CA2376593A1 - Method of particle formation - Google Patents
Method of particle formation Download PDFInfo
- Publication number
- CA2376593A1 CA2376593A1 CA002376593A CA2376593A CA2376593A1 CA 2376593 A1 CA2376593 A1 CA 2376593A1 CA 002376593 A CA002376593 A CA 002376593A CA 2376593 A CA2376593 A CA 2376593A CA 2376593 A1 CA2376593 A1 CA 2376593A1
- Authority
- CA
- Canada
- Prior art keywords
- vehicle
- suspension
- fluid
- solvent
- vehicles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/02—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by dividing the liquid material into drops, e.g. by spraying, and solidifying the drops
- B01J2/04—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by dividing the liquid material into drops, e.g. by spraying, and solidifying the drops in a gaseous medium
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/14—Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
- A61K9/16—Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
- A61K9/1682—Processes
- A61K9/1688—Processes resulting in pure drug agglomerate optionally containing up to 5% of excipient
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/14—Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
- A61K9/16—Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
- A61K9/1682—Processes
- A61K9/1694—Processes resulting in granules or microspheres of the matrix type containing more than 5% of excipient
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D11/00—Solvent extraction
- B01D11/04—Solvent extraction of solutions which are liquid
- B01D11/0403—Solvent extraction of solutions which are liquid with a supercritical fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D11/00—Solvent extraction
- B01D11/04—Solvent extraction of solutions which are liquid
- B01D11/0403—Solvent extraction of solutions which are liquid with a supercritical fluid
- B01D11/0407—Solvent extraction of solutions which are liquid with a supercritical fluid the supercritical fluid acting as solvent for the solute
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D11/00—Solvent extraction
- B01D11/04—Solvent extraction of solutions which are liquid
- B01D11/0403—Solvent extraction of solutions which are liquid with a supercritical fluid
- B01D11/0411—Solvent extraction of solutions which are liquid with a supercritical fluid the supercritical fluid acting as solvent for the solvent and as anti-solvent for the solute, e.g. formation of particles from solutions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D11/00—Solvent extraction
- B01D11/04—Solvent extraction of solutions which are liquid
- B01D11/0488—Flow sheets
Abstract
The invention provides a method for forming particles of a target substance, comprising (a) co-introducing into a particle formation vessel, under controlled temperature and pressure, a supercritical or near-critical anti-solvent fluid; a "target solution or suspension" of the target in a first vehicle; and a second vehicle which is soluble in the anti-solvent fluid; and (b) using the anti-solvent to disperse the target solution/suspension and the second vehicle, and to extract the vehicles, substantially simultaneously and substantially immediately on introduction of the fluids into the particle formation vessel, wherein the second vehicle is immiscible with the first, and wherein contact between the target solution/suspension and the second vehicle occurs a sufficiently short period of time before their dispersion by the anti-solvent, and with sufficient physical mixing, as to allow only insignificant, if any, phase separation to occur between the two vehicles between their contact with one another and their dispersion.
Claims (36)
1 A method for forming particles of a target substance, the method comprising (a) co-introducing into a particle formation vessel, the temperature and pressure in which are controlled, an anti-solvent fluid which is either a supercritical or a near-critical fluid; a solution or suspension of the target substance in a first vehicle (the "target solution/suspension"); and a second vehicle which is soluble or substantially soluble in the anti-solvent fluid;
and (b) using the anti-solvent fluid to disperse the target solution/suspension and the second vehicle, and to extract the vehicles, substantially simultaneously and substantially immediately on introduction of the fluids into the particle formation vessel, wherein the second vehicle is immiscible with the first vehicle, and wherein contact between the target solution/suspension and the second vehicle occurs a sufficiently short period of time before their dispersion by the anti-solvent fluid, and with sufficient physical mixing, as to allow only insignificant, if any, phase separation to occur between the two vehicles between their contact with one another and their dispersion.
and (b) using the anti-solvent fluid to disperse the target solution/suspension and the second vehicle, and to extract the vehicles, substantially simultaneously and substantially immediately on introduction of the fluids into the particle formation vessel, wherein the second vehicle is immiscible with the first vehicle, and wherein contact between the target solution/suspension and the second vehicle occurs a sufficiently short period of time before their dispersion by the anti-solvent fluid, and with sufficient physical mixing, as to allow only insignificant, if any, phase separation to occur between the two vehicles between their contact with one another and their dispersion.
