CA2218996A1 - Low profile connector system - Google Patents

Low profile connector system Download PDF

Info

Publication number
CA2218996A1
CA2218996A1 CA002218996A CA2218996A CA2218996A1 CA 2218996 A1 CA2218996 A1 CA 2218996A1 CA 002218996 A CA002218996 A CA 002218996A CA 2218996 A CA2218996 A CA 2218996A CA 2218996 A1 CA2218996 A1 CA 2218996A1
Authority
CA
Canada
Prior art keywords
plug
contacts
contact
receptacle
traces
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002218996A
Other languages
French (fr)
Inventor
Gary Cain Bethurum
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ITT Manufacturing Enterprises LLC
Original Assignee
ITT Industries Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ITT Industries Inc filed Critical ITT Industries Inc
Publication of CA2218996A1 publication Critical patent/CA2218996A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H01R9/0515Connection to a rigid planar substrate, e.g. printed circuit board
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/71Coupling devices for rigid printing circuits or like structures
    • H01R12/72Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures
    • H01R12/721Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures cooperating directly with the edge of the rigid printed circuits
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/193Means for increasing contact pressure at the end of engagement of coupling part, e.g. zero insertion force or no friction
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66Structural association with built-in electrical component
    • H01R13/665Structural association with built-in electrical component with built-in electronic circuit
    • H01R13/6658Structural association with built-in electrical component with built-in electronic circuit on printed circuit board
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00Connectors or connections adapted for particular applications
    • H01R2201/16Connectors or connections adapted for particular applications for telephony

Abstract

A connector system includes a receptacle that is small and assures precise alignment of mating contacts and terminals. The receptacle includes a circuit board (32) with a laterally-extending row of traces (42), and a receptacle housing (36) with a top wall (44) lying above the traces to form a cavity (16) between them. A plug front portion has a row of contacts (60) for entering the cavity and engaging the traces. The top wall has a row of cam surfaces (120) while the plug contacts have front portions with cam follower locations (112) that slide down along the cam surfaces.
This causes trace-engaging locations (114) on the contacts to move down against the traces. The top wall has a row of downwardly-projecting ribs (72) that form the cam surfaces. The plug housing (62) has a row of separators that fit into the spaces between the ribs. The plug has a coax section (230) that includes a pair of laterally-spaced grounded contacts (246, 248), a signal contact (260) with its front portion (262) lying between the grounded contacts, and a grounded tine (264) that lies under the signal contact.

Description

~ CA 02218996 1997-10-21 .
BACKGROUND OF THE INVENTION
Presently, portable cellular telephones are provided with a small opening leading to a receptacle connector, or receptacle, with receptacle contacts having tails that are sol(~ered to traces on a circuit board in the telephone, As the portable telephones become smaller, less space is available for the receptacle and v~ery small contacts are used. In practice, it is found difficult to precisely Iccate the receptacle contact tails on the circuit board traces, due to shiftinq during connector part manufacture and later end user final assembly. The area around the receptacle opening varies according to different ~elephone manufacturers who buy the same receptacle, so all alignment of the plug with the receptacle is accomplished by surfaces of the plug that fit into the cavity of the receptacle. A
connector system which minirnized the height and depth of the spaoe required for the receptacle and which minimized its cost while assuring precision location of contacting surfaces, would be of value.

SUMMARY OF THE INVENTION
In accordance with one embodiment of the present invenbon, a connector system is provided that enables the receptacle connector to have a small height and depth and that facilitates precision positioning of the receptacle terminals. The receptacie connector includes a circuit board with an upper face and a laterally-extending row of traces on the upper face. A receptacle housing has a top wall Iying above the upper face to form a cavity between the top wall and the circuit board~ The plug connector includes a plug housing with a front portion that fits completely within the cavity, and with a laterally-extending row of plug contacts for engaging the circuit board traces. The receptacle housing top wall has a laterally-extending row of cam surfaces that are each positioned to engage a cam-follower location on a plug contact to depress the contact until a WP~O~Tl\CCCDO~75PA O~ber 2,1~7 ~ CA 02218996 1997-10-21 trace-engaging location on the contact engages a trace. The cam-follower location of each contact does nol engage the cam surface until after the con~act has entered substantially into the cavity.
llle receptacle housing top wall has a plurality of downwardly-projecting ribs whose lower surfaces form the cam surfaces, with the ribs being spaced apart to form slots. The plug housing includes a row of plate-like separators which separate the plug contacts and which fit into the slots between the ribs. Precision lateral alignment of the plug and receptacle is obtained by engagement of the separators with walls of the 1 0 slots.
A coax arrangement on the plug includes a ground conductor comprising a pair of laterally-spaced ground contacts. A signal contact has a front portion that lies laterally between the front porbons of the ground contacts, and all three contacts can be deflected downwardly against corresponding traces on the circuit board. The ground conductor also includes a grounded tine tha~ lies directly under the signal contact but which does not extend as far forNardly to avoid directly engaging the signal contact.
The novel features of the inYention are set forth with particularity in the ~ppended claims. The invention will be best understood from the following description when read in coniunction with the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 is an isometric view of a portable cellular telephone, showing the receptacle connector of the ,oresent invention.
Fig. 2 is an exploded isornetric view of a connector system of the present invention, showing plug and receptacle connectors thereof.

