CA2327426A1 - Clay-free ready-mixed setting-type joint compound - Google Patents

Clay-free ready-mixed setting-type joint compound Download PDF

Info

Publication number
CA2327426A1
CA2327426A1 CA002327426A CA2327426A CA2327426A1 CA 2327426 A1 CA2327426 A1 CA 2327426A1 CA 002327426 A CA002327426 A CA 002327426A CA 2327426 A CA2327426 A CA 2327426A CA 2327426 A1 CA2327426 A1 CA 2327426A1
Authority
CA
Canada
Prior art keywords
joint compound
calcium
compound
total solids
sulfate hemihydrate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002327426A
Other languages
French (fr)
Other versions
CA2327426C (en
Inventor
Therese A. Espinoza
Charles J. Miller
Richard B. Stevens
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
United States Gypsum Co
Original Assignee
United States Gypsum Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by United States Gypsum Co filed Critical United States Gypsum Co
Publication of CA2327426A1 publication Critical patent/CA2327426A1/en
Application granted granted Critical
Publication of CA2327426C publication Critical patent/CA2327426C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B22/00Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators, shrinkage compensating agents
    • C04B22/08Acids or salts thereof
    • C04B22/14Acids or salts thereof containing sulfur in the anion, e.g. sulfides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/06Inhibiting the setting, e.g. mortars of the deferred action type containing water in breakable containers ; Inhibiting the action of active ingredients
    • C04B40/0658Retarder inhibited mortars activated by the addition of accelerators or retarder-neutralising agents
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/145Calcium sulfate hemi-hydrate with a specific crystal form
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/10Accelerators; Activators
    • C04B2103/12Set accelerators
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/20Retarders
    • C04B2103/22Set retarders
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00663Uses not provided for elsewhere in C04B2111/00 as filling material for cavities or the like
    • C04B2111/00672Pointing or jointing materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/10Compositions or ingredients thereof characterised by the absence or the very low content of a specific material

Abstract

A two part joint compound which sets by hydration of calcium sulfate hemihydrate to gypsum and is clay-free. One part includes an in-situ acidic acrylate copolymer thickener (i.e., an associative thickener) with the calcium sulfate hemihydrate, along with a non-calcium bearing phosphate set preventer. The first part contains water, but remains unset for at least 175 days. The second part includes a set initiator compound having a cation with a log K value greater than calcium ions. The second part is mixed with the first part when setting is desired.

Claims (27)