2 A method according to claim 1, provided that the second vehicle is not a supercritical fluid.
3 A method according to claim 1 or claim 2, wherein contact between the target solution/suspension and the second vehicle occurs within a fluid inlet means used to introduce the fluids into the particle formation vessel, or at or immediately before the point of entry of the vehicles into the inlet means.
4 A method according to claim 3, wherein the contact occurs within the fluid inlet means.
A method according to claim 3 or claim 4, wherein the second vehicle is introduced into the inlet means separately from the target solution/suspension and the anti-solvent fluid, its direction of flow into the particle formation vessel being concurrent, and coaxial or substantially coaxial, with that of the target solution/suspension.
6 A method according to any one of claims 3 to 5, wherein the contact between the target solution/suspension and the second vehicle occurs either substantially simultaneously with, or immediately before, dispersion of the two vehicles by the anti-solvent fluid.
7 A method according to claim 6, wherein the contact occurs within about 0.001-10 seconds of the dispersion of the target solution/suspension and the second vehicle by the anti-solvent fluid.
8 A method according to claim 7, wherein the contact occurs within about 0.01-seconds of the dispersion.
9 A method according to any one of the preceding claims, wherein the first and second vehicles are immiscible in all or substantially all proportions.
A method according to claim 9, wherein the two vehicles are immiscible at first:second vehicle molar ratios lower than 20:80.
11 A method according to any one of the preceding claims, wherein the first vehicle is water and the second vehicle is a C4 or higher alcohol.
12 A method according to any one of claims 1 to 10, wherein the first vehicle is methanol and the second vehicle is a C5 or higher alkane.
13 A method according to any one of claims 1 to 10, wherein the first vehicle is ethylene glycol and the second vehicle is a haloalkane.
14 A method according to any one of the preceding claims, wherein the first and second vehicles are selected from the group consisting of water and 1-butanol;
water and ethyl acetate; methanol and n-pentane; methanol and n-octane;
methanol and hexane; methanol and cyclohexane; DMF (dimethyl formamide) and a higher alkane; DMSO (dimethyl sulphoxide) and a higher alkane; ethyl ether and DMSO; ethylene glycol and dichloromethane; ethylene glycol and 1,2-dichloroethane; glycerol and 3-pentanone; glycerol and ethyl acetate; 2-methoxyethanol and tetradecane; ethylformamide and hexane; 1-amino-2-propanol and isopropyl ether; 2-aminoethanol and dichloromethane; 2-aminoethanol and ethyl ether; 1,4-butanediol and butyl acetate; and water and dichloromethane.
water and ethyl acetate; methanol and n-pentane; methanol and n-octane;
methanol and hexane; methanol and cyclohexane; DMF (dimethyl formamide) and a higher alkane; DMSO (dimethyl sulphoxide) and a higher alkane; ethyl ether and DMSO; ethylene glycol and dichloromethane; ethylene glycol and 1,2-dichloroethane; glycerol and 3-pentanone; glycerol and ethyl acetate; 2-methoxyethanol and tetradecane; ethylformamide and hexane; 1-amino-2-propanol and isopropyl ether; 2-aminoethanol and dichloromethane; 2-aminoethanol and ethyl ether; 1,4-butanediol and butyl acetate; and water and dichloromethane.
15 A method according to any one of the preceding claims, wherein the relative amounts of the first and second vehicles used are such that, under the operating conditions used, the target solution/suspension and the second vehicle form a single phase mixture at the time of their contact with the anti-solvent fluid.
16 A method according to any one of the preceding claims, wherein there is an excess of the second vehicle over the first, at their point of contact with the anti-solvent fluid.
17 A method according to claim 16, wherein the molar ratio of the first to the second vehicle is less than 1:6.
18 A method according to any one of the preceding claims, wherein the target substance is for use in or as a pharmaceutical or pharmaceutical excipient.