WP~o~lTl~CCa~0175PA ~r 2.11~07 -, CA 02218996 1997-10-21 Fig. 3 is an exploded isometric view showing the plug connector of Fig. 2, and showing a clam shell assembly for protecting the plug connector.
Fig. 4 is a view taken on llne 4-4 of Fig. 2, but with the plug end receptacle connectors fully mated.
Fig. 5 is a view similar to that of Fig. 4, but with the plug connector inserted only far enough that the plug contacts first engage cam surfaces of the receptacle.
Fig. 6 is a partial isometric view of the plug of Fig. 5, showing a plug contact and a pair of separators.
Fig. 7 is a partial front elevation view of the receptacle of Fig. 2.
Fig. 8 is a partial rear elevation view of the front end of the plug connector of Fig. 2.
Fig. 9 is an exploded partia~ isometric view of the receptacle housing and circuit board of the receptacle connector of Fig. 2.
Fig. 10 is a partial sectioni~l side view similar to that of Fig. 5, but showing a plug connector of another embodiment of the invention, and with a corresponding receptacle.
Fig. 11 is a view similar to that of Fig. 10, but showing a plug connector of still another embodirnent of the invention and a corresponding receptacle.
Fig. 12 is an exploded rear isometric view of the coax assembly of the plug connector of Fig. 2.
Fig. 13 is an exploded front isometric view of the coax assembly of Fig. 12.
Fig. 14 is a rear isometric ~liew similar to that of Fig. 12, but with the parts assembled.
Fig. 15 is a side elevation view of ~he coax assembly of Figs. 12-14, showing the contact front portions as they first encounter a receptacle cam C~CD0175PA ~r ~ 19C17 ' CA 02218996 1997-10-21 surface during mating, and showing in phantom lines a contact in a fully inserted and mated position.

