CA2467987A1 - Nonwoven fabric with abrasion resistance and reduced surface fuzziness - Google Patents
Nonwoven fabric with abrasion resistance and reduced surface fuzziness Download PDFInfo
- Publication number
- CA2467987A1 CA2467987A1 CA 2467987 CA2467987A CA2467987A1 CA 2467987 A1 CA2467987 A1 CA 2467987A1 CA 2467987 CA2467987 CA 2467987 CA 2467987 A CA2467987 A CA 2467987A CA 2467987 A1 CA2467987 A1 CA 2467987A1
- Authority
- CA
- Canada
- Prior art keywords
- nonwoven web
- nonwoven
- web
- laminate
- density
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/56—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving in association with fibre formation, e.g. immediately following extrusion of staple fibres
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/02—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/637—Including strand or fiber material which is a monofilament composed of two or more polymeric materials in physically distinct relationship [e.g., sheath-core, side-by-side, islands-in-sea, fibrils-in-matrix, etc.] or composed of physical blend of chemically different polymeric materials or a physical blend of a polymeric material and a filler material
- Y10T442/638—Side-by-side multicomponent strand or fiber material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/659—Including an additional nonwoven fabric
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/659—Including an additional nonwoven fabric
- Y10T442/66—Additional nonwoven fabric is a spun-bonded fabric
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/659—Including an additional nonwoven fabric
- Y10T442/671—Multiple nonwoven fabric layers composed of the same polymeric strand or fiber material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/68—Melt-blown nonwoven fabric
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/681—Spun-bonded nonwoven fabric
Abstract
The present invention provides a nonwoven web or laminate having at least one surface with abrasion resistance and a low degree of free fibers on the surface. Also provided is a lofty nonwoven web laminate from multicomponent fibers having at least one surface with improved abrasion resistance and reduced fuzziness over other multicomponent fiber nonwoven webs. This nonwoven webs and laminate can be used where nonwoven webs and laminates are currently used, but are particularly suitable as a filter media. Also described is a method for producing a nonwoven web having at least one abrasion resistant surface. The process includes using a liner material between the forming surface and the forming nonwoven web, wherein the liner is removed after the nonwoven web is bonded. Removing the liner exposes the abrasion resistant surface of the nonwoven web or laminate.
Claims (20)
1. A nonwoven web comprising at least one side which is abrasion resistant, has a surface roughness of at least 20 µm, and a fuzz-on-edge value less than 1.0 mm/mm.
2. The nonwoven web of claim 1, wherein the nonwoven web comprises a spunbond nonwoven web.
3. The nonwoven web of claim 1, wherein the nonwoven web comprises crimped multicomponent fibers.
4. The nonwoven web of claim 1, wherein the nonwoven web comprises thermoplastic fibers.
5. The nonwoven web of claim 4, wherein the thermoplastic fibers comprise at least one thermoplastic polymer selected from polyolefins, polyesters, polyamides, polycarbonates, polyurethanes, polyvinylchloride, polytetrafluoroethylene, polystyrene, polyethylene terephthalate, polylactic acid and copolymers and blends thereof.
6. The nonwoven web of claim 1, wherein the nonwoven web comprises a bonded web of crimped continuous multicomponent spunbond fibers wherein the nonwoven web has a density greater than about 0.005 g/cm3 and about 0.3 g/cm3.
7. The nonwoven web of claims 1 or 6, wherein the fuzz-on-edge is less than 0.5 mm/mm.
8. The nonwoven web of claim 6, wherein the multicomponent fibers comprise polypropylene as one component and a polyethylene as a second component.
9. A laminate comprising a first nonwoven web and a second nonwoven web, wherein the first nonwoven web comprises a nonwoven web according to any one of claims 1-8, said first nonwoven web has two sides wherein a first side is abrasion resistant, has a surface roughness of at least 20 µm, and a fuzz-on-edge value less than 1.0 mm/mm and a second side which is adjacent to the second nonwoven web.
10. The laminate of claim 9, wherein the first nonwoven web has a density which is greater than the second nonwoven web.
11. The laminate of claim 10, wherein the first nonwoven web has a density between about 0.05 g/cm3 to about 0.30 g/cm3 and the second nonwoven web has a density between about 0.005 g/cm3 and about 0.1 g/cm3.
12. The laminate of claim 9, wherein the first and second nonwoven webs each independently comprise a spunbond nonwoven web, a meltblown nonwoven web, a bonded carded web, an air-laid nonwoven web or a coform nonwoven web.
13. The laminate of claim 12, wherein the first and second nonwoven webs each independently comprise a bonded web comprising crimped continuous multicomponent spunbond fibers wherein the first nonwoven web has a density greater than the second nonwoven web and the density of the first nonwoven web is between about 0.05 g/cm3 to about 0.30 g/cm3 and the second nonwoven web has a density between about 0.005 g/cm3 and about 0.1 g/cm3.
14. A method of preparing a nonwoven web comprising a. providing a forming surface;
b. supplying a liner material onto the forming surface;
c. forming a nonwoven web on the liner material;
d. bonding the nonwoven web to form a bonded nonwoven web which is at least partially bonded to the liner; and e. removing the bonded nonwoven web from the liner material.
b. supplying a liner material onto the forming surface;
c. forming a nonwoven web on the liner material;
d. bonding the nonwoven web to form a bonded nonwoven web which is at least partially bonded to the liner; and e. removing the bonded nonwoven web from the liner material.
15. The method of claim 24, where in the liner material comprises a spunbond nonwoven web.
16. The method of claim 14, wherein the forming of the nonwoven web comprises a spunbonding.
17. The method of claim 16, wherein the spunbonding comprises spunbonding multicomponent fibers.
18. The method of claim 14, wherein said bonding comprises through-air bonding.
19. The nonwoven web produced by the method of claim 14.
20. A filter media comprising the nonwoven web according to any one of claims 1-8 or the nonwoven laminate according to any one of claims 9-13.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/627,558 | 2003-07-25 | ||
US10/627,558 US7425517B2 (en) | 2003-07-25 | 2003-07-25 | Nonwoven fabric with abrasion resistance and reduced surface fuzziness |
Publications (1)
Publication Number | Publication Date |
---|---|
CA2467987A1 true CA2467987A1 (en) | 2005-01-25 |
Family
ID=34080671
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA 2467987 Abandoned CA2467987A1 (en) | 2003-07-25 | 2004-05-21 | Nonwoven fabric with abrasion resistance and reduced surface fuzziness |
Country Status (3)
Country | Link |
---|---|
US (1) | US7425517B2 (en) |
CA (1) | CA2467987A1 (en) |
MX (1) | MXPA04007089A (en) |
Families Citing this family (48)
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-
2003
- 2003-07-25 US US10/627,558 patent/US7425517B2/en not_active Expired - Fee Related
-
2004
- 2004-05-21 CA CA 2467987 patent/CA2467987A1/en not_active Abandoned
- 2004-07-22 MX MXPA04007089A patent/MXPA04007089A/en unknown
Also Published As
Publication number | Publication date |
---|---|
US20050020170A1 (en) | 2005-01-27 |
US7425517B2 (en) | 2008-09-16 |
MXPA04007089A (en) | 2005-01-27 |
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Legal Events
Date | Code | Title | Description |
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EEER | Examination request | ||
FZDE | Discontinued |