CA2287849A1 - Method for granulating aerogels - Google Patents

Method for granulating aerogels Download PDF

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Publication number
CA2287849A1
CA2287849A1 CA002287849A CA2287849A CA2287849A1 CA 2287849 A1 CA2287849 A1 CA 2287849A1 CA 002287849 A CA002287849 A CA 002287849A CA 2287849 A CA2287849 A CA 2287849A CA 2287849 A1 CA2287849 A1 CA 2287849A1
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CA
Canada
Prior art keywords
aerogels
aerogel particles
agglomerates
mixing apparatus
gel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002287849A
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French (fr)
Inventor
Marc Schmidt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cabot Corp
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2287849A1 publication Critical patent/CA2287849A1/en
Abandoned legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J13/00Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/14Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic in rotating dishes or pans
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/16Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by suspending the powder material in a gas, e.g. in fluidised beds or as a falling curtain

Abstract

The invention relates to a method for agglomerating aerogel particles.
According to said method, the aerogel particles are placed in a mixing device and mixed thoroughly, a binding agent also being added to said mixing device.

Description

26.Ok:T.1999 13:12 LUDERSCHMIDT, S~HUELER & PAPTI'IER ~IR.437 S.18: 35 r ' , ' The object of the present invention is a method of granulating aerogcls.
Auogels, particularly those with a porosity above 60% and a density of less rhea 0.6 glcu.cm display extremely tow thermal conductivity and are therefore used as a heat ink material, as is described in EP-A-0 171 722, as catalysts or as catalyse tamers wd also as adsorption material Fuztbettnore, by virtue of their very low refraction index for solid substances, it is known >'o use them for Cerenkov detectors.
runhermore, by i. ~ reason of Their pazvcular acoustic impedance, the literature describes a possible use as an l; , ~mpedance sulaptazion means, for example in the ultrasound range.
i;
It is also possible for them to be used as carriers for effective substances is pharmacy or agriculture.
Aerogds in the Broader sense, e.g in the sense of "gel with air as the dispersion agent"
are produced by the drying of a suitable gel. The term "aerogel" in this sense ~nbraces aerogels .in the narrower sense, xerogels and cryogds in this respect, a dried gel is ' termed an aerogel in the narrower sense when the liquid of the gel is eliminated at above critical temperature and starting from pressures above critical prescwe. On the other band, if the liquid is elitnmated from the gel under sub~ritical conditions, for example with ' the formation of a liquidlfavour interphase, then the resuhing gel is frequently referred to also as a xerogel When the term aerogels is used in the present invention, these ate acrogels in the broader sense, i.e. in the sense of "gel with air as the dispersion medium".
The term does sot include a~erogels la~own from eaters literature and which are obtainrd for example by precipitation of silicic add (e.g DE 3025437, DD 29b 898) or which occur as pyrogenic silicie acid, e.g. Aerosil"~. Iu these cases, during manufacture, na three-dimensional gel lattice develops which is homogeneous over relatively great distances.
i 25.Ok.T. 1999 i3~ 13 ~uDERSi_HroIDT, SrHUE~ER & PARTrIER r~aR.49' S. 19135 r I~ ' Where aerogels are concerned, it 15 possible basically to difherentiate betweea inorganic and organic aerogels.
lnorg~ic aezogds have already been known since 1931 (S. S. Kistler, Nature 1931, I27, 741 ). Since then, aerngels have been fortltcotntng firotn vanOa9 starting materials. In this respect, for example SiOz-, AhOg-, 'I~Or, ZrOs-, SnO~ , L.i:4-, Ceps-, V~Graerogels and mixtures of these were producal (Ii D. Gasser, P. C. Goswami, Chern Rev, 1989, B9, 765 et seq.) for some yeats~ organic artogels have also been laaown which are derived from the most yvidely diverse starti~ rnntaials, e.g. melamine formaldehyde (R. W. Pekala,1.
Mater, a ' ~~ ' ~Sci. 19$9, 24, 3221).
.
i , T.norganic aerogels can thereby be produced in different ways.
On the one baud, SiOZ aerogels can for exausple be pmdttced by acid hydrolysis and I canda~sation oftara-ethyl arrhosilicau in ethanol. During this process, s gel is produced which oan be dried by super-critical drying while its swcture is maintained.
Production m~Khods based nn this drying technique are known for example froru EP-A-0 336 076, WO 92103378 or WO 95106617.
The high pressure technique involved itt the super-critical drying of aerogels is however d I
an expensive process and involves a high security risk. Ia addition, however, super-I~ ' i critical drying of aerogels is a very cost-intensive pmduction method.
I
(i Air alterntwive to super-ethical drying is afforded by a ttiethod for the sub-critical drying I of Si41 gels.
i ' The costs involved in aub-critical drying are substantially less by reason of the simpler technolo~r, the lower enet~r costs and the lesser security risk.