1. A clay-free ready-mixed joint compound comprising:
(a) about 20 to about 99 wt.% (based on total solids) of calcium sulfate hemihydrate;
(b) about 0.025 to about 0.5 wt.% (based on total solids) of an associative thickener;
(c) about 0.1 to about 10 wt.% (based on total solids) of a non-calcium bearing phosphate set preventer sufficient to prevent setting of the calcium sulfate hemihydrate of (a) until setting is initiated by addition of a set initiator; and (d) sufficient water to achieve the desired consistency.
2. A joint compound of Claim 1, wherein said associative thickener is an in-situ acidic acrylate copolymer thickener.
3. A joint compound of Claim 1, wherein said non-calcium bearing phosphate set preventer is selected from the group consisting of zinc hexametaphosphate, potassium tripolyphosphate, tetra sodium pyrophosphate, sodium tripolyphosphate, monoammonium phosphate, and monobasic potassium phosphate.
4. A joint compound of Claim 1, wherein said non-calcium bearing phosphate set preventer is tetra sodium pyrophosphate.
5. A joint compound of Claim 1, wherein said calcium sulfate hemihydrate is the alpha crystalline form.
6. A joint compound of Claim 1, wherein said calcium sulfate hemihydrate is the beta crystalline form.
7. A joint compound of Claim 1, further comprising calcium carbonate.
8. A joint compound of Claim 1, further comprising a latex binder.
9. A joint compound of Claim 1, wherein said set initiator comprises a compound having a cation with a log K value greater than that of calcium ions.
10. A joint compound of Claim 9, wherein said set initiator compound is zinc sulfate.
11. A joint compound of Claim 9, wherein said set initiator compound is added in an amount of about 0.01 to 0.03 wt.%, based on the amount of (a), (b), and (c).
12. A joint compound of Claim 1, further comprising additives selected from the group consisting of cellulose thickeners, resin microspheres, talc, mica, perlite, fibers, citric acid, fungicides, and bactericides.
13. A joint compound of Claim 1, wherein the amount of components (a), (b) and (c) are 60 to 80 wt.%, 0.05 to 0.15 wt.%, and 0.25 to 0.5 wt.%, respectively.
14. A joint compound of Claim 13, further comprising about 10 to 20 wt.% calcium carbonate, about 2 to 5.5 wt.% of a latex binder, and about 5 to wt.% perlite, based on total solids.
15. A two part joint compound system comprising:
(a) a first part comprising:
(1) about 20 to about 99 wt.% (based on total solids) of calcium sulfate hemihydrate;
(2) about 0.025 to about 0.5 wt.% (based on total solids) of an associative thickener;
(3) about 0.1 to about 10 wt.% (based on total solids) of a non-calcium bearing phosphate set preventer sufficient to prevent setting of the calcium sulfate hemihydrate of (1) until setting is initiated by addition of a set initiator;
(4) sufficient water to achieve the desired consistency; and (b) a second part comprising a set initiator compound having a cation with a log K value greater than that of calcium ions in an amount sufficient to set the hemihydrate of (a)(1).
16. A joint compound of Claim 15, wherein said associative thickener of (a)(2) is an in-situ acidic acrylate copolymer thickener.
17. A joint compound of Claim 15, wherein said non-calcium bearing phosphate set preventer of (a)(3) is selected from the group consisting of zinc hexametaphosphate, potassium tripolyphosphate, tetra sodium pyrophosphate, sodium tripolyphosphate, monoammonium phosphate, and monobase potassium phosphate.
18. A joint compound of Claim 17, wherein said non-calcium bearing phosphate set preventer is tetra sodium pyrophosphate.
19. A joint compound of Claim 15, wherein said set initiator of (b) is zinc sulfate.
20 20. A joint compound of Claim 15, wherein said set initiator of (b) is added in an amount of about 0.01 to 0.03 wt.%, based on the amount of (a)(1)-(3).
21. A joint compound of Claim 15, wherein said calcium sulfate hemihydrate of (a)(1) is the alpha crystalline form.
22. A joint compound of Claim 15, wherein said calcium sulfate hemihydrate of (a)(1) is the beta crystalline form.
23. A joint compound of Claim 15, further comprising calcium carbonate.
24. A joint compound of Claim 15, further comprising a latex binder.
25. A joint compound of Claim 15, further comprising additives selected from the group consisting of cellulose thickeners, resin microspheres, talc, mica, perlite, fibers, citric acid, fungicides, and bactericides.
26. A joint compound of Claim 15, wherein the amounts of components (a)(1), (a)(2) and (a)(3) are 60 to 80 wt.%, 0.05 to 0.15 wt.%, and 0.25 to 0.5 wt.%, respectively.
27. A joint compound of Claim 26, further comprising about 10 to 20 wt.% calcium carbonate, about 2 to 5.5 wt.% of a latex binder, and about 5 to wt.% perlite, based on total solids.
CA2327426A 1999-12-29 2000-12-04 Clay-free ready-mixed setting-type joint compound Expired - Lifetime CA2327426C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US09/474,485 US6228163B1 (en) 1999-12-29 1999-12-29 Clay-free ready-mixed setting-type joint compound
US09/474485 1999-12-29

Publications (2)

Publication Number Publication Date
CA2327426A1 true CA2327426A1 (en) 2001-06-29
CA2327426C CA2327426C (en) 2010-02-09

Family

ID=23883726

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2327426A Expired - Lifetime CA2327426C (en) 1999-12-29 2000-12-04 Clay-free ready-mixed setting-type joint compound

Country Status (9)

Country Link
US (1) US6228163B1 (en)
KR (1) KR100713255B1 (en)
AU (1) AU779883B2 (en)
CA (1) CA2327426C (en)
MX (1) MXPA00012508A (en)
MY (1) MY120648A (en)
NZ (1) NZ508632A (en)
PL (1) PL201386B1 (en)
SA (1) SA00210634B1 (en)