DESCRlPTlON OF THE PREFERRED EMBODIMENT
Fig. 1 iilustrates a portab[e cellular telephone 10 which has a receptacle connector 12 with a row 14 of terminals for mating with contacts of a plug connector, by insertion of the plug connector into a cavity 16 of the receptacle connector. The width in a lateral direction L is determined to a large extent by the size and number of terminals in ~e row 14. The height in a vertical direction V and the depth in forward and rearward directlons F, R of the receptacle connector should be as small as possible in order to ~llow room for circuitry in the telephone. ~his is especially so as portable telephones become smaller. The recep~ade connector 12 is manufactured by a connector manufacturer, for a telephone manufacturer who assembles the receptacle connector to a circuit board of the telep~lone. The telephone manufacturer designs the size and shape of the telephone molded casing 20, which may vary from one telephone manufacturer to the other. For this reason, the front portion of the rnating ptug connector should fit solely Into the cavity 16, and not include any portion that atternpts to surround the telephone casing 20.
Fig. 2 shows greater details of the receptacle connector 12 and of a mating plug connector 30. The receptacle connector includes a drcuit board 32 and particularly an edge section 34 of the circuit board, which lies under a receptacle housing 36. The circuit board has an upper face 40 and has a pluralit,v of electrically conductive traces 42 thereon arranged in the row 14. The receptacle housing 36 has a top wall 44 Iying a distance above the traces 42, and having laterally-spaced opposite top wall sides 46, 48 with side walls 50, 52 thereat that rest on ~e circuit board.
The housing also can be providecl with a front wall 54 and with a rear lip WPt3a\1Tl~CCC1~01 75.P~ Oc~3r 2, 1 D07 '. CA 02218996 1997-10-21 56 to lie over the rear edge of the circuit board. The lip is thin, with a longitudinal (M) thickness no more than the minimum hei~ht (A) of the cavity that receives the contacts.
llle plug connector 30 has a row of plug contacts 60 which are designed to engage the row of traces 42 when the connectors mate. The plug connec~or has a plug housing 62 with a laterally-extending row of plate-like separators 64 that separate the plug contacts 60.
The top w~ll 44 of the receptacle housing has a laterally-extending row 70 of downwardly-extending ribs 72. The ribs are laterally spaced apar~ to leave slots 74 bet~reen them. The plate-like separators 64 are designed to fit into the slots 74 as the connectors mate. The engagement of the separators 64 in the slots 74, are preferably relied upon to precisely locate the connectors in the tateral direction L, to assure that each p1ug con~act 60 engages only a predetermined one of the terminals formed by the traces 42. It is noted that the terminals formed by the traces 42 extend to other circuitry on the circuit board and to electrical components on the board.
Fig. 3 shows that the plug connector 30 has a front end portion 80 that is designed to be received in the cavity of the receptacle connector, and has a rear portion 82 that can be protected by upper and lower clam shells 84, 86 of a clam shell assembly 90. The clam shell assembly includes a latch actuator g2 that can operate a latch strip g4 to latch a plug connector assembly 96 that includes the plug connector 30, to the receptacle connector 12. The clam shell assembly 90, latch actuator 92, and latch strip 94 are known in the prior art, and are not discussed in detail herein.
Fig. 5 shows the plug connector 30 after it has been moved in a for~Yard direction F (which is parallel to a longitudinal direction M) far enough to only partially mate withl the receptacle connector 12. The plug WPOWll~CtX~0175.PA Od~ber 2.1a~7 ' CA 02218996 1997-10-21 contact 60 is formed from a metal strip such as a plated copper alloy strip ~hat has been bent. The contact has a rear portion 100 that is fixed to the plug housing 62 as by molding it in place. The contact rear portion is shown in a simplified view wherein it is crimped to a cable wire 102, although this is well known in thie prior art. The contact has a middle portion 104 that ex~ends primarily horizontally, to lie be~ween the top and bottom 10~, 108 of the separators 64. The contact has a front portion 110 which is the portion ~hat enters the receptacle connector cavity 16 in the fully mated positions of the connectors. The front portion includes an upper cam-follower location 112 which can be depressed, and a lower trace-engaging location 114 which engages a receptacle terminal formed by a circuit board trace. As also shown in Fig. 4, the ribs 72 of the receptacle top wall form cam locations, or cam surfaces 120 that are designed to engage the cam follower loc,ations 112 of the plug contacts as the contacts are inserted. The ribs also form substantially horizontal holdown surfaces 122 that engage the cam follower location 1 12 after the contacts have been fully mated as in Fig. 4. The ribs have substantially horizontal rear end surfaces 123 that extend rearwardly from the upper ends 125 of the cam surfaces.
When the plug connector ~ is moved in the forward direction F to mate with the receptacle connector, lead-ins 130 formed by front ends of the separators 64 and by opposite sides of the plug connector housing, initially align the connectors. Precision alignment is preferably accomplished by the front ends of the separators 64 entering into the slots between the ribs on the top wall of the receptacle housing. Further forward movement of the plug connector results in the cam follower location 112 of the contacts initially engaging the cam surfaces 120 at the position shown in Fig. ~ e c,am surfaces 120 extend at downward-forward inclines, resulting in the cam follower locations 112 moving WP~l~\CCCl)0175PA Oaob~ 2.1097 " CA 02218996 1997-10-21 -~ C-CCD-01 75 downwardly as they move forwardly. The cam surfaces are of low friction material. The trace-engaging locations 114 of the contacts also move downwardly until they engaye the traces 42. To assure low electrical resistance engagement of the contact locations 114 with the traces, the contacts are depressed and slightly bent when they move from the position of Fig. 5 to the position of Fig. 4.
