CA2560287A1 - Process for preparing an aqueous dispersion of a quaternary ammonium salt containing vinyl copolymer - Google Patents

Process for preparing an aqueous dispersion of a quaternary ammonium salt containing vinyl copolymer Download PDF

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Publication number
CA2560287A1
CA2560287A1 CA002560287A CA2560287A CA2560287A1 CA 2560287 A1 CA2560287 A1 CA 2560287A1 CA 002560287 A CA002560287 A CA 002560287A CA 2560287 A CA2560287 A CA 2560287A CA 2560287 A1 CA2560287 A1 CA 2560287A1
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CA
Canada
Prior art keywords
ethyl
vinyl
acryloxy
methacryloxy
ammonium chloride
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002560287A
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French (fr)
Other versions
CA2560287C (en
Inventor
Glenn C. Calhoun
Rodney M. Weston
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Bostik Inc
Original Assignee
Bostik, Inc.
Glenn C. Calhoun
Rodney M. Weston
Bostik Findley, Inc.
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Application filed by Bostik, Inc., Glenn C. Calhoun, Rodney M. Weston, Bostik Findley, Inc. filed Critical Bostik, Inc.
Publication of CA2560287A1 publication Critical patent/CA2560287A1/en
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Publication of CA2560287C publication Critical patent/CA2560287C/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/14Methyl esters, e.g. methyl (meth)acrylate
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/582Recycling of unreacted starting or intermediate materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/69Autogenously bonded nonwoven fabric

Abstract

A method of making an ion triggerable cationic polymer by solution copolymerizing one or more vinyl-functional cationic monomers, one or more water insoluble or hydrophobic vinyl monomers with alkyl side chains up to 4 carbons long, and, optionally, a minor amount of one ore more vinyl monomers with linear or branched alkyl groups longer than 4 carbons, alkyl hydroxy, polyoxyalkylene, or other functional groups. The solution polymerization is accomplished by free radical polymerization in a mixture of acetone and water.

Claims (24)

I claim:
1. A method of solution polymerizing an ion-triggerable cationic polymer comprising the steps of:
A. preparing a mixed solvent solution of water and acetone;
B. heating the solvent solution;
C. mixing with said solvent solution 1) one or more vinyl-functional cationic monomers, 2) one or more hydrophobic vinyl monomers having alkyl side chains of 1 to 4 carbon atoms, 3) optionally about 0% to 30 mole % of one or more other vinyl monomers with linear or branched alkyl groups longer than 4 carbons, alkyl hydroxy, polyoxyalkylene, or other functional group, and 4) a free radical initiator, to form a reaction mixture;
D. heating the reaction mixture for a sufficient amount of time to polymerize the monomers and provide the ion-triggerable cationic polymer;
E. after polymerization, performing the following steps in any sequence, including simultaneously, adding water to said reaction mixture to provide an aqueous dispersion of said ion-triggerable cationic polymer, and F. removing substantially all of the acetone from said reaction mixture.
2. The method of claim 1 further including the step of removing oxygen from said solvent solution prior to forming said reaction mixture.
3. The method of claim 1 wherein the solvent solution is comprised of about 50% to about 90% by weight acetone and about 10% to about 50% by weight water.
4. The method of claim 1 wherein the solvent solution is comprised of 75% by weight acetone and 25% by weight water.
5. The method of claim 1 wherein the step of heating the solvent solution comprises heating the solvent solution to reflux prior to adding the vinyl-functional cationic monomer, the hydrophobic vinyl monomer, and the free radical initiator thereto to form said reaction mixture.
6. The method of claim 1 wherein said one or more vinyl-functional cationic monomers is added as an aqueous solution to said solvent solution.
7. The method of claim 1 wherein the vinyl-functional cationic monomer is selected from [2-(acryloxy)ethyl] dimethyl ammonium chloride, [2-(methacryloxy)ethyl] dimethyl ammonium chloride, [2-(acryloxy)ethyl] trimethyl ammonium chloride, [2-(methyacryloxy)ethyl] trimethyl ammonium chloride, (3-acrylamidopropyl) trimethyl ammonium chloride, N,N-diallyldimethyl ammonium chloride, [2-(acryloxy)ethyl] dimethylbenzyl ammonium chloride, and [2-(methacryloxy)ethyl] dimethylbenzyl ammonium chloride.
8. The method of claim 1 wherein the vinyl-functional cationic monomer is selected from precursor monomers selected from vinylpyridine, dimethylaminoethyl acrylate and dimethylaminoethyl methacrylate followed by quaternization of the polymer.
9. The method of claim 1 wherein the vinyl-functional cationic monomer is selected from [2-(acryloxy)ethyl] dimethyl ammonium chloride, [2-(acryloxy)ethyl] dimethyl ammonium bromide, [2-(acryloxy)ethyl] dimethyl ammonium iodide, and [2-(acryloxy)ethyl] dimethyl ammonium methyl sulfate.
10. The method of claim 1 wherein the vinyl-functional cationic monomer is selected from [2-(methacryloxy)ethyl) dimethyl ammonium chloride, [2-(methacryloxy)ethyl) dimethyl ammonium bromide, [2-(methacryloxy)ethyl) dimethyl ammonium iodide, and [2-(methacryloxy)ethyl) dimethyl ammonium methyl sulfate.
11. The method of claim 1 wherein the vinyl-functional cationic monomer is selected from [2-(acryloxy)ethyl] trimethyl ammonium chloride, [2-(acryloxy)ethyl] trimethyl ammonium bromide, [2-(acryloxy)ethyl] trimethyl ammonium iodide, and [2-(acryloxy)ethyl] trimethyl ammonium,methyl sulfate.
12. The method of claim 1 wherein the vinyl-functional cationic monomer is selected from [2-(methacryloxy)ethyl] trimethyl ammonium chloride, [2-(methacryloxy)ethyl] trimethyl ammonium bromide, [2-(methacryloxy)ethyl]
trimethyl ammonium iodide, and [2-(methacryloxy)ethyl] trimethyl ammonium methyl sulfate.
13. The method of claim 1 wherein the vinyl-functional cationic monomer is selected from (3-acrylamidopropyl) trimethyl ammonium chloride, (3-acrylamidopropyl) trimethyl ammonium bromide, (3-acrylamidopropyl) trimethyl ammonium iodide, and (3-acrylamidopropyl) trimethyl ammonium methyl sulfate.
14. The method of claim 1 wherein the vinyl-functional cationic monomer is selected from N,N-diallyldimethyl ammonium chloride, N,N-diallyldimethyl ammonium bromide, N,N-diallyldimethyl ammonium iodide, and N,N-diallyldimethyl ammonium methyl sulfate.
15. The method of claim 1 wherein the vinyl-functional cationic monomer is selected from [2-(acryloxy)ethyl] dimethylbenzyl ammonium chloride, [2-(acryloxy)ethyl] dimethylbenzyl ammonium bromide, [2-(acryloxy)ethyl]
dimethylbenzyl ammonium iodide, and [2-(acryloxy)ethyl] dimethylbenzyl ammonium methyl sulfate.
I6. The method of claim 1 wherein the vinyl-functional cationic monomer is selected from [2-(methacryloxy)ethyl] dimethylbenzyl ammonium chloride, [2-(methacryloxy)ethyl] dimethylbenzyl ammonium bromide, [2-(methacryloxy)ethyl]
dimethylbenzyl ammonium iodide; and [2-(methacryloxy)ethyl] dimethylbenzyl ammonium methyl sulfate.
17. The method of claim 1 wherein the hydrophobic vinyl monomer is selected from branched or linear alkyl vinyl ethers, vinyl esters, acrylamides, and acrylates.
18. The method of claim 1 wherein the hydrophobic, vinyl monomer is methyl acrylate.
19. The method of claim 1 wherein the vinyl-functional cationic polymer is [2-(acryloxy)ethyl] trimethyl ammonium chloride.
20. The method of claim 1 wherein the hydrophobic vinyl monomer is selected from the group consisting of methyl acrylate, ethyl acrylate, propyl acrylate and butyl acrylate.
21. The method of claim 1 wherein the free radical initiator is an azo initiator selected from the group consisting of 2,2'-azobisisobutyronitrile, 2,2'-azobis(2-methylbutyronitrile), 2,2'-azobis(2,4-dimethylvaleronitrile), and 2,2'-azobis(N,N'-dimethyleneisobutylamidine).
22. The method of claim 1 wherein the free radical initiator is a peroxide initiator selected from the group consisting of di(n-propyl)peroxydicarbonate, di(sec-butyl)peroxydicarbonate, di(2-ethylhexyl)peroxydicarbonate, t-amyl peroxyneodecanoate, t-butyl peroxyneodecanoate, t-amyl peroxypivalate, and t-butyl peroxypivalate.
23. The method of claim 1 further including preparing the mixed solvent solution of step A using the acetone removed after polymerization from step E, and thereafter repeating steps B through F.
24. The method of claim 23 further including adding an amount of make-up acetone to the acetone from step E when preparing the mixed solvent solution.
CA 2560287 2004-03-18 2005-03-09 Process for preparing an aqueous dispersion of a quaternary ammonium salt containing vinyl copolymer Active CA2560287C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US10/803,306 2004-03-18
US10/803,306 US7592391B2 (en) 2004-03-18 2004-03-18 Process for preparing an aqueous dispersion of a quaternary ammonium salt containing vinyl copolymer
PCT/US2005/007660 WO2005090422A1 (en) 2004-03-18 2005-03-09 Process for preparing an aqueous dispersion of a quaternary ammonium salt containing vinyl copolymer

Publications (2)

Publication Number Publication Date
CA2560287A1 true CA2560287A1 (en) 2005-09-29
CA2560287C CA2560287C (en) 2012-11-27

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US (1) US7592391B2 (en)
EP (1) EP1756182B1 (en)
JP (1) JP4988549B2 (en)
CN (1) CN100556923C (en)
AT (1) ATE423149T1 (en)
AU (1) AU2005223753B2 (en)
BR (1) BRPI0508920B1 (en)
CA (1) CA2560287C (en)
DE (1) DE602005012821D1 (en)
ES (1) ES2321959T3 (en)
MX (1) MXPA06010841A (en)
WO (1) WO2005090422A1 (en)

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Publication number Priority date Publication date Assignee Title
US7619033B2 (en) * 2004-03-18 2009-11-17 Bostik, Inc. Process for preparing an aqueous dispersion of a quaternary ammonium salt containing vinyl copolymer
US7357909B2 (en) * 2006-06-28 2008-04-15 Lyondell Chemical Technology, L.P. Process for producing hydrogen peroxide
MY162376A (en) 2009-08-05 2017-06-15 Shell Int Research Method for monitoring a well
PL2845949T3 (en) 2009-08-05 2023-09-11 International Paper Company Process for applying composition containing a cationic trivalent metal and debonder and fluff pulp sheet made from same
ES2529104T3 (en) * 2009-08-05 2015-02-16 International Paper Company Additive for dried sheets of spongy paper pulp
US8465624B2 (en) 2010-07-20 2013-06-18 International Paper Company Composition containing a multivalent cationic metal and amine-containing anti-static agent and methods of making and using
US8871054B2 (en) 2010-07-22 2014-10-28 International Paper Company Process for preparing fluff pulp sheet with cationic dye and debonder surfactant
US9394637B2 (en) 2012-12-13 2016-07-19 Jacob Holm & Sons Ag Method for production of a hydroentangled airlaid web and products obtained therefrom
KR102192163B1 (en) * 2017-09-12 2020-12-16 다케모토 유시 가부시키 가이샤 Dispersion retention agent for hydraulic compositions

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JPS60220137A (en) * 1984-04-18 1985-11-02 Kao Corp Aqueous dispersion
JP3162696B2 (en) * 1989-09-06 2001-05-08 ライオン株式会社 Water-soluble, salt-sensitive polymer
JP3148307B2 (en) * 1991-11-07 2001-03-19 ライオン株式会社 Salt-sensitive polymer
US5384189A (en) * 1993-01-27 1995-01-24 Lion Corporation Water-decomposable non-woven fabric
US6423804B1 (en) * 1998-12-31 2002-07-23 Kimberly-Clark Worldwide, Inc. Ion-sensitive hard water dispersible polymers and applications therefor
US6653406B1 (en) * 2000-05-04 2003-11-25 Kimberly Clark Worldwide, Inc. Ion-sensitive, water-dispersible polymers, a method of making same and items using same
US20030027470A1 (en) * 2001-03-22 2003-02-06 Yihua Chang Water-dispersible, cationic polymers, a method of making same and items using same
US20030032352A1 (en) * 2001-03-22 2003-02-13 Yihua Chang Water-dispersible, cationic polymers, a method of making same and items using same
US6828014B2 (en) 2001-03-22 2004-12-07 Kimberly-Clark Worldwide, Inc. Water-dispersible, cationic polymers, a method of making same and items using same
US20040058600A1 (en) * 2002-09-20 2004-03-25 Bunyard W. Clayton Water-dispersible, cationic polymers, a method of making same and items using same
US7157389B2 (en) * 2002-09-20 2007-01-02 Kimberly-Clark Worldwide, Inc. Ion triggerable, cationic polymers, a method of making same and items using same

Also Published As

Publication number Publication date
MXPA06010841A (en) 2006-12-15
CN1954001A (en) 2007-04-25
BRPI0508920A (en) 2007-11-20
JP4988549B2 (en) 2012-08-01
AU2005223753A1 (en) 2005-09-29
EP1756182B1 (en) 2009-02-18
ES2321959T3 (en) 2009-06-15
ATE423149T1 (en) 2009-03-15
DE602005012821D1 (en) 2009-04-02
WO2005090422A1 (en) 2005-09-29
CA2560287C (en) 2012-11-27
EP1756182A1 (en) 2007-02-28
AU2005223753B2 (en) 2011-06-23
BRPI0508920B1 (en) 2015-10-20
US7592391B2 (en) 2009-09-22
JP2007529601A (en) 2007-10-25
CN100556923C (en) 2009-11-04
US20050209396A1 (en) 2005-09-22

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