CA2547725A1 - Enhanced thickness fabric and method of making same - Google Patents
Enhanced thickness fabric and method of making same Download PDFInfo
- Publication number
- CA2547725A1 CA2547725A1 CA 2547725 CA2547725A CA2547725A1 CA 2547725 A1 CA2547725 A1 CA 2547725A1 CA 2547725 CA2547725 CA 2547725 CA 2547725 A CA2547725 A CA 2547725A CA 2547725 A1 CA2547725 A1 CA 2547725A1
- Authority
- CA
- Canada
- Prior art keywords
- fibers
- fabric
- mechanical strain
- under
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D19/00—Gauze or leno-woven fabrics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
- B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
- B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
- B29C70/22—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in at least two directions forming a two dimensional structure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/56—Tensioning reinforcements before or during shaping
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/242—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads inorganic, e.g. basalt
- D03D15/267—Glass
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2505/00—Industrial
- D10B2505/02—Reinforcing materials; Prepregs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/10—Scrim [e.g., open net or mesh, gauze, loose or open weave or knit, etc.]
- Y10T442/102—Woven scrim
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/10—Scrim [e.g., open net or mesh, gauze, loose or open weave or knit, etc.]
- Y10T442/102—Woven scrim
- Y10T442/133—Inorganic fiber-containing scrim
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/10—Scrim [e.g., open net or mesh, gauze, loose or open weave or knit, etc.]
- Y10T442/102—Woven scrim
- Y10T442/133—Inorganic fiber-containing scrim
- Y10T442/148—Including a coating or impregnation containing particulate material other than fiber
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/10—Scrim [e.g., open net or mesh, gauze, loose or open weave or knit, etc.]
- Y10T442/102—Woven scrim
- Y10T442/171—Including a layer derived from a water-settable material [e.g., cement, gypsum, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/10—Scrim [e.g., open net or mesh, gauze, loose or open weave or knit, etc.]
- Y10T442/102—Woven scrim
- Y10T442/172—Coated or impregnated
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/10—Scrim [e.g., open net or mesh, gauze, loose or open weave or knit, etc.]
- Y10T442/102—Woven scrim
- Y10T442/172—Coated or impregnated
- Y10T442/176—Three or more layers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/10—Scrim [e.g., open net or mesh, gauze, loose or open weave or knit, etc.]
- Y10T442/102—Woven scrim
- Y10T442/172—Coated or impregnated
- Y10T442/178—Synthetic polymeric fiber
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/10—Scrim [e.g., open net or mesh, gauze, loose or open weave or knit, etc.]
- Y10T442/102—Woven scrim
- Y10T442/172—Coated or impregnated
- Y10T442/181—Bitumen coating or impregnation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/10—Scrim [e.g., open net or mesh, gauze, loose or open weave or knit, etc.]
- Y10T442/102—Woven scrim
- Y10T442/183—Synthetic polymeric fiber
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2861—Coated or impregnated synthetic organic fiber fabric
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2926—Coated or impregnated inorganic fiber fabric
- Y10T442/2992—Coated or impregnated glass fiber fabric
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
- Y10T442/3179—Woven fabric is characterized by a particular or differential weave other than fabric in which the strand denier or warp/weft pick count is specified
- Y10T442/322—Warp differs from weft
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
- Y10T442/3179—Woven fabric is characterized by a particular or differential weave other than fabric in which the strand denier or warp/weft pick count is specified
- Y10T442/3301—Coated, impregnated, or autogenous bonded
Abstract
A reinforcing fabric (101) or (30) contains a layer of reinforcing fibers (12), (10a) and (10b), and a polymeric coating (15) holds the fibers (12), (10a) and (10b) while the fibers are under mechanical strain to increase the thickness of the layer by at least about 50%. The warp yarns (12) are held under tension in a tenter frame (105) while applying the polymeric coating (15). A matrix material is reinforced by the reinforcing fabric (101) or (30).
The matrix material is, a soil reinforcement material, a pipe forming material, a road surfacing material, a cement board material, a gypsum board material, a roofing membrane material, a roofing shingle material, a textile material, or a surgical cast material.
The matrix material is, a soil reinforcement material, a pipe forming material, a road surfacing material, a cement board material, a gypsum board material, a roofing membrane material, a roofing shingle material, a textile material, or a surgical cast material.
Claims (10)
1. A fabric comprising, a layer containing reinforcing fibers, characterised in that;
the fibers (12), (10a) and (10b) are held while the fibers (12), (10a) and (10b) are under mechanical strain to increase the thickness of the layer by at least about 50%; and a polymeric coating on the fibers (12), (10a) and (10b) holds the fibers (12), (10a) and (10b) while the fibers (12), (10a) and (10b) are under said mechanical strain.
the fibers (12), (10a) and (10b) are held while the fibers (12), (10a) and (10b) are under mechanical strain to increase the thickness of the layer by at least about 50%; and a polymeric coating on the fibers (12), (10a) and (10b) holds the fibers (12), (10a) and (10b) while the fibers (12), (10a) and (10b) are under said mechanical strain.
2. The fabric of Claim 1, further characterised in that; the layer comprises a porous fabric (101) or (30) in the form of, woven or non-woven scrim or woven or non-woven mesh, or a combination thereof.
3. The fabric of Claim 1, further characterised in that; the layer comprises an open weave fabric (101) or (30) comprising high strength, weft yarns (10a) and (10b) and warp yarns (12) containing glass fibers (12), (10a) and (10b).