Each contact front portion 1 10 includes a rearward first part 140 that merges with the contact middle portion 104, with the first part extending at a fonNard-upward incline. The forward portion has a second part 142 at the front end of the first part, with the second part 142 forming a bend, preferably at an obtuse angle, and with the upper surface of the bend being conYex and forming the cam follower location 1 12. The contaclt front portion includes a third part 144 that extends at a forward-downward incline from the second part, to a fourth part 146 that has a bend with a convex lower surface that forms the trace-engaging location 114. The angle B of the third part 144 wi~h a horizontal direction determines, to some extent, the required depth E in the forward-rearward directions F, R
of the receptacle. Applicant prefers that the angle B be at least 20~ to limit the depth of the receptacle connector and to assure a firm downward force of the trace-engaging location 11 4 against the circuit board trace.
Applicant prefers an angle B of albout 30~ to provide moderate resilience.
The cam surface 120 preferably extends at a slightly greater angle of incline to the horizontal than angle B, in order to engage the middle of the contact second part 142. The carn surface 120 is positioned so the center 2~ 120 C along its length as seen in Fig 4, initially engages the cam follower location 112, to engage such locaLtions for contacts that are slightly higher or lower than the designed heighlt. When the connectors are fully mated, the contacts achieve the positions shown in Fig. 4, with the cam follower WP~lO~Tl\CCa~0175PA ~- 2, tO07 " CA 02218996 1997-10-21 locations 112 being pressed down by the holdown surfaces 122 while the locations 112 en8age the circuit l:)oard traces.
As shown in Fig. 6, the separators 64 lie in planes such as 148 that extend geometrically normal to the lateral direction 1. The separators are laterally spaced apart to leave gaps 140 be~ween them, in which the contacts 60 lie. Applic~nt prefers that the lateral position of the plug connector be determined by the engagement of the separators 64 with the walls of the slots 74 (Fig. 7) in the receptacle housing top wall 44. Each gap 140 and the contact 60 therein lies directly under one of the top wall ribs 72. L~teral location by means of separators engaging walls of the top wall slots, assures precision alignment. The lateral width G of each separator is considerably less than the width of each slot 74 to allow all separators to enter all slots despite tolerances. Of course, it is also necessary that the receptacle housing 36 be mounted with precision on the circuit board, to assure that each rib 72 lies directly over a corresponding trace 42.
Fig. ~ shows that the receptacle housing 36 is provided with downwardly-projecting posts 15(), 152 that are closely received in holes 154, 156 formed in the circuit board 32. It is noted that the hole 154 at the rear edqe of ~he circuit board is in the form of a slot, with the post 150 being very c~osely laterally positioned within the slot 154. The forward post 152 does not need to provide as accurate an alignment. K is noted that the lip 56 is provided to cover the rear edge 160 of the circuit board, to provide a bevel therein for plug insertion, and to provide a surface that is smooth as compared to a possibly rough cut surface of a circuit board.
Fig. 10 illustrates another form of contact 170 with a differently formed front portion 172. The front portion 172 includes a first part 174 that extends at a forward-downward incline from a contact middle portion 176. A second part 180 forms a bend with a convex lower surface forrning WP~l~cccDO175PA OcbbQr ~ 1~7 i ,~ CA 02218996 1997-10-21 a trace-engaging location 182. A third part 184 extends at a forward-upward incline, to a fourth part 186. The fourth part 186 forrns a bend with a convex upper surface forming a cam follower location 188. Fig. 10 shows, in solid lines, the cam follower location 188 when it first engages a cam surface 190. Fig. 10 also shows, in phantom lines, the contact front portion at 172A in the fully inserted position, wherein the trace-en~3aging location at 182A engages the trace and the cam follower location at 188A
enga~3es a holdown surface 192. The contact of Fig. 10 has an advantage in that the cam follower location 188 is forward of trace-engaging location 182 (which must be kept clean for low resistance contact and which is protected by Iying more rearward). However, the contact of Fig. 10 requires a considerably longer (in forward-rearward direc~ions) receptacle housing 198.
Fig. 11 shows another conlact 200 which has a prirnarily horizontal middle portion 201 whose front merges with a front portion 203 (the portion that finally enters the receptacle cavity~ of the contact. The contact front portion has a prirnarily and substantially horizontal first part 205, and has a second part 202 extending in about a 170~ loop, with the upper part of ~he loop ~t 204 extending largely horizontaliy and forming a cam-follower location. The lower end 206 of the loop extends at about a 10~ incline t!ess than 60~ and preferably less than 40~) from the horizontal. The contact front portion also has a third part 210 that extends at a rearward-downward incline to a fourth part 212 that has a bend with a convex lower surface 214 forming a trace-engaging location. Applicant's analysis shows that the contact of Fig. 11 undergoes the least stress in rnating, and would be preferred except for the cost The contact 200 is more expensive to construct because of the lar~e bending at the loop 202. More predicable contact deflection is achieved by providing an upward bump such as at WP~SaylT~CCCD 71 75f 'A O~ 7 ~ CA 02218996 1997-10-21 216 at or slightly rearward (less than the height A of the rear of the cavity) of the top of the loop.