' z6.OkT. 1999 i3: i3 LUDERS~=HMIDT. SCNUELER >:~ Pc~RTrIER raR.4S~ S. 2~,'35 The SiO~ gels can for example be obtained by acid hydrolysis oftetra-alknxy silanes in a suitable organic solvent by rt~eans of water. Once the solvent has been exchanged for a I
suitable orgattie solvent, the gel obtained is in a fiutha s<ep reacted with a silylating agent.
The SiOi gel resulting from this can then, from an organic solvent, be dried in air. Thus, aerogels with densities of less than 0.4 g/cu.cm and porosities above 6o°ip can be achieved. The production method based on this drying technique is described in detail in ~10 94125149.
~i ' 4i ;I
Furthermore, the above-described gels can, prior to drying and in the alcohol-aqueous solution, be mixed with tea's-alkoxy stlanes and agcd. in order to increase the gel tattiec strength, as disclosed in WO 92IZO623.
The teCta-alkoxy silanes used as starting materials in the above-described processes do, however, likewise represent an extremely hid cost factor.
A not inconsiderable cost reduction can be achieved by using water-glass as a starting material for the production of SiOz gels To this end, it is possible for example to produce a s~1'cic and from an aqueous water-glass solution with the help of an ion exchange resin.
of eased by the additiop ofa base to produce an SiOz gel.
the silicic acid then being p ycond ~~e~ exchange of the aqueous medium for a suitable organic solvent, it is then possible f 'in a fiuther step to react the resulting gel with a silylating agrnt containing chlorine The i SiOz ge! which is surface modified for example with methyl silyl groups can then and ' ~ likewise from an organic solvent, be dried in air. The production method based on this technique is known from DE-A-43 42 548 i plternati~e methods with regard to the production of an SiOZ uerogel on a basis of water-glass with subsequent sub-critical drying are described in Gcnnasi Patent Application 195 41 715.1 and 195 41 992 8 I
Furthermore, DE-A-195 02 453 describes a use of chlorine-free silylating agents during the production of sub-critically dried aei'ogels.
'~, r 25.OKT.1999 19:13 LI_!DERSCHfIIDT, SCHIJELER x PARTfIER fIR.4.3? 5.21%3S
I.
Furthermore, an organofunctiondlisation by means of orgaaofunctionalised silylating agents in the production of sub-critically dried aerogels is described in DF-A-195 3~ I98.
However, on grounds of procedural technology and manufacturing costs, the~
production of aerogel particles on a major industrial scale is limited to particle sizes less than 5 mm a~,nd prefe~bly less than 2 mm.
y~ ~ ~ccording to the particular manner of producing the aerogets, so in prinapte a plurality I
I; ' ~f washing and solvent ~cehange stages are required Since these are diffusion-dependent, the time required is increased by the square of the radius of the gel pardcles_ v Consequently, apawrrt from the drying method, the costs of serogel production also increase quite considerably from the parade size upwards On grounds of cast, the result is an endeavour to produce the srnalJest possible aerogel particles On the other hand, the handling of very small particles is very complicated and thus likewise she costs emailed are unfavourable and nor every industrial application of aerogels is independent of the particle sue.
I
i~, Therefore, from the point of view of handling and fur many applications, larger aerogel '; ~ ' particles are needed or at least advantageous.
y ;
Therefore, the object of the present invention is to provide a method by which small I~ aerogel particles of less than 2 tom can be formed into larger aerogel particles.
I I
This problem is resolved by a method in which the aerogel particles are delivered to a moulding apparatus in which they are compressed In this way, it is particularly simple to form small aerogel panicles into larger aaogel particles.
The binder can be added to the mixing app~rtrus to prior to, during and/or after the addition of the aerogel particles, the subsequent addition beuag prtfetred.
,,, Y

