CA2500476A1 - Coated vehicle wheel and method - Google Patents

Coated vehicle wheel and method Download PDF

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Publication number
CA2500476A1
CA2500476A1 CA002500476A CA2500476A CA2500476A1 CA 2500476 A1 CA2500476 A1 CA 2500476A1 CA 002500476 A CA002500476 A CA 002500476A CA 2500476 A CA2500476 A CA 2500476A CA 2500476 A1 CA2500476 A1 CA 2500476A1
Authority
CA
Canada
Prior art keywords
vehicle wheel
coating
wheel
coating comprises
nickel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002500476A
Other languages
French (fr)
Other versions
CA2500476C (en
Inventor
Roger W. Kaufold
Neville C. Whittle
Edward P. Patrick
A. Victor Pajerski
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Howmet Aerospace Inc
Original Assignee
Alcoa Inc.
Roger W. Kaufold
Neville C. Whittle
Edward P. Patrick
A. Victor Pajerski
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=32043241&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=CA2500476(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Alcoa Inc., Roger W. Kaufold, Neville C. Whittle, Edward P. Patrick, A. Victor Pajerski filed Critical Alcoa Inc.
Publication of CA2500476A1 publication Critical patent/CA2500476A1/en
Application granted granted Critical
Publication of CA2500476C publication Critical patent/CA2500476C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C30/00—Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00—Coating starting from inorganic powder
    • C23C24/02—Coating starting from inorganic powder by application of pressure only
    • C23C24/04—Impact or kinetic deposition of particles
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06—Metallic material
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06—Metallic material
    • C23C4/08—Metallic material containing only metal elements
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/10—Oxides, borides, carbides, nitrides or silicides; Mixtures thereof

Abstract

A method of coating a vehicle wheel (10) to increase wear and corrosion resistance of the vehicle wheel (10), includes the steps of providing a vehicle wheel (10) and applying a wear and corrosion resistant coating (14) onto a surface of the vehicle wheel (10). The coating (14) is applied to at least a tire bead retaining flange (16, 24) of the vehicle wheel (10). The coating (14) is of particular use with vehicle wheels (10) made of forged aluminum. The coating (14) is selected from tungsten carbide, optionally including cobalt or chrome, a nickel-based superalloy, aluminum and silicon carbide, or stainless steel. The coating (14) is typically applied to a thickness of about 0.004 - 0.01 inch. The surface of the vehicle wheel (10) may be prepared by mechanically abrading the surface or chemically etching t he surface of the vehicle wheel (10). The coating (14) may be applied by cold spraying, thermal spraying, or triboelectric discharge kinetic spraying and other similar processes.

Claims (44)

1. A method of coating a vehicle wheel to increase wear and corrosion resistance of the vehicle wheel, comprising the steps of:
providing a vehicle wheel; and applying a wear and corrosion resistant coating onto a surface of the vehicle wheel.
2. The method according to claim 1, wherein the coating is applied to a tire bead seat area of the vehicle wheel.
3. The method according to claim 1, wherein the coating is applied to a tire bead retaining flange of the vehicle wheel.
4. The method according to claim 1, wherein the vehicle wheel is made of forged aluminum.
5. The method according to claim 1, wherein the vehicle wheel is made of cast aluminum.
6. The method according to claim 1, wherein the coating comprises tungsten carbide.
7. The method according to claim 6, wherein the coating further comprises one of cobalt and chrome.
8. The method according to claim 1, wherein the coating comprises a nickel-based superalloy.
9. The method according to claim 1, wherein the coating comprises aluminum and silicon carbide.
10. The method according to claim 1, wherein the coating comprises stainless steel.
11. The method according to claim 1, wherein the coating comprises nickel, chromium, iron, silicon, and boron, and optionally including chromium carbide or tungsten carbide.
12. The method according to claim 1, wherein the coating is applied by a method selected from the group consisting of cold spraying, thermal spraying, and triboelectric discharge kinetic spraying.
13. The method according to claim 1, wherein the coating is applied by a method selected from the group consisting of high velocity combustion, low velocity combustion, plasma spray, and twin arc spraying.
14. The method according to claim 1, wherein the coating is applied by a method for improving wear conditions at temperatures up to about 1200° F.
15. The method according to claim 1, further comprising the step of mechanically buffing the coating.
16. The method according to claim 1, wherein the coating is applied to a thickness between about 0.004 - 0.01 inch.
17. The method of according to claim 1, further comprising the step of preparing the surface of the vehicle wheel by mechanically abrading the surface of the vehicle wheel.
18. The method according to claim 17, wherein the step of mechanically abrading the surface of the vehicle wheel comprises one of mechanical roughening, knurling, and abrasive grit blasting of the surface of the vehicle wheel.
19. The method of according to claim 1, further comprising the step of preparing the surface of the vehicle wheel by chemical etching of the surface of the vehicle wheel.
20. The method according to claim 1, further comprising the step of preparing the surface of the vehicle wheel by high pressure water blasting of the surface of the vehicle wheel.
21. A coated wheel made according to the method of claim 1, wherein the coating comprises tungsten chrome carbide, optionally including cobalt, or a nickel-based superalloy and wherein the wheel is coated in at least a bead seat area of the vehicle wheel.
22. A vehicle wheel having a wear and corrosion resistant coating applied to the surface of the vehicle wheel at least on a bead seat area of the vehicle wheel, the coating having a thickness of between about 0.004-0.01 inch on the surface.
23. The vehicle wheel of claim 22, wherein the coating comprises tungsten carbide.
24. The vehicle wheel of claim 23, wherein the coating further comprises one of cobalt and chrome.
25. The vehicle wheel of claim 22, wherein the coating comprises a nickel-based superalloy.
26. The vehicle wheel of claim 22, wherein the coating is applied to a bead seat retaining flange.
27. A method of coating an existing vehicle wheel to improve wear and corrosion resistance of the vehicle wheel, comprising the steps of:
providing a used vehicle wheel;
preparing a surface of the used vehicle wheel; and applying a wear and corrosion coating onto the surface of the used vehicle wheel, the coating applied at least to a bead seat area of the vehicle wheel.
28. The method of claim 27, wherein the coating is applied to a tire bead retaining flange of the vehicle wheel.
29. The method according to claim 27, wherein the vehicle wheel is made of forged aluminum.
30. The method according to claim 27, wherein the vehicle wheel is made of cast aluminum.
31. The method according to claim 27, wherein the coating comprises tungsten carbide.
32. The method according to claim 27, wherein the coating further comprises one of cobalt and chrome.
33. The method according to claim 27, wherein the coating comprises a nickel-based superalloy.
34. The method according to claim 27, wherein the coating comprises aluminum and silicon carbide.
35. The method according to claim 27, wherein the coating comprises stainless steel.
36. The method according to claim 27, wherein the coating comprises nickel, chromium, iron, silicon, and boron, and optionally including chromium carbide or tungsten carbide.
37. The method according to claim 27, wherein the coating is applied by a method selected from the group consisting of cold spraying, thermal spraying, and triboelectric discharge kinetic spraying.
38. The method according to claim 27, wherein the coating is applied by a method selected from the group consisting of high velocity combustion, low velocity combustion, plasma spray and twin arc spraying.
39. The method according to claim 27, wherein the coating is applied to a thickness between about 0.004 - 0.01 inch.
40. The method of according to claim 27, further comprising the step of preparing the surface of the vehicle wheel by mechanically abrading the surface of the vehicle wheel.
41. The method according to claim 27, wherein the step of mechanically abrading the surface of the vehicle wheel comprises one of mechanical roughening, knurling, and abrasive grit blasting of the surface of the vehicle wheel.
42. The method according to claim 27, further comprising the step of preparing the surface of the vehicle wheel by chemical etching of the surface of the vehicle wheel.
43. The method according to claim 27, further comprising the step of preparing the surface of the vehicle wheel by high pressure water blasting of the surface of the vehicle wheel.
44. A coated wheel made according to the method of claim 1, wherein the coating comprises tungsten chrome carbide, optionally including cobalt, or a nickel-based superalloy and wherein the wheel is coated in at least a bead seat retaining flange of the vehicle wheel.
CA2500476A 2002-09-25 2003-09-25 Coated vehicle wheel and method Expired - Fee Related CA2500476C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US41335902P 2002-09-25 2002-09-25
US60/413,359 2002-09-25
PCT/US2003/030526 WO2004028833A2 (en) 2002-09-25 2003-09-25 Coated vehicle wheel and method

Publications (2)

Publication Number Publication Date
CA2500476A1 true CA2500476A1 (en) 2004-04-08
CA2500476C CA2500476C (en) 2011-04-05

Family

ID=32043241

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2500476A Expired - Fee Related CA2500476C (en) 2002-09-25 2003-09-25 Coated vehicle wheel and method

Country Status (12)

Country Link
US (1) US6872425B2 (en)
EP (1) EP1578540B1 (en)
JP (1) JP2006509617A (en)
AT (1) ATE494077T1 (en)
AU (1) AU2003277000A1 (en)
CA (1) CA2500476C (en)
DE (1) DE60335657D1 (en)
DK (1) DK1578540T3 (en)
ES (1) ES2359405T3 (en)
MX (1) MXPA05003286A (en)
PT (1) PT1578540E (en)
WO (1) WO2004028833A2 (en)

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Also Published As

Publication number Publication date
CA2500476C (en) 2011-04-05
JP2006509617A (en) 2006-03-23
US20040142109A1 (en) 2004-07-22
WO2004028833A2 (en) 2004-04-08
US6872425B2 (en) 2005-03-29
DE60335657D1 (en) 2011-02-17
DK1578540T3 (en) 2011-04-18
ES2359405T3 (en) 2011-05-23
EP1578540B1 (en) 2011-01-05
MXPA05003286A (en) 2005-07-05
AU2003277000A1 (en) 2004-04-19
EP1578540A2 (en) 2005-09-28
PT1578540E (en) 2011-01-19
AU2003277000A8 (en) 2004-04-19
EP1578540A4 (en) 2006-08-23
ATE494077T1 (en) 2011-01-15
WO2004028833A3 (en) 2004-12-29

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