Fig. 2 shows that one side of the receptacle connector 12 includes three circuit board traces 221-223 ~hat are separa~ed from the other traces 42, while the plu~ connector 30 also has a separate coax section 230 at one side. The plug coax section 230 is constructed to connect to a shielded contact arrangement (usually a coaxial cable, but possibly a strip line or the like) while the three circuit board traces 221-223 are designed to mate to con~acts of the coax section. It is noted that the traces 221 and 223 are grounded, while the trace 222 is intended to carry high frequency si~nals. Ref0rring to Figs. 12-15, it can be seen that the coax section 230 of the plug connector is designed to be connected to a coaxial cable 232 of the usual type that includes a grounded outer conductor 234 (which is covered by a protective iacket) and a signal-carrying inner conductor 236.
The grounded outer concluctor 234 is connected to a ground conductor arrangement 240 which includes a tab 242 extending to a ground plate portion 244, and a pair of laterally-spaced ground contacts 246, 248 that project forwardly from the ground plate portion. The tab 242, plate portion 244 and contacts 246, 248 are integral. Each of the ground contacts 246, 248 have front portions 250 with cam follower locations 252 ~hat are designed to be downwardly deflected by a cam surface The front portions each have a trace-engaging location 2~4 that is designed to enga~e one of the ground traces 221, 223 of the receptacle connector.
The co~x section also includes a middle or signal contact 260 that is connected to the inner conductor 236 of the coaxial cable and which extends forwardly therefrom. The signal contact 260 extends over the ground plate portion 244 and between the ground contacts 246, 248. A
front portion 262 of the signal contact lies between the front portions 250 of the ground con~acts.
WP130UTl\~~)017!j.PA ~ber 2. 11~-7 ' CA 02218996 1997-10-21 -12- C-CC~-01 75 The ground conductor arrangement 240 includes a grounded tine 264 that extends forwardly from the ground plate portion 244, and which lies under the signal contact 260. The tine 264 provides a ground plane under the elongated portion of the signal contact that extends forwardly of the ground plane portion 244, just as the ground plane portion 244 and tab 242 lie closely under more rearward portions of the signal contact. By providing a ground plane closely under the signal contact, applicant maintains the characteristic impedance of the coaxial arrangement, while also helping to protect the signal contact 60 from stray electron~agnetic radiation. The presence of the ground conductors 246, 248 on laterally opposite sides of the signal contact, also aids in maintaining characteristic impedance and avoiding stray signals. This is fur~her enhanced by providing a pair of upstanding flanges 270, 272 on laterally opposite sides of the ground plane portion 244.
The signal contact 260 and ground conductor arrangement 240 are mounted in a dielectric coax frame 274 which has forward walls forming a group of locating spacers 276 that are similar to the spacers 64 described in the connection with Fig. 2. The spacers form a middle coax gap 2~0 that holds the front portion of the signal contact and a pair of side coax gaps 282, 284 that hold the front portions of the ground contacts. It is noted that the term ~coax" does not refer s0181y to a coaxial arrangement, but to a shielding arrangement that can connect to a coaxial cable.
Fig. 15 shows the manner in which the cam follower 252 of a ground conductor front portion 250 is downwardly deflected by a cam surface 120 until the trace-engaging location 254 engages a grounded trace such as 221, during ma~ing of the plug and receptacle connectors.
In a connector system that applicant has designed, the area of the circuit board, or edge section 34 (Fig. 2) available for holding the receptacle housing 36, was only 25 millimeters wide (in direction L) and 10 WP~UTl\CCCt~017~iPA Oc~ r 2,1607 millimeters deep (in directions F, R). The available height above the circuit board face 40 was only 5 millimeters. The traces 42 were spaced (center-t~center) by only one mi~limeter" It can be appreciated that precision assembly is required to assure lhat all con~acts engage only a single selected circuit board trace.
Although terms such as "top", "horizontal", ~downN, etc have been used to help in describing the invention as illustrated, it should be understood that the sys~em and its parts can be used in any orientation wi~h respect to the Earth.
Thus, the invention provides a connector system wherein the receptacle connector has a small depth and height, the receptacle connector can be precisely constructed at low cost, and the plug and receptacle connectors can be mated with no part of the plug connector required to surround the receptacle connector. The receptacle connector includes a circuit board with a row of traces thereon and also includes a receptacle housing having a top wall Iying above the traces. llle plug connector has a front portion that fits into the space between the top wall and circuit board of the receptacle connector, and has a plurality of plug ~ontacts with front portions for engaging the traces. The top wall of the receptacle housing has a row of cam surfaces positioned to depress car~
~oilower locations on the plug contacts until trace-engaging locabons on the piug contacts engage the traces. The plug housing has a plurality of plate-like separators separating the plug contacts, and the top wall of the receptacle has downwardly-depending ribs ~at are spaced to form slots that receive the spacers, and with the ribs having lower surfaces forming ~he cam surfaces for depressing the plug contacts. The invenbon also pro~ides the plug connector with a coax section that includes contacts similar to those for the rest of the connector, but which provide a ground plane and other ground surfaces Iying closely beside the signal contact.
W~Tl~CCC00175PA~ba 2. 1~7 ~' CA 02218996 1997-10-21 A pair of ~round contacts lie on laterally opposite sides of the signal contact. A grounded tine lies under much of the signal contact.
Although particular embodiments of the invention have been described and illustrated herein, it is recognized that modifications and variations may readily occur to those skilled in the art, and consequently, It is intended that the clairns be interpreted to cover such modifications and equivalents.

