CA2554347A1 - Controlled release of chemical admixtures - Google Patents

Controlled release of chemical admixtures Download PDF

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Publication number
CA2554347A1
CA2554347A1 CA002554347A CA2554347A CA2554347A1 CA 2554347 A1 CA2554347 A1 CA 2554347A1 CA 002554347 A CA002554347 A CA 002554347A CA 2554347 A CA2554347 A CA 2554347A CA 2554347 A1 CA2554347 A1 CA 2554347A1
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Canada
Prior art keywords
formulation
cement
admixture
controlled release
composition
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CA002554347A
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French (fr)
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CA2554347C (en
Inventor
Laila Raki
James J. Beaudoin
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National Research Council of Canada
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National Research Council of Canada
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Publication of CA2554347A1 publication Critical patent/CA2554347A1/en
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Publication of CA2554347C publication Critical patent/CA2554347C/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B22/00Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators, shrinkage compensating agents
    • C04B22/06Oxides, Hydroxides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

A controlled release formulation for a cement-based composition can be produced by intercalating an admixture (e.g. an accelerator, a set retarder, a superplasticizer) for the cement-based composition into a layered inorganic material (e.g. a layered double hydroxide (LDH)). A cement-based composition containing a cement-based material (e.g. cement, mortar or concrete) and such a controlled release formulation has better workability, especially in respect of slump-loss characteristics. With such a formulation release of an admixture in a cement-based composition may be controlled.

Claims (39)

1. Controlled release formulation for a cement-based composition comprising a layered inorganic material and an admixture for the cement-based composition.
2. Formulation of claim 1, wherein the layered inorganic material comprises a layered double hydroxide or mixture thereof.
3. Formulation of claim 2, wherein the layered double hydroxide has a formula (I):

[M2+1-x M3+x (OH)2]x+[An- x/n.cndot.mH2O]x- (I) where M2+ is a divalent metal cation, M3+ is a trivalent metal cation, A n- is an anion, x is a number from 0 to 1 but not 0, n is a number 1 or greater, and m is a number 0 or greater.
4. Formulation of claim 3, wherein M2+ is Ni2+, Zn2+, Mn2+, Ca2+ or a mixture thereof.
5. Formulation of claim 3 or 4, wherein M3+ is Al3+, Ga3+, Fe3+, Cr3+ or a mixture thereof.
6. Formulation of claim 3, wherein M2+ is Ca2+ and M3+ is Al3+.
7. Formulation of any one of claims 3 to 6, wherein x is from 0.1 to 0.5.
8. Formulation of any one of claims 3 to 6, wherein x is from 0.2 to 0.33.
9. Formulation of any one of claims 3 to 6, wherein x is from 0.25 to 0.33.
10. Formulation of any one of claims 3 to 6, wherein x is 0.25.
11. Formulation of any one of claims 3 to 10, wherein A n- is an inorganic anion.
12. Formulation of any one of claims 3 to 10, wherein A n- is NO3-, Cl-, CO3 2-, SO4 2- or a mixture thereof.
13. Formulation of any one of claims 3 to 12, wherein n is from 1 to 4.
14. Formulation of any one of claims 1 to 13, wherein the admixture comprises an organic molecule.
15. Formulation of any one of claims 1 to 14, wherein the admixture comprises an accelerator for reducing set time, a retarder for delaying set time, a superplasticizer, an air-entraining agent for freeze-thaw resistance, a corrosion inhibitor, an expansive admixture for minimizing shrinkage, a shrinkage reducing admixture, a water repelling admixture, a water reducer, an alkali-aggregate reaction inhibitor, or a mixture thereof.
16. Formulation of any one of claims 1 to 14, wherein the admixture comprises a superplasticizer.
17. Formulation of any one of claims 1 to 14, wherein the admixture comprises a sulphonated naphthalene formaldehyde-based superplasticizer.
18. Formulation of any one of claims 1 to 13, wherein the admixture comprises an alkali-aggregate reaction inhibitor comprising a lithium-based salt.
19. Formulation of any one of claims 1 to 18, wherein the admixture is present in a concentration of 0.05-1 M.
20. Formulation of any one of claims 1 to 18, wherein the admixture is present in a concentration of 0.5-0.7 M.
21. Cement-based composition comprising a cement-based material and the controlled release formulation of any one of claims 1 to 20.
22. Composition of claim 21, wherein the cement-based material comprises cement, mortar or concrete.
23. Composition of claim 21 or 22, wherein the cement-based material comprises Portland cement, high alumina cement, magnesium phosphate cement, gypsum, or a mixture thereof.
24. Composition of claim 23, wherein the cement-based material further comprises a pozzolanic material.
25. Composition of claim 24, wherein the pozzolanic material comprises fly ash, slag, silica fume, lime, or a mixture thereof.
26. Composition of any one of claims 21 to 25, wherein the controlled release formulation is present in an amount of from 0.2% to 10%, based on mass of cement.
27. Composition of claim 26, wherein the amount of controlled release formulation is from 1 % to 5%.
28. Composition of claim 26, wherein the amount of controlled release formulation is from 3.5% to 3.7%.
29. Composition of any one of claims 21 to 28 having a pH in a range of from 12 to 14.
30. Method for controlling release of an admixture in a cement-based composition comprising intercalating the admixture into a layered inorganic material to form a controlled release formulation and adding the controlled release formulation to a cement-based material.
31. Method of claim 30, wherein the controlled release formulation comprises a formulation as defined in any one of claims 1 to 20.
32. Method of claim 30 or 31, wherein the cement-based material comprises cement, mortar or concrete.
33. Method of any one of claims 30 to 32, wherein the cement-based material comprises Portland cement, high alumina cement, magnesium phosphate cement, gypsum, or a mixture thereof.
34. Method of any one of claims 30 to 33, wherein the cement-based material further comprises a pozzolanic material.
35. Method of claim 34, wherein the pozzolanic material comprises fly ash, slag, silica fume, lime, or a mixture thereof.
36. Method of any one of claims 30 to 35, wherein the controlled release formulation is added in an amount of from 0.2% to 10%, based on mass of cement.
37. Method of claim 36, wherein the amount of controlled release formulation is from 1% to 5%.
38. Method of claim 36, wherein the amount of controlled release formulation is from 3.5% to 3.7%.
39. Method of any one of claims 30 to 38, wherein the cement-based composition has a pH in a range of from 12 to 14.
CA2554347A 2005-08-01 2006-07-27 Controlled release of chemical admixtures Expired - Fee Related CA2554347C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US70389505P 2005-08-01 2005-08-01
US60/703,895 2005-08-01

Publications (2)

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CA2554347A1 true CA2554347A1 (en) 2007-02-01
CA2554347C CA2554347C (en) 2013-10-01

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Application Number Title Priority Date Filing Date
CA2554347A Expired - Fee Related CA2554347C (en) 2005-08-01 2006-07-27 Controlled release of chemical admixtures

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US (2) US7879146B2 (en)
CA (1) CA2554347C (en)

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CN113307518A (en) * 2021-05-26 2021-08-27 河海大学 Setting time and expansion rate cooperative control method for light-burned MgO-doped cement-based material
CN113307518B (en) * 2021-05-26 2022-03-18 河海大学 Setting time and expansion rate cooperative control method for light-burned MgO-doped cement-based material

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Publication number Publication date
US20070022916A1 (en) 2007-02-01
US7879146B2 (en) 2011-02-01
US8404041B2 (en) 2013-03-26
US20110083586A1 (en) 2011-04-14
CA2554347C (en) 2013-10-01

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