19 A method according to any one of the preceding claims, wherein the target substance is a hydrophilic material.
20 A method according to claim 19, wherein the target substance is a sugar, protein or enzyme.
21 A method according to any one of the preceding claims, wherein two or more target substances are co-precipitated from the first and/or the second vehicle.
22 A method according to any one of the preceding claims, wherein the anti-solvent fluid is a supercritical fluid.
23 A method according to any one of the preceding claims, wherein each of the two vehicles comprises a single fluid material.
24 A method according to any one of the preceding claims, wherein the second vehicle is an anti-solvent for the target substance, and contains a crystallisation seed of a material which is insoluble in the second vehicle, to induce nucleation of the target substance when the second vehicle comes into contact with the target solution/suspension.
25 A method according to claim 24, wherein the crystallisation seed is a pharmaceutically acceptable carrier and the target substance is for use in or as a pharmaceutical.
26 A method according to claim 24, wherein the crystallisation seed comprises a pharmaceutically active material and the target substance comprises a material to be coated onto the pharmaceutically active material.
27 A method according to any one of the preceding claims, wherein the flow rate of the anti-solvent fluid is higher than those of the other fluids.
28 A method according to claim 27, wherein the ratio of the target solution/suspension flow rate to the anti-solvent flow rate, both measured at or immediately prior to the two fluids coming into contact with one another, is between 0.01 and 0.2.
29 A method according to any one of the preceding claims, wherein at the point of extraction of the two vehicles, into the anti-solvent fluid, they together constitute between 1 and 20 mole % of the fluid mixture then formed.
30 A method according to any one of the preceding claims, wherein the fluids are co-introduced into the particle formation vessel in a manner such that:
(a) the anti-solvent fluid and the target solution/suspension both enter the vessel at the same or substantially the same point, which is the same or substantially the same as the point at which they meet; and (b) the fluid inlet used to co-introduce the fluids is arranged so that the mechanical energy of the anti-solvent flow can facilitate intimate mixing of the fluids and also disperse them, and so that the anti-solvent can simultaneously extract the vehicles, at the point where the fluids meet.
(a) the anti-solvent fluid and the target solution/suspension both enter the vessel at the same or substantially the same point, which is the same or substantially the same as the point at which they meet; and (b) the fluid inlet used to co-introduce the fluids is arranged so that the mechanical energy of the anti-solvent flow can facilitate intimate mixing of the fluids and also disperse them, and so that the anti-solvent can simultaneously extract the vehicles, at the point where the fluids meet.
31 A method according to claim 30, wherein the anti-solvent fluid and the target solution/suspension are co-introduced into the particle formation vessel with concurrent, and coaxial or substantially coaxial, directions of flow.
32 A method according to claim 30 or claim 31, wherein the fluid inlet comprises a nozzle having an outlet end communicating with the interior of the particle formation vessel, and two or more coaxial passages which terminate adjacent or substantially adjacent one another at the outlet end.
33 A method according to claim 32, wherein the nozzle has three coaxial passages, an inner, an intermediate and an outer.
34 A method according to claim 32 or claim 33, wherein the outlet of an inner nozzle passage is located slightly upstream, in use, of that of a surrounding passage, to allow a degree of internal mixing between fluids introduced through the two passages.
35 A method according to any one of the preceding claims, which additionally involves controlling one or more of (i) the flow rates of the anti-solvent fluid and/or the target solution/suspension and/or the second vehicle, (ii) the relative amounts of the two vehicles, (iii) the concentration of the target substance in the first vehicle, and (iv) the temperature and pressure inside the particle formation vessel, so as to influence the physicochemical characteristics of the particles formed.