WPO~ITT~CCCD0175.PA Odobor 2,1097

Claims (27)

1. A connector system that includes plug and receptacle connectors (30, 12), where the receptacle connector is of low height, characterized by:
said receptacle connector includes a circuit board (32) having an upper face (40) and a laterally-extending row (14) of conductive traces (42, 221) on said upper face, and said receptacle connector includes a receptacle housing (36) having a top wall (44) lying above said upper face and said traces,with said top wall having laterally opposite sides (46, 48), and with said top wall and circuit board forming a space (16) between them;
said plug connector includes a plug housing (62) with a front end portion (80);
a plurality of plug contacts (60, 170, 200, 246, 248, 260) mounted on said plug housing, with each plug contact having a front portion (110, 172, 203) with an upper cam-follower location (112, 188, 204, 252) and a lower trace-engaging location (114,182, 214, 254);
said receptacle housing top wall having a row of cam surfaces (120, 190) positioned to depress said cam-follower locations to press said trace-engaging locations against said traces;
said plug housing front end portion (80) is of a size so it can fit into said space and locate said plug contacts with respect to said receptacle housing and said circuit board, whereby to avoid the need for a plug housing portion to surround the receptacle connector.
2. The connector system described in claim 1 wherein:
said plug housing has a plurality of plate-like separators (64, 276) that each lies in a plane (148) that is substantially normal to said lateral direction (L), with said separators arranged in a laterally-extending row with a gap (140) between each pair of adjacent separators of a row, and with each of said contact front portions lying in one of said gaps;
said top wall of said receptacle housing has a plurality of downwardly projecting vertical ribs that are spaced to form slots (74) therebetween, with said ribs having lower surfaces forming said cam surfaces;
each of said gaps having an open top (106) and an open bottom (108), to respectively receive one of said ribs and to allow the downward passage of a contact trace-engaging location.
3. The connector system described in claim 1 wherein:
said plug housing front end portion has a plurality of lead-ins (130) that are positioned to enter said space before said contact front end portions enter said space, with said lead-ins determining the height of said plug front end portion relative to said receptacle during mating;
said cam surfaces are forwardly-downwardly inclined and have rearmost upper ends;
said lead-ins have walls positioned so when said lead-ins first enter said space, they position said contacts so said cam follower locations (112) lie below the upper ends (125) of said cam surfaces.
4. The connector system described in claim 3 wherein:
said top wall has substantially horizontal rear end surfaces (123) that extend rearwardly from said upper ends of said cam surfaces.
5. The system described in claim 1 wherein:
each of said contacts (60) has a bendable middle portion (104) extending primarily horizontally, and each of said contact front portions has a second part (144) that connects said cam-follower location (112) to said trace-engaging location (114), with said second part extending substantially straight and at a forward-downward incline, and with each contact front portion having a curved part (146) that is curved by less than 180° and that merges with said second part and that has a convex lower surface that forms said trace-engaging location, whereby to enable depression of the trace-engaging locations in a short length of forward movement of the plug front end portion into said space.
6. The system described in claim 1 wherein:
each of said contacts (170) is constructed with its contact front portion (172) having a first part (174) that extends at a downward-forward incline, with the first part having a forward end;
each of said contacts has a second part (180), that merges with the forward end of said first part and that is bent so its lower surface (182) is convex and forms a trace-engaging locations (182);
each of said contact front portions has a third part (184) that extends at an upward-forward incline and that has a front end, and each of said contact front portions has a fourth part (186) that extends forwardly from said third part front end and that is bent so its upper surface (188) is convex and forms one of said cam follower locations (188).
7. The system described in claim 1 wherein:
the front portion (203) of each of said contacts (200) has a primarily horizontal first part (205) and has a second part (202) that merges with said first part with said second part extending in a loop of about 170° and with said camming location lying adjacent to said loop, said front portion also including a third part (210) that extends from said loop at a rearward-downward incline, and a fourth part (212) that is bent to form a convexlower surface (214) that forms said trace-engaging location.
8. The system described in claim 7 wherein:
said first part has an upwardly-projecting bump (216) forming said camming location.
9. The connector system described in claim 1 wherein:
said plug and receptacle connectors are fully mated, with said plug housing front end lying completely within said space, and with said trace-engaging locations of said plug contacts engaged with said traces.
10. The connector system of claim 1 wherein:
said plurality of plug contacts includes three plug contacts that are arranged with a middle signal contact (260) lying laterally between two other contacts (246, 248) which are ground contacts, with said ground contacts being electrically connected together and grounded, and including an electrically conductive tine (264) electrically connected to said ground contacts and lying slightly below and out of engagement with said signal contact.
11. The connector system described in claim 1 wherein:
said circuit board has a rear edge (160), and said receptacle housing includes a lip (56) that lies against said board rear edge to protect it, with the thickness of said lip being less than the minimum height (A) of said cavity at locations therein that receive said contacts.
12. A receptacle connector for receiving a plug connector, comprising:
a circuit board (32) having an upper face (40) and having a laterally extending row (14) of traces (42) on its upper face;
a receptacle housing (36) which is mounted on said circuit board, said housing including a top wall (44) that lies over said traces and walls supporting said top wall on said circuit board, with the space between said top wall and said walls supporting said top wall and said circuit board forming a cavity (16) that is open in a rearwardly-opening direction;
said top wall forming a plurality of laterally-spaced cam surfaces (120) that each extends at a downward-rearward incline, and that each lies over one of said traces.
13. The connector described in claim 12 including said plug connector, and wherein:
said plug connector includes a dielectric plug housing (62) with a front end portion (80) that is insertable into said space, said front end portion including a plurality of laterally spaced separators (64) that form gaps (140) between adjacent separators;
a plurality of contacts (60, 170, 200) mounted on said plug housing, with each of said contacts having a front portion (110, 172, 203) lying in one of said gaps;
the space above and below said contact front portions being open to permit a cam surface to downwardly depress a contact front portion and to permit each contact front portion to project below the gap to engage one of said traces.
14. A plug connector (30) for insertion into a receptacle (12), comprising:
a plug housing (62) which has a housing front end portion (80) for insertion into the receptacle by movement of the plug housing in a horizontal plane;