Families Citing this family (35)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050028979A1 (en) * 1996-11-27 2005-02-10 Brannon Harold Dean Methods and compositions of a storable relatively lightweight proppant slurry for hydraulic fracturing and gravel packing applications
MXPA02010603A (en) * 2000-04-26 2003-03-10 Nat Gypsum Properties Llc Joint compound and method of making same.
US6884830B1 (en) * 2000-09-06 2005-04-26 Air Products Polymers, L.P. Flexible setting joint compound and method for making flexible joints
US7105587B2 (en) * 2001-03-07 2006-09-12 Innovative Construction And Building Materials Method and composition for polymer-reinforced composite cementitious construction material
CN1604810A (en) * 2001-10-19 2005-04-06 创新建筑及建材有限责任公司 Anti-pathogenic air filtration media and air handling devices having protective capabilities against infectious airborne microorganisms
US6846856B1 (en) 2002-05-20 2005-01-25 Innovative Construction And Building Materials Mixed organic and inorganic composites with intermingled facial layers
US6955844B2 (en) * 2002-05-24 2005-10-18 Innovative Construction And Building Materials Construction materials containing surface modified fibers
ZA200306629B (en) * 2002-09-20 2004-05-06 Rohm & Haas Polymer modified gypsum composition.
EP1403227B1 (en) * 2002-09-20 2010-11-24 Rohm And Haas Company Polymer modified gypsum composition
US6790277B2 (en) 2002-10-01 2004-09-14 National Gypsum Properties, Llc Lightweight joint treatment formulation
US6841232B2 (en) * 2002-11-12 2005-01-11 Innovative Construction And Building Materials Reinforced wallboard
US6902797B2 (en) * 2002-11-12 2005-06-07 Innovative Construction And Building Materials Gypsum-based composite materials reinforced by cellulose ethers
WO2004065319A2 (en) * 2003-01-23 2004-08-05 Innovative Construction And Building Materials Inorganic composite structures enhanced by organic compounds
US6805741B1 (en) * 2003-03-27 2004-10-19 United States Gypsum Company Ready-mixed setting-type composition and related kit
DE102004040879B3 (en) * 2004-08-24 2006-05-04 Bk Giulini Gmbh Use of a composition for setting retardation of gypsum and gypsum preparations and compositions containing this composition
TWI321554B (en) 2004-08-25 2010-03-11 Rohm & Haas Composition for forming a composite material
US20070150352A1 (en) * 2005-12-23 2007-06-28 Mastercard International Incorporated Techniques for transaction data coordination
US20080023129A1 (en) * 2006-07-15 2008-01-31 Bergevin Marcel Artificial decorative masonry and manufacturing process thereof
US7754006B2 (en) * 2007-03-20 2010-07-13 United States Gypsum Company Process for manufacturing ready-mixed setting alpha-calcium sulphate hemi-hydrate and kit for same
TW200906757A (en) * 2007-06-08 2009-02-16 United States Gypsum Co Compositions suitable for use as joint compounds and related methods
CA2641234A1 (en) * 2007-10-23 2009-04-23 Jig-A-World Inc. Sprayable surface repair compound
FR2925042B1 (en) * 2007-12-14 2010-10-22 Lafarge Platres ADJUVANT FOR HYDRAULIC BINDER
US8563139B2 (en) * 2008-04-22 2013-10-22 United States Gypsum Company Non-hydrating plaster composition and method
US20100083879A1 (en) * 2008-10-08 2010-04-08 Georgia-Pacific Gypsum Llc Low voc joint composition
US9174881B2 (en) * 2009-11-05 2015-11-03 United States Gypsum Company Ready mixed setting type joint compound and set initiator in chambered pouch
GB201019841D0 (en) 2010-11-23 2011-01-05 Bpb Ltd Calcium sulphate-bases products and methods for the manufacture thereof
US8668087B2 (en) 2011-12-22 2014-03-11 United States Gypsum Company Two-phase packaging of ready mix joint compound
US8925677B2 (en) 2012-06-27 2015-01-06 Usg Interiors, Llc Gypsum-panel acoustical monolithic ceiling
US8684134B2 (en) 2012-06-27 2014-04-01 Usg Interiors, Llc Gypsum-panel acoustical monolithic ceiling
UA116234C2 (en) 2013-03-15 2018-02-26 Юсдж Інтеріорс, Елелсі Gypsum-panel acoustical monolithic ceiling
US9731879B2 (en) 2015-01-05 2017-08-15 United States Gypsum Company Container lid with functional additive chambers
US10928286B2 (en) 2016-02-24 2021-02-23 United States Gypsum Company System and method for evaluating joint compound specimen
CN109996740B (en) 2016-11-28 2022-04-15 美国石膏公司 Package for delivering additives for powdered compositions
US20180148220A1 (en) 2016-11-28 2018-05-31 United States Gypsum Company Lid with hinged compartments for joint compound container
WO2022175865A1 (en) 2021-02-19 2022-08-25 Knauf Gips Kg High solids, sprayable setting type joint compound

