CA2401785A1 - Flame-resistant polycarbonate moulding compositions - Google Patents

Flame-resistant polycarbonate moulding compositions Download PDF

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Publication number
CA2401785A1
CA2401785A1 CA002401785A CA2401785A CA2401785A1 CA 2401785 A1 CA2401785 A1 CA 2401785A1 CA 002401785 A CA002401785 A CA 002401785A CA 2401785 A CA2401785 A CA 2401785A CA 2401785 A1 CA2401785 A1 CA 2401785A1
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CA
Canada
Prior art keywords
compositions according
polycarbonate
flame retardant
general formula
inorganic material
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002401785A
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French (fr)
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CA2401785C (en
Inventor
Andreas Seidel
Thomas Eckel
Bernd Keller
Dieter Wittmann
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Bayer AG
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Individual
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Application filed by Individual filed Critical Individual
Publication of CA2401785A1 publication Critical patent/CA2401785A1/en
Application granted granted Critical
Publication of CA2401785C publication Critical patent/CA2401785C/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/101Esters; Ether-esters of monocarboxylic acids
    • C08K5/103Esters; Ether-esters of monocarboxylic acids with polyalcohols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only
    • C08K5/521Esters of phosphoric acids, e.g. of H3PO4
    • C08K5/523Esters of phosphoric acids, e.g. of H3PO4 with hydroxyaryl compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/12Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/04Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L85/00Compositions of macromolecular compounds obtained by reactions forming a linkage in the main chain of the macromolecule containing atoms other than silicon, sulfur, nitrogen, oxygen and carbon; Compositions of derivatives of such polymers
    • C08L85/02Compositions of macromolecular compounds obtained by reactions forming a linkage in the main chain of the macromolecule containing atoms other than silicon, sulfur, nitrogen, oxygen and carbon; Compositions of derivatives of such polymers containing phosphorus

Abstract

The invention relates to flame-resistant polycarbonate compositions which are made flame-resistant without the use of chlorine or bromine. Said compositions contain <= 0.1 wt. % fluorine and are characterised by excellent flame resistance, even with low wall thickness, combined with improved mechanical, thermal and rheological properties and especially by good ESC properties. The invention also relates to the use of the inventive polycarbonate moulding compounds for producing moulded bodies and moulded parts and all kinds of extrusion profiles.

Claims (24)

1. Compositions containing at least one polycarbonate, at least one impact modifier and at least one flame retardant which comprises phosphorus and corresponds to the general formula in which R1, R2, R3 and R4 in each case independently of one another denote C1-C8-alkyl optionally alkyl-substituted C5-C6-cycloalkyl, C6-C10-aryl or C7-C12-aralkyl, n independently of one another denotes 0 or 1, q independently of one another denotes 0, 1, 2, 3 or 4, N denotes a number between 0.1 and 30, R5 and R6 independently of one another denote C1-C4-alkyl, and Y denotes C1-C7-alkylidene, C1-C7-alkylene, C5-C12-cycloalkylene, C5-C12-cycloalkylidene, -O-, -S-, -SO-, SO2 or -CO-, wherein the moulding compositions are characterised in that they contain <= 0.1 wt.% fluorine, in relation to the total composition.
2. Compositions according to claim 1 comprising from 60 to 98 wt.% of at least one aromatic polycarbonate, from 0.5 to 30 wt.% of at least one graft polymer, from 1 to 20 wt.% of at least one flame retardant which comprises phosphorus and corresponds to the general formula (I) and from 0 to 5 wt.% of a particulate, flake-form or fibrous inorganic material, wherein the sum of the wt.% of the components is 100.
3. Compositions according to claim 1 comprising from 70 to 95 wt.% of at least one aromatic polycarbonate, from 1 to 15 wt.% of at least one graft polymer, from 2 to 15 wt.% of at least one flame retardant which comprises phosphorus and corresponds to the general formula (1) and from 0 to 3 wt.% of a particulate, flake-form or fibrous inorganic material, wherein the sum of the wt.% of the components is 100.
4. Compositions according to claim 1 comprising from 75 to 90 wt.% of at least one aromatic polycarbonate, from 2 to 10 wt.% of at least one graft polymer, from 2 to 15 wt.% of at least one flame retardant which comprises phosphorus and corresponds to the general formula (I) and optionally from 0 to 1.5 wt.%
of a particulate, flake-form or fibrous inorganic material, wherein the sum of the wt.% of the components is 100.
5. Compositions according to any of claims 1 to 4 containing additionally a fluorinated polyolefin, optionally used as a coagulate, pre-compound or master batch with a graft polymer or a vinyl (co)polymer, in a quantity such that the fluorine content of the composition is <= 0.1 wt.%.
6. Compositions according to any of claims 1 to 5 containing additionally vinyl (co)polymers, polyalkylene terephthalates or mixtures thereof.
7. Compositions according to any of claims 1 to 6 containing a flame retardant corresponding to the general formula 1 and having an N value of from 0.7 to 5.
8. Compositions according to any of claims 1 to 7 containing as the flame retardant a bisphenol A-based oligophosphate corresponding to the formula having N between 0.1 and 30.
9. Compositions according claim 8 containing as the flame retardant a bisphenol A-based oligophosphate corresponding to the formula having N between 0.7 and 5.
10. Compositions according to any of claims 1 to 9 containing as the impact modifier one or more graft polymers of from 5 to 95 wt.% of at least one vinyl monomer on from 95 to 5 wt.% of at least one graft backbone having a glass transition temperature < 10°C.
11. Compositions according to claim 10 having graft polymers on a backbone of dime, EP(D)M, acrylic or silicone rubbers.
12. Compositions according to claim 10 containing as the impact modifier an emulsion ABS or bulk ABS or mixtures thereof.
13. Compositions according to any of claims 1 to 12 containing further commercially available additives such as, for example, further drip-prevention agents, further flame retardants, lubricants and mould release agents, nucleating agents, antistatic agents, stabilisers as well as dyes and pigments.
14. Compositions according to any of claims 1 to 13 containing talc as the inorganic material.
15. Compositions according to claim 14 containing highly pure talc having an A1 2O3 content of <= 1 wt.%, in relation to the talc.
16. Compositions according to claim 14 containing a finely divided talc having an average particle diameter d50 <= 2.5 µm.
17. Compositions according to any of claims 1 to 13 containing as the inorganic material a finely divided powder having an average particle diameter <=

