CA2438288A1 - Methods and compositions for consolidating proppant in subterranean fractures - Google Patents

Methods and compositions for consolidating proppant in subterranean fractures Download PDF

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Publication number
CA2438288A1
CA2438288A1 CA002438288A CA2438288A CA2438288A1 CA 2438288 A1 CA2438288 A1 CA 2438288A1 CA 002438288 A CA002438288 A CA 002438288A CA 2438288 A CA2438288 A CA 2438288A CA 2438288 A1 CA2438288 A1 CA 2438288A1
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CA
Canada
Prior art keywords
composition
resin composition
proppant particles
hardenable resin
range
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002438288A
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French (fr)
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CA2438288C (en
Inventor
Philip D. Nguyen
Johnny A. Barton
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Halliburton Energy Services Inc
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Halliburton Energy Services Inc
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Publication of CA2438288A1 publication Critical patent/CA2438288A1/en
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Publication of CA2438288C publication Critical patent/CA2438288C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/60Compositions for stimulating production by acting on the underground formation
    • C09K8/62Compositions for forming crevices or fractures
    • C09K8/70Compositions for forming crevices or fractures characterised by their form or by the form of their components, e.g. foams
    • C09K8/706Encapsulated breakers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/60Compositions for stimulating production by acting on the underground formation
    • C09K8/62Compositions for forming crevices or fractures
    • C09K8/66Compositions based on water or polar solvents
    • C09K8/68Compositions based on water or polar solvents containing organic compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/60Compositions for stimulating production by acting on the underground formation
    • C09K8/80Compositions for reinforcing fractures, e.g. compositions of proppants used to keep the fractures open
    • C09K8/805Coated proppants
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S507/00Earth boring, well treating, and oil field chemistry
    • Y10S507/922Fracture fluid
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S507/00Earth boring, well treating, and oil field chemistry
    • Y10S507/922Fracture fluid
    • Y10S507/924Fracture fluid with specified propping feature

Abstract

Improved methods and compositions for consolidating proppant in subterranean fractures are provided. In accordance with a method of the invention, proppant particles coated with a furfuryl alcohol resin composition are mixed with a gelled liquid fracturing fluid and the fracturing fluid is pumped into a subterranean zone. The fracturing fluid forms one or more fractures in the subterranean zone and deposits the proppant particles coated with the resin composition therein. Thereafter, the hardenable resin composition on the proppant particles is allowed to harden by heat and consolidate the proppant particles into chemical and thermal degradation resistant permeable packs.

Claims (49)