ES.Ok:.T.1999 l3: la LUDER~3CH('1IDT, SCHUELER & PHRT~IER f~IR.43i 5.32%35 ~I , S
T~ ~B~ p~ucles are caused to move so that they rnjoy relative movtment in respect of one another by means of the said mixing apparatus, which is for example an agglomerating plate, a blender or a fluidised bed aryl Adva,rrtageously, the binder is incorporated as an aqueous or non-aqueous solution or suspension or even ~ a melt, for example by spraying The bitrdeT tpsutts in a drawing-tasether of the primarily provided aerogel particles to produce larger agglomerates.
Doting this process, by chemical reaction, rigidi'fication, crystallising out due to n .I ,, evaporation or vaporising of the solverJt, the binder results in a bonding of the mixture '' ~~ srOt~stituerns.
t,~

According to a further advantageous embodiment, the binder is added as a solid ~ubstanoe. Banding rhea takes place by chemical reacrion of the solid substonce with one or more components of the mixture or by the softening of a solid binding agent, e, g, by elev$ted temperatures, resulting in its becoming sticky and boAding the particles of the mixture Another expedient embodiment envisages that in addition to the aerogel particles, also additives and/ot fillers which are present in particulate or fibre form, are added to the ~, , fixing apparatus S ' ~' ' ~ accordance vuith a efe:zed embodiment a ' , , pr , th agglomerates arc separated according to their size. Advantageously, this takes place in that from the granules produced, the target i fraction is screed n~in accordance with the desired granular range_ Crranulates which are too large can possible be cotruninuted, for example with a chopper or a cutter head and screened off so that are they present in the desired ganulaz- rar;ge or may be fed back i to the agglomerating device aft cornminutioa Granules which are too small an poss~'bly be recycled to the agglomerating apparatus.
,~d E6.OKT. i~399 i3: 14 ~UDERSCHrIIDT. SCHUEUER ~ P~RTr~ER rdR. a97 S. 2:35 ,~ , ' 6 i , , ' ~, , Irs accordance with a further embodiment, tde agglomerates are dried prior to being i processed.
I
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Claims (9)

Claim
1. A method for the granulation of aerogel particles in which the aerogel particles are fed into a mixing apparatus and are thoroughly mixed and a binder is added to the mixing apparatus.

claims
2. A method according to claim 1, characterised in that the aerogel particles are presented to the mixing apparatus and the binder is then added
3. A method according to claim 1 or 2, characterised in that the binder is incorporated as an aqueous of non-aqueous solution, as a suspension, as a melt or as a solid substance.
4. A method according to at least one of the preceding claims, characterised in that in addition to the aerogel particles, also additives and/or fillers are fed into the mixing apparatus.
5. A method according to at least one of the preceding claims, characterised in that the agglomerates are separated according to their size.
6. A method according to claim 5, characterised in that the agglomerates which are below the desired granular range are fed back to the mixing apparatus.
7. A method according to claim 5, characterised in that the agglomerates which are above the desired granular range are comminuted
8. A method according to claim 7, characterised in that the comminuted and/or the agglomerates which are below the desired granular range are fed to the mixing apparatus
9. A method according to at least one of the preceding claims, characterised in that the agglomerates are dried further to processing.
CA002287849A 1997-05-02 1998-04-29 Method for granulating aerogels Abandoned CA2287849A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE19718740A DE19718740A1 (en) 1997-05-02 1997-05-02 Process for the granulation of aerogels
DE19718740.4 1997-05-02
PCT/EP1998/002519 WO1998050144A1 (en) 1997-05-02 1998-04-29 Method for granulating aerogels

Publications (1)

Publication Number Publication Date
CA2287849A1 true CA2287849A1 (en) 1998-11-12

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CA002287849A Abandoned CA2287849A1 (en) 1997-05-02 1998-04-29 Method for granulating aerogels

Country Status (8)

Country Link
US (1) US6481649B1 (en)
EP (1) EP0979141A1 (en)
JP (1) JP2001523162A (en)
KR (1) KR20010012153A (en)
CN (1) CN1126592C (en)
CA (1) CA2287849A1 (en)
DE (1) DE19718740A1 (en)
WO (1) WO1998050144A1 (en)

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DE19718740A1 (en) 1998-11-05
CN1126592C (en) 2003-11-05
KR20010012153A (en) 2001-02-15
US6481649B1 (en) 2002-11-19
EP0979141A1 (en) 2000-02-16
JP2001523162A (en) 2001-11-20
WO1998050144A1 (en) 1998-11-12

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