a plurality of contacts (60, 170, 200) mounted on said plug housing, with each of said contacts having a front portion (110, 172, 203), and with said housing being open below said contact front portions;
each of said contacts has a substantially straight bendable middle portion (104, 176, 201) extending primarily in a horizontal plane, and each contact has a front portion (110, 172, 203) with an inclined part.
15. The plug connector described in claim 14 including:
a receptacle (12) comprising a circuit board (32) with a laterally-extending row (14) of traces (42), and a receptacle housing (36) mounted on said circuit board and having a top wall (44) lying over said traces with the space between said top wall and said circuit board forming a cavity (16) constructed to receive said plug;
said top wall forming a plurality of cam surfaces (120, 190) that each lies over one of said traces and that each extends at a downward-forward incline and that is positioned to depress one of said contacts against one of said circuit board traces.
16. The plug connector described in claim 14 wherein:
each of said contact front portions has a first part (140) extending at an upward-forward incline, a second part (142) forming a bend at an obtuse angle of the front of said first part, a third part (144) extending at a downward-forward incline from said second part and forming said inclined part, and a fourth part (146) lying at the front of said third part and forming a bend with a center lower surface that forms an engaging location (114).
17. The plug connector described in claim 14 wherein:
each of said contact front portions has a first part (174) extending at a forward-downward incline from said contact middle portion, a second part (180) at the front of said first part with said second part forming a bend with a convex lower surface (182), a third part (184) that extends at a forward-upward incline from said second part and that forms said inclined part, and a fourth part (186) that forms a bend with a convex upper surface at the front end of said third part.
18. The plug connector described in claim 14 wherein:
said front portion has a substantially horizontal first part (205), a second part (202) that extends in about a 270° loop, a third part (210) that extends at a rearward-downward incline from said loop and that forms said inclined part, and a fourth part (212) that lies at the rear end of said third part and that forms a bend with a convex lower surface (214).
19. A method for mating plug and receptacle connectors (96, 12), wherein said receptacle connector has walls forming a rearwardly-opening cavity (16) with said wall including top and bottom walls (44, 32) with said bottom wall having a laterally-extending row (14) of conductive traces (42) and with said top wall forming a row of camming surfaces (120, 190) lying over said traces, and wherein said plug connector includes a plug housing (62) with a front end portion (80) and includes a laterally-extending row of plug contacts (60) with contact front portions (110, 172, 203) constructed to enter said cavity, with each contact front portion having a cam follower location (112, 188, 204, 252) positioned to engage one of said camming locations and a trace-engaging (114, 182, 214, 254) location positioned to engage one of said traces, comprising:
inserting said plug front end portion into said cavity while precisely positioning said plug housing with respect to said cavity walls, and allowing said camming locations to depress said cam follower locations to press said trace-engaging locations against said traces;