1. An improved method of forming one or more fractures in a subterranean zone penetrated by a well bore and consolidating proppant particles therein, the subterranean zone having a temperature above about 200°F comprising the steps of:
(a) providing proppant particles coated with a hardenable resin composition comprised of furfuryl alcohol resin, furfuryl alcohol, a solvent for said resin, a silane coupling agent and a surfactant for facilitating the coating of said resin on said proppant particles and for causing said resin to flow to the contact points between adjacent resin coated proppant particles;
(b) providing a gelled liquid fracturing fluid;
(c) pumping said gelled liquid fracturing fluid into said subterranean zone to form said one or more fractures and to deposit said proppant particles therein;
(d) mixing said proppant particles coated with said hardenable resin composition with said fracturing fluid pumped in accordance with step (c) whereby said proppant particles coated with said hardenable resin composition are suspended therein;
(e) terminating steps (c) and (d) when said proppant particles coated with said hardenable resin composition have been deposited in said one or more fractures; and;
(f) allowing said hardenable resin composition on said resin composition coated proppant particles to harden by heat and consolidate said proppant particles into one or more chemical and thermal degradation resistant permeable packs.
2. The method of claim 1 wherein said furfuryl alcohol resin is present in said hardenable resin composition in an amount in the range of from about 40% to about 75% by weight of said composition.
3. The method of claim 1 wherein said furfuryl alcohol is present in said hardenable resin composition in an amount in the range of from about 1% to about 20%.
4. The method of claim 1 wherein said solvent for said resin in said hardenable resin composition is selected from the group consisting of dipropylene glycol methyl ether, dipropylene glycol dimethyl ether, diethylene glycol methyl ether, ethylene glycol butyl ether, diethylene glycol butyl ether, dimethyl formamide, propylene carbonate, butyl acetate, furfuryl acetate, d'limonene and fatty acid methyl esters.
5. The method of claim 1 wherein said solvent for said resin in said hardenable resin composition is ethylene glycol butyl ether.
6. The method of claim 1 wherein said solvent for said resin is present in said hardenable resin composition in an amount in the range of from about 10 to about 40% by weight of said composition.
7. The method of claim 1 wherein said silane coupling agent in said hardenable resin composition is selected from the group consisting of N-2-(aminoethyl)-3-aminopropyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane and n-beta-(aminoethyl)-gamma-aminopropyltrimethoxysilane.
8. The method of claim 1 wherein said silane coupling agent in said hardenable resin composition is n-beta-(aminoethyl)-gamma-aminopropyl-trimethoxysilane.
9. The method of claim 1 wherein said silane coupling agent is present in said hardenable resin composition in an amount in the range of from about 0.1% to about 3% by weight of said composition.
10. The method of claim 1 which further comprises a hydrolyzable ester for breaking gelled fracturing fluid films on said proppant particles.
11. The method of claim 10 wherein said hydrolyzable ester is selected from the group consisting of a mixture of dimethylglutarate, dimethyladipate and dimethylsuccinate, sorbitol, catechol, dimethylthiolate, methyl salicylate, dimethylsuccinate and terbutylhydroperoxide.
12. The method of claim 10 wherein said hydrolyzable ester is a mixture of dimethylglutarate, dimethyladipate and dimethylsuccinate.
13. The method of claim 10 wherein said hydrolyzable ester is present in said hardenable resin composition in an amount in the range of from about 0% to about 3%.
14. The method of claim 1 wherein said surfactant for facilitating the coating of said resin on said proppant particles and for causing said resin to flow to the contact points between adjacent resin coated proppant particles in said hardenable resin composition is selected from the group consisting of an ethoxylated nonyl phenol phosphate ester, mixtures of one or more cationic surfactants and one or more non-ionic surfactants and a C12-C22 alkyl phosphonate surfactant.
15. The method of claim 1 wherein said surfactant for facilitating the coating of said resin on said proppant particles and for causing said resin to flow to the contact points between adjacent resin coated proppant particles in said hardenable resin composition is a C12-C22 alkyl phosphonate surfactant.
16. The method of claim 1 wherein said surfactant is present in said hardenable resin composition in an amount in the range of from about 1% to about 15% by weight of said composition.
17, An improved method of forming one or more fractures in a subterranean zone penetrated by a well bore and consolidating proppant particles therein, the subterranean zone having a temperature above about 200°F comprising the steps of:

(a) providing a liquid hardenable resin composition comprised of furfuryl alcohol resin, furfuryl alcohol, an ethylene glycol butyl ether solvent for said resin, an n-beta-(aminoethyl)-gamma-aminopropyltrimethoxysilane coupling agent and a C12-C22 alkyl phosphate surfactant;

(b) providing a source of dry proppant particles;

(c) providing a gelled liquid fracturing fluid comprised of water and a gelling agent selected from the group consisting of guar gum, guar gum derivatives and cellulose derivatives;

(d) pumping said gelled liquid fracturing fluid into said subterranean zone to form said one or more fractures therein and to place said proppant particles therein;

(e) coating said hardenable resin composition onto said dry proppant particles conveyed from said source thereof to form hardenable resin composition coated proppant particles;

(f) mixing said hardenable resin composition coated proppant particles formed in step (e) with said fracturing fluid pumped in accordance with step (d) whereby said hardenable resin composition coated proppant particles are suspended therein;