nm.
18. Polycarbonate moulding compositions according to one or more of the preceding claims, characterised in that they pass the UL94 V test to the standard V-0 at wall thickness <= 1.5 mm.
19. Polycarbonate moulding compositions according to one or more of the preceding claims, characterised in that the chlorine, bromine and iodine content, in relation to the total composition, is <= 0.2 wt.%.
20. Use of inorganic materials to increase the melt viscosity and melt stability of chlorine-free, bromine-free, impact-modified polycarbonate moulding compositions.
21. Processes for the preparation of the polycarbonate moulding compositions according to one or more of the preceding claims, wherein the individual components are mixed and are compounded at elevated temperature.
22. Use of the polycarbonate moulding compositions according to one or more of the preceding claims for producing mouldings and moulded parts of all types.
23. Use of the polycarbonate moulding compositions according to one or more of the preceding claims for producing profiles, sheets, tubes and ducts by the extrusion process.
24. Mouldings and moulded parts as well as profiles, sheets, tubes and ducts obtainable from the polycarbonate moulding compositions according to one or more of the preceding claims.
CA2401785A 2000-03-06 2001-02-21 Flame-resistant polycarbonate moulding compositions Expired - Fee Related CA2401785C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10010941A DE10010941A1 (en) 2000-03-06 2000-03-06 Low-fluorine polycarbonate molding compositions containing an impact modifier and a phosphorus-containing flame retardant, useful for making molded products with high stress cracking resistance
DE10010941.1 2000-03-06
PCT/EP2001/001925 WO2001066635A1 (en) 2000-03-06 2001-02-21 Flame-resistant polycarbonate moulding compounds

Publications (2)

Publication Number Publication Date
CA2401785A1 true CA2401785A1 (en) 2001-09-13
CA2401785C CA2401785C (en) 2010-08-24

Family

ID=7633745

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2401785A Expired - Fee Related CA2401785C (en) 2000-03-06 2001-02-21 Flame-resistant polycarbonate moulding compositions

Country Status (15)

Country Link
US (1) US6828366B2 (en)
EP (1) EP1268648B1 (en)
JP (1) JP4780890B2 (en)
KR (1) KR100729334B1 (en)
CN (2) CN1408008A (en)
AR (1) AR033667A1 (en)
AT (1) ATE304034T1 (en)
AU (1) AU2001240640A1 (en)
BR (1) BR0109041B1 (en)
CA (1) CA2401785C (en)
DE (2) DE10010941A1 (en)
ES (1) ES2244590T3 (en)
MX (1) MXPA02008701A (en)
TW (1) TWI307705B (en)
WO (1) WO2001066635A1 (en)

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Also Published As

Publication number Publication date
JP4780890B2 (en) 2011-09-28
KR20020079944A (en) 2002-10-19
TWI307705B (en) 2009-03-21
ES2244590T3 (en) 2005-12-16
CN1408008A (en) 2003-04-02
US20030105196A1 (en) 2003-06-05
EP1268648A1 (en) 2003-01-02
ATE304034T1 (en) 2005-09-15
DE50107364D1 (en) 2005-10-13
JP2003526718A (en) 2003-09-09
KR100729334B1 (en) 2007-06-18
CN101117434B (en) 2012-09-05
MXPA02008701A (en) 2003-04-14
EP1268648B1 (en) 2005-09-07
AU2001240640A1 (en) 2001-09-17
AR033667A1 (en) 2004-01-07
US6828366B2 (en) 2004-12-07
CN101117434A (en) 2008-02-06
BR0109041B1 (en) 2011-11-16
CA2401785C (en) 2010-08-24
WO2001066635A1 (en) 2001-09-13
BR0109041A (en) 2003-06-03
DE10010941A1 (en) 2001-09-13

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