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4238239A (en) * 1978-10-25 1980-12-09 Weston Research, Corporation Dry wall joint and finishing compounds
US4661161A (en) * 1983-05-31 1987-04-28 United States Gypsum Company Ready-mixed, setting-type cementitious composition having separately packaged accelerator
CA2065231A1 (en) * 1990-09-17 1992-03-18 Peter M. Attard Clay-free, asbestos-free and glass microbubble-free joint compounds
CA2139373C (en) * 1994-05-12 2002-06-25 Therese A. Espinoza Ready-mixed, setting type joint compound
US5653797A (en) * 1996-04-26 1997-08-05 National Gypsum Company Ready mixed setting-type joint compound and method of making same
US5725656A (en) * 1996-05-29 1998-03-10 The Trustees Of Colombia University In The City Of New York Gypsum composition
AU3045499A (en) * 1998-03-24 1999-10-18 Bpb Plc Gypsum composition

Also Published As

Publication number Publication date
MY120648A (en) 2005-11-30
MXPA00012508A (en) 2003-04-25
PL201386B1 (en) 2009-04-30
KR20010070350A (en) 2001-07-25
KR100713255B1 (en) 2007-05-02
SA00210634B1 (en) 2006-11-13
PL344736A1 (en) 2001-07-02
AU7203600A (en) 2001-07-12
US6228163B1 (en) 2001-05-08
CA2327426C (en) 2010-02-09
AU779883B2 (en) 2005-02-17
NZ508632A (en) 2002-07-26

Similar Documents

Publication Publication Date Title
CA2327426A1 (en) Clay-free ready-mixed setting-type joint compound
US4507154A (en) Chloride-free setting accelerator for hydraulic binding agents
CN104692755B (en) A kind of ardealite based self-leveling material and preparation method thereof
AU2008346412B2 (en) Aqueous accelerator mixture
CA2443072A1 (en) Use of comb-branched copolymers in gypsum compositions comprising comb-branched copolymers
PL372114A1 (en) Hydraulic cement based on calcium phosphate for surgical use
JPH04342450A (en) Concrete and mortar which can be placed by wet-process spraying
DE3306448A1 (en) LIQUID SET-UP ACCELERATOR FOR CONCRETE MIXTURES
DE202006020687U1 (en) Solid composition
CN110510971A (en) One kind exempting from calcined phosphogypsum adhesive mortar and preparation method thereof
CA2384798A1 (en) Cementitious compositions and a method of their use
EP0603603B1 (en) Rapid-setting hydraulic binder
ES2085216A1 (en) Base plaster compound for interior rooms
CH692578A5 (en) Quick setting, cementitious hydraulic binder low shrinkage, in particular for plasters and screeds.
JPH01257156A (en) Quick-setting cement composition for spraying method
MXPA05006045A (en) Method for reducing creep in a gypsum plaster-based element, gypsum plaster-based composition and method for making a gypsum plaster-based element with reduced creep.
JP2005035856A (en) Spray material and spraying method of construction using the same
DE4313148C2 (en) Environmentally friendly quick cement, especially for shotcrete
PT1004556E (en) PREPARATION OF HYDRAULIC BINDING AGENT AS WELL AS ITS UTILIZATION
AT395417B (en) ADDITIVE TO BUILDING MATERIAL MIXTURES CONTAINING ANHYDRITE
CH646124A5 (en) PLASTERING AND WALL MORTAR WITH EXTENDED SETTING TIME.
AT524581B1 (en) Additive for a putty
EP3269693A1 (en) Multi-component building material mixture
DE19832127A1 (en) Shigait-forming binder mixture
SU1514734A1 (en) Glue composition

Legal Events

Date Code Title Description
EEER Examination request
MKEX Expiry

Effective date: 20201204