(g) terminating steps (d), (e) and (f) when said hardenable resin composition coated proppant particles have been placed in said one or more fractures; and;

(h) allowing said hardenable resin composition on said hardenable resin composition coated proppant particles to harden by heat and consolidate said proppant particles into one or more corrosion and thermal degradation resistant permeable packs.
18. The method of claim 17 wherein said furfuryl alcohol resin is present in said hardenable resin composition in an amount in the range of from about 50% to about 65% by weight of said composition.
19. The method of claim 17 wherein said furfuryl alcohol is present in said hardenable resin composition in an amount in the range of from about 1% to about 20%.
20. The method of claim 17 wherein said solvent for said resin is present in said hardenable resin composition in an amount in the range of from about 15% to about 30% by weight of said composition.
21. The method of claim 17 wherein said silane coupling agent is present in said hardenable resin composition in an amount in the range of from about 0.5% to about 2% by weight of said composition.
22. The method of claim 17 which further comprises a hydrolyzable ester for breaking gelled fracturing fluid films on said proppant particles.
23. The method of claim 17 wherein said hydrolyzable ester is selected from the group consisting of a mixture of dimethylglutarate, dimethyladipate and dimethylsuccinate, sorbitol, catechol, dimethylthiolate, methyl salicylate, dimethylsuccinate and terbutylhydroperoxide.
24. The method of claim 22 wherein said hydrolyzable ester is a mixture of dimethylglutarate, dimethyladipate and dimethylsuccinate.
25. The method of claim 22 wherein said hydrolyzable ester is present in said hardenable resin composition in an amount in the range of from about 0% to about 3%.
26. The method of claim 17 wherein said surfactant is present in said hardenable resin composition in an amount in the range of from about 3% to about 10% by weight of said composition.
27. The method of claim 17 wherein said proppant particles are graded sand.
28. The method of claim 17 wherein said water in said gelled liquid fracturing fluid is selected from the group consisting of fresh water and salt water.
29. The method of claim 17 wherein said gelling agent is present in said fracturing fluid in an amount in the range of from about 0.2% to about 1% by weight of water therein.
30. The method of claim 17 wherein said gelled liquid fracturing fluid further comprises a cross-linking agent selected from the group consisting of alkali metal borates, borax, boric acid and compounds capable of releasing multivalent metal ions in aqueous solutions.
31. The method of claim 30 wherein said cross-linking agent is present in said fracturing fluid in an amount in the range of from about 0.2% to about 1% by weight of water therein.
32. The method of claim 17 wherein said gelled liquid fracturing fluid further comprises a delayed viscosity breaker selected from the group consisting of alkali metal and ammonium persulfates which are delayed by being encapsulated in a material which slowly releases said breaker; alkali metal chlorites, alkali metal hypochlorites and calcium hypochlorites.
33. The method of claim 32 wherein said delayed viscosity breaker is present in said fracturing fluid in an amount in the range of from about 1% to about 5%
by weight of water therein.
34. A hardenable resin composition for coating proppant particles and which hardens by heat comprising:

a hardenable resin comprised of furfuryl alcohol resin;

furfuryl alcohol;

a solvent for said resin having a flash point above about 125°F;

a silane coupling agent; and a surfactant for facilitating the coating of said hardenable resin composition on said proppant particles and for causing said hardenable resin composition to flow to the contact points between adjacent resin coated proppant particles.
35. The composition of claim 34 wherein said furfuryl alcohol resin is present in an amount in the range of from about 40% to about 75% by weight of said composition.
36. The composition of claim 34 wherein said furfuryl alcohol is present in said hardenable resin composition in an amount in the range of from about 1% to about 20%.
37. The composition of claim 34 wherein said solvent for said resin having a flash point above about 125°F is selected from the group consisting of dipropylene glycol methyl ether, dipropylene glycol dimethyl ether, dimethyl formamide, diethylene glycol methyl ether, ethylene glycol butyl ether, diethylene glycol butyl ether, propylene carbonate, butyl acetate, furfuryl acetate, d'limonene and fatty acid methyl esters.
38. The composition of claim 34 wherein said solvent for said resin having a flash point above about 125°F is ethylene glycol butyl ether.
39. The composition of claim 34 wherein said solvent for said resin having a flash point above about 125°F is present in an amount in the range of from about 10% to about
40% by weight of said composition.

40. The composition of claim 34 wherein said silane coupling agent is selected from the group consisting of N-2-(aminoethyl)-3-aminopropyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane and n-beta-(aminoethyl)-gamma-aminopropyl-trimethoxysilane.
41. The composition of claim 34 wherein said silane coupling agent is n-beta-(aminoethyl)-gamma-aminopropyltrimethoxysilane.
42. The composition of claim 34 wherein said silane coupling agent is present in said liquid hardenable resin composition in an amount in the range of from about 0.1 % to about 3% by weight of said composition.
43. The composition of claim 34 which further comprises a hydrolyzable ester for breaking gelled fracturing fluid films on said proppant particles.
44. The composition of claim 43 wherein said hydrolyzable ester is selected from the group consisting of a mixture of dimethylglutarate; dimethyladipate and dimethylsuccinate, sorbitol, catechol, dimethylthiolate, methyl salicylate, dimethylsuccinate and terbutylhydroperoxide.
45. The composition of claim 43 wherein said hydrolyzable ester is a mixture of dimethylglutarate, dimethyladipate and dimethylsuccinate.
46. The composition of claim 43 wherein said hydrolyzable ester is present in said hardenable resin composition in an amount in the range of from about 0% to about 3%.
47. The composition of claim 34 wherein said surfactant comprises at least one member selected from the group consisting of an ethoxylated nonyl phenol phosphate ester, mixtures of one or more cationic surfactants and one or more non-ionic surfactants and a C12-C22 alkyl phosphonate surfactant.
48. The composition of claim 34 wherein said surfactant is comprised of a C12-alkyl phosphonate surfactant.
49. The composition of claim 34 wherein said surfactant is present in an amount in the range of from about 4% to about 8% by weight of said composition.
CA2438288A 2002-09-05 2003-08-26 Methods and compositions for consolidating proppant in subterranean fractures Expired - Lifetime CA2438288C (en)

Applications Claiming Priority (2)

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US10/235,352 2002-09-05
US10/235,352 US6887834B2 (en) 2002-09-05 2002-09-05 Methods and compositions for consolidating proppant in subterranean fractures

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CA2438288A1 true CA2438288A1 (en) 2004-03-05
CA2438288C CA2438288C (en) 2011-05-10

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US (1) US6887834B2 (en)
EP (1) EP1396606B1 (en)
AR (1) AR037648A1 (en)
AU (1) AU2003204793B2 (en)
BR (1) BRPI0302601B1 (en)
CA (1) CA2438288C (en)
DE (1) DE60307190T2 (en)
DK (1) DK1396606T3 (en)
MX (1) MXPA03008019A (en)
NO (1) NO332834B1 (en)

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CA2438288C (en) 2011-05-10
BRPI0302601B1 (en) 2017-05-02
AR037648A1 (en) 2004-12-01
MXPA03008019A (en) 2004-03-10
EP1396606A2 (en) 2004-03-10
EP1396606B1 (en) 2006-08-02
BR0302601A (en) 2004-08-24
DE60307190D1 (en) 2006-09-14
AU2003204793B2 (en) 2008-07-10
US20040048752A1 (en) 2004-03-11
NO332834B1 (en) 2013-01-21
US6887834B2 (en) 2005-05-03
AU2003204793A1 (en) 2004-03-25
DK1396606T3 (en) 2006-12-04
NO20033878D0 (en) 2003-09-02
DE60307190T2 (en) 2006-12-14
NO20033878L (en) 2004-03-08
EP1396606A3 (en) 2004-09-01

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