4. The fabric of Claim 1, further characterised in that; the fibers (12), (10a) and (10b) are under said mechanical strain corresponding to a thickness increase of the layer by at least about 100%.
5. The fabric of Claim 1, further characterised in that; the polymeric coating comprises a polymeric resin substantially binding said fibers (12), (10a) and (10b) together.
6. The fabric of Claim 1, further characterised in that; the fibers (12), (10a) and (10b) and the polymeric coating are corrosion-resistant and are adapted for reinforcement of a matrix material.
7. A reinforced article of manufacture comprising, a matrix material reinforced by a fabric, characterised in that;
the fabric (101) or (30) is a layer containing polymeric or glass fibers (12), (10a) and (10b); the fibers (12), (10a) and (10b) are held while the fibers (12), (10a) and (10b) are under mechanical strain to increase the thickness of the layer by at least about 50%; and a polymeric coating on the fibers (12), (10a) and (10b) holds the fibers (12), (10a) and (10b) while the fibers (12), (10a) and (10b) are under said mechanical strain.
the fabric (101) or (30) is a layer containing polymeric or glass fibers (12), (10a) and (10b); the fibers (12), (10a) and (10b) are held while the fibers (12), (10a) and (10b) are under mechanical strain to increase the thickness of the layer by at least about 50%; and a polymeric coating on the fibers (12), (10a) and (10b) holds the fibers (12), (10a) and (10b) while the fibers (12), (10a) and (10b) are under said mechanical strain.
8. The reinforced article of Claim 9, further characterised in that; the matrix comprises, a soil reinforcement material, a pipe forming material, a road surfacing material, a cement board material, a gypsum board material, a roofing membrane material, a roofing shingle material, a textile material, or a surgical cast material.
9. A method of increasing a thickness of a reinforcing fabric comprising:
(a) holding a scrim-type, braided, woven or knitted fabric (101) or (30) comprising weft yarns (10a) and (10b) and warp yarns (12) containing glass fibers (12), (10a) and (10b) under mechanical strain to increase the thickness of the fabric (101) or (30); and (b) applying a bonding agent to the fabric to hold the fabric (101) or (30) under said mechanical strain.
(a) holding a scrim-type, braided, woven or knitted fabric (101) or (30) comprising weft yarns (10a) and (10b) and warp yarns (12) containing glass fibers (12), (10a) and (10b) under mechanical strain to increase the thickness of the fabric (101) or (30); and (b) applying a bonding agent to the fabric to hold the fabric (101) or (30) under said mechanical strain.
10. The method of Claim 9, further comprising:
holding said warp yarns (10a) and (10b) under tension in a tenter frame (105) while applying the bonding agent to the fabric (101) or (30).
holding said warp yarns (10a) and (10b) under tension in a tenter frame (105) while applying the bonding agent to the fabric (101) or (30).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/742,087 US7786026B2 (en) | 2003-12-19 | 2003-12-19 | Enhanced thickness fabric and method of making same |
US10/742,087 | 2003-12-19 | ||
PCT/US2004/040555 WO2005065942A1 (en) | 2003-12-19 | 2004-12-06 | Enhanced thickness fabric and method of making same |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2547725A1 true CA2547725A1 (en) | 2005-07-21 |
CA2547725C CA2547725C (en) | 2011-11-08 |
Family
ID=34678353
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA 2547725 Active CA2547725C (en) | 2003-12-19 | 2004-12-06 | Enhanced thickness fabric and method of making same |
Country Status (5)
Country | Link |
---|---|
US (6) | US7786026B2 (en) |
EP (1) | EP1697130B1 (en) |
JP (1) | JP4287881B2 (en) |
CA (1) | CA2547725C (en) |
WO (1) | WO2005065942A1 (en) |
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-
2003
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-
2004
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- 2004-12-06 JP JP2006545712A patent/JP4287881B2/en not_active Expired - Fee Related
- 2004-12-06 EP EP04812966.2A patent/EP1697130B1/en active Active
- 2004-12-06 CA CA 2547725 patent/CA2547725C/en active Active
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2005
- 2005-06-16 US US11/155,129 patent/US7632763B2/en active Active
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2007
- 2007-07-26 US US11/828,697 patent/US7867350B2/en active Active
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2009
- 2009-08-05 US US12/535,964 patent/US20090291603A1/en not_active Abandoned
- 2009-08-31 US US12/550,822 patent/US7699949B2/en not_active Expired - Lifetime
-
2010
- 2010-01-13 US US12/686,435 patent/US8187401B2/en not_active Expired - Lifetime
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US7632763B2 (en) | 2009-12-15 |
US20050136758A1 (en) | 2005-06-23 |
EP1697130A4 (en) | 2011-08-17 |
US7786026B2 (en) | 2010-08-31 |
US20090291603A1 (en) | 2009-11-26 |
US20100000665A1 (en) | 2010-01-07 |
EP1697130B1 (en) | 2016-03-02 |
CA2547725C (en) | 2011-11-08 |
JP4287881B2 (en) | 2009-07-01 |
JP2007514878A (en) | 2007-06-07 |
US8187401B2 (en) | 2012-05-29 |
EP1697130A1 (en) | 2006-09-06 |
WO2005065942A1 (en) | 2005-07-21 |
US20080017270A1 (en) | 2008-01-24 |
US20060014457A1 (en) | 2006-01-19 |
US7699949B2 (en) | 2010-04-20 |
US20100108244A1 (en) | 2010-05-06 |
US7867350B2 (en) | 2011-01-11 |
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