36 A method for forming particles of a target substance, which is substantially as herein described with reference to the accompanying illustrative drawings.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GBGB9915975.8A GB9915975D0 (en) | 1999-07-07 | 1999-07-07 | Method for the formation of particles |
GB9915975.8 | 1999-07-07 | ||
PCT/GB2000/002606 WO2001003821A1 (en) | 1999-07-07 | 2000-07-07 | Method of particle formation |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2376593A1 true CA2376593A1 (en) | 2001-01-18 |
CA2376593C CA2376593C (en) | 2009-12-01 |
Family
ID=10856857
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002376593A Expired - Lifetime CA2376593C (en) | 1999-07-07 | 2000-07-07 | Method of particle formation |
Country Status (12)
Country | Link |
---|---|
US (2) | US6860907B1 (en) |
EP (1) | EP1191999B1 (en) |
JP (1) | JP4490016B2 (en) |
AT (1) | ATE235956T1 (en) |
AU (1) | AU773548B2 (en) |
CA (1) | CA2376593C (en) |
DE (1) | DE60001944T2 (en) |
DK (1) | DK1191999T3 (en) |
ES (1) | ES2195908T3 (en) |
GB (2) | GB9915975D0 (en) |
MX (1) | MXPA01013259A (en) |
WO (1) | WO2001003821A1 (en) |
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US5833891A (en) * | 1996-10-09 | 1998-11-10 | The University Of Kansas | Methods for a particle precipitation and coating using near-critical and supercritical antisolvents |
EP0885038B1 (en) * | 1996-03-01 | 2011-06-15 | The University Of Kansas | Methods and apparatus for particle precipitation and coating using near-critical and supercritical antisolvents |
GB9703673D0 (en) | 1997-02-21 | 1997-04-09 | Bradford Particle Design Ltd | Method and apparatus for the formation of particles |
GB9804379D0 (en) * | 1998-03-02 | 1998-04-22 | Bradford Particle Design Ltd | Method of particle formation |
GB9810559D0 (en) | 1998-05-15 | 1998-07-15 | Bradford Particle Design Ltd | Method and apparatus for particle formation |
GB9915975D0 (en) * | 1999-07-07 | 1999-09-08 | Bradford Particle Design Ltd | Method for the formation of particles |
-
1999
- 1999-07-07 GB GBGB9915975.8A patent/GB9915975D0/en not_active Ceased
-
2000
- 2000-07-07 AT AT00942295T patent/ATE235956T1/en not_active IP Right Cessation
- 2000-07-07 DE DE60001944T patent/DE60001944T2/en not_active Expired - Lifetime
- 2000-07-07 CA CA002376593A patent/CA2376593C/en not_active Expired - Lifetime
- 2000-07-07 EP EP00942295A patent/EP1191999B1/en not_active Expired - Lifetime
- 2000-07-07 JP JP2001509286A patent/JP4490016B2/en not_active Expired - Lifetime
- 2000-07-07 US US10/030,392 patent/US6860907B1/en not_active Expired - Lifetime
- 2000-07-07 AU AU56990/00A patent/AU773548B2/en not_active Ceased
- 2000-07-07 GB GB0016618A patent/GB2354968B/en not_active Expired - Lifetime
- 2000-07-07 ES ES00942295T patent/ES2195908T3/en not_active Expired - Lifetime
- 2000-07-07 DK DK00942295T patent/DK1191999T3/en active
- 2000-07-07 MX MXPA01013259A patent/MXPA01013259A/en active IP Right Grant
- 2000-07-07 WO PCT/GB2000/002606 patent/WO2001003821A1/en active IP Right Grant
-
2004
- 2004-12-07 US US11/006,464 patent/US7150766B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
WO2001003821A1 (en) | 2001-01-18 |
DE60001944D1 (en) | 2003-05-08 |
US7150766B2 (en) | 2006-12-19 |
DE60001944T2 (en) | 2003-12-24 |
GB2354968A (en) | 2001-04-11 |
US6860907B1 (en) | 2005-03-01 |
CA2376593C (en) | 2009-12-01 |
ES2195908T3 (en) | 2003-12-16 |
AU5699000A (en) | 2001-01-30 |
US20050206023A1 (en) | 2005-09-22 |
JP2003504178A (en) | 2003-02-04 |
JP4490016B2 (en) | 2010-06-23 |
EP1191999B1 (en) | 2003-04-02 |
AU773548B2 (en) | 2004-05-27 |
GB0016618D0 (en) | 2000-08-23 |
MXPA01013259A (en) | 2002-12-13 |
ATE235956T1 (en) | 2003-04-15 |
EP1191999A1 (en) | 2002-04-03 |
GB2354968B (en) | 2001-09-12 |
DK1191999T3 (en) | 2003-07-21 |
GB9915975D0 (en) | 1999-09-08 |
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