said step of precisely positioning includes engaging said plug with said receptacle only by parts of said plug front end portion that lie within said cavity.
20. The method described in claim 19 wherein:
said receptacle connector forms a laterally-extending row of vertical ribs (72) with said ribs being laterally spaced to leave walls forming slots (74) between adjacent ribs, and said plug housing includes a laterally-extending row of spacers (64, 276) constructed to pass into said slots;
said step of precisely positioning includes laterally positioning said plug in said cavity by engagement of said separators with said walls of said slots.
21. A coax connector arrangement for engaging ground and signal terminals (221, 222, 223), comprising:
a ground conductor arrangement (240) which includes a pair of laterally-spaced ground contacts (246, 248) each having a front portion (250) that can be downwardly deflected against one of said ground terminals;
a signal conductor arrangement which includes a signal contact (260) which has a front portion (262) that lies between said ground conductors, said signal contact front portion being downwardly deflectable against said signal terminal.
22. The arrangement described in claim 21 wherein:
said ground conductor arrangement includes an electrically conductive tine (264) which is electrically connected to said ground conductors, said tine having a front end lying directly under said signal contact but low enough to avoid touching said signal contact even when it is downwardly deflected against said terminal.
23. The arrangement described in claim 22 including a coaxial cable (232) having radially inner and outer conductors, and wherein:
said ground conductor arrangement includes a ground plate portion (244) lying in a horizontal plane and having front and rear edges, said ground contacts and said tines each having a rear end, said rear edge of said ground plate portion being connected to said cable outer conductor and said front edge of said ground plate portion merging with rear ends of said ground contacts and of said tine.
24. The arrangement described in claim 23 wherein:
said signal conductor extends forwardly over said ground plate portion;
said ground plate portion has laterally opposite sides and said ground conductor arrangement includes a pair of substantially vertical flanges (270, 272) that project upwardly from said ground plate portion sides at least about as high as a portion of said signal contact that lies over said ground plate portion.
25. The arrangement described in claim 21 including:
a circuit board (32) with an upper face (40) and three laterally spaced traces on said upper face, said traces including a central signal trace (222) and a pair of ground traces (221, 223) on laterally opposite sides of said signal trace;
a dielectric coax frame (274) which has forward walls forming three laterally-spaced coax gaps including a middle coax gap (280) and side coax gaps (282, 284), with said signal contact front portion lying in said middle coax gap and with said ground contact front portions lying in said side coax gaps;
a housing (36) mounted on said circuit board, said housing having a top wall (44) spaced above said circuit board to leave a space (16) between them for receiving said coax frame forward walls at a position wherein said contact front portions lie directly over said traces, said top wall including cam locations (120) positioned to deflect said contact front portions against said traces.
26. A coax connector arrangement for engaging ground and signal terminals, comprising:
a ground conductor arrangement (240) which includes at least one ground contact (246, 248) having a front portion (250) that can be downwardly deflected against said ground terminal;
a signal conductor arrangement which includes a signal contact (260) which has a front portion (262) that is downwardly deflectable against said signal terminal;
said ground conductor arrangement includes an electrically conductive tine (264) which is electrically connected to said ground conductor, said tine having a front end lying directly under said signal contact but low enough to avoid touching said signal contact even when it is downwardly deflected against said signal terminal.
27. The arrangement described in claim 26 including a coaxial cable (232) having radially inner and outer conductors (236, 234), and wherein:

said ground conductor arