: a set retarding additive; an accelerator; a lost circulation material; a filtration control additive; a dispersant; and combinations thereof.
8. The method of claim 1:
wherein the cement kiln dust is present in the settable composition in an amount in the range of from about 10% to about 50% by weight; and wherein the settable composition further comprises Portland cement in an amount in the range of from about 50% to about 90% by weight.
9. A method of cementing a pipe string disposed in a well bore comprising:
providing a settable composition comprising water and cement kiln dust;
introducing the settable composition into an annulus between the pipe string and a wall of the well bore; and allowing the settable composition to set in the annulus to form a hardened mass.
10. The method of claim 9 wherein the settable composition further comprises at least one of the following group: hydraulic cement; fly ash;
shale; zeolite; slag cement; metakaolin; and combinations thereof.
11. The method of claim 9:
wherein the cement kiln dust is present in the settable composition in an amount in the range of from about 10% to about 50% by weight; and wherein the settable composition further comprises Portland cement in an amount in the range of from about 50% to about 90% by weight.
12. The method of claim 9 wherein the hardened mass fixes the pipe string in the well bore.
13. A method of sealing a portion of a gravel pack or a portion of a subterranean formation comprising:
providing a settable composition comprising water and cement kiln dust;
introducing the settable composition into the portion of the gravel pack or the portion of the subterranean formation; and allowing the settable composition to form a hardened mass in the portion of the gravel pack or the portion of the subterranean formation.
14. The method of claim 13 wherein the settable composition further comprises at least one of the following group: hydraulic cement; fly ash;
shale; zeolite; slag cement; metakaolin; and combinations thereof.
15. The method of claim 13:
wherein the cement kiln dust is present in the settable composition in an amount in the range of from about 10% to about 50% by weight; and wherein the settable composition further comprises Portland cement in an amount in the range of from about 50% to about 90% by weight.
16. A method of sealing a void located in a pipe string disposed in a well bore, or located in a cement sheath located in an annulus between a pipe string and a wall of the well bore, comprising:
providing a settable composition comprising water and cement kiln dust;
introducing the settable composition into the void; and allowing the settable composition to set to form a hardened mass in the void.
17. The method of claim 16 wherein the settable composition further comprises at least one of the following group: hydraulic cement; fly ash;
shale; zeolite; slag cement; metakaolin; and combinations thereof.
18. The method of claim 16 wherein the void is in the pipe string.
19. The method of claim 18 further comprising:
locating the void in the pipe string; and isolating the void by defining a space within the pipe string in communication with the void;
wherein the settable composition is introduced into the void from the space.
20. The method of claim 16 wherein the void is in the cement sheath.
21. The method of claim 20 further comprising:
locating the void in the cement sheath;
producing a perforation in the pipe string that intersects the void; and isolating the void by defining a space within the pipe string in communication with the void via the perforation;
wherein the settable composition is introduced into the void via the perforation.
22. The method of claim 16:
wherein the cement kiln dust is present in the settable composition in an amount in the range of from about 10% to about 50% by weight; and wherein the settable composition further comprises Portland cement in an amount in the range of from about 50% to about 90% by weight.
23. A method of changing the direction of drilling a well bore comprising:
providing a settable composition comprising water and cement kiln dust;
introducing the settable composition into the well bore at a location in the well bore wherein the direction of drilling is to be changed;
allowing the settable composition to set to form a kickoff plug in the well bore;
drilling a hole in the kickoff plug; and drilling of the well bore through the hole in the kickoff plug.
24. The method of claim 23 wherein the settable composition further comprises at least one of the following group: hydraulic cement; fly ash;
shale; zeolite; slag cement; metakaolin; and combinations thereof.
25. The method of claim 23:
wherein the cement kiln dust is present in the settable composition in an amount in the range of from about 10% to about 50% by weight; and wherein the settable composition further comprises Portland cement in an amount in the range of from about 50% to about 90% by weight.
26. The method of claim 23 wherein the step of drilling the hole in the kickoff plug comprises:
utilizing a directional drilling tool.
27. The method of claim 26 further comprising:
removing the direction drilling tool from the well bore subsequent to the step of drilling of the hole in the kickoff plug.
CA 2621832 2005-09-09 2006-08-24 Methods of using settable compositions comprising cement kiln dust Expired - Fee Related CA2621832C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US11/223,671 US7077203B1 (en) 2005-09-09 2005-09-09 Methods of using settable compositions comprising cement kiln dust
US11/223,671 2005-09-09
PCT/GB2006/003163 WO2007028951A1 (en) 2005-09-09 2006-08-24 Methods of using settable compositions comprising cement kiln dust

Publications (2)

Publication Number Publication Date
CA2621832A1 true CA2621832A1 (en) 2007-03-15
CA2621832C CA2621832C (en) 2010-12-07

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2621832 Expired - Fee Related CA2621832C (en) 2005-09-09 2006-08-24 Methods of using settable compositions comprising cement kiln dust

Country Status (7)

Country Link
US (2) US7077203B1 (en)
EP (1) EP1928974A1 (en)
CN (1) CN101305069A (en)
CA (1) CA2621832C (en)
NO (1) NO20081138L (en)
RU (1) RU2460870C2 (en)
WO (1) WO2007028951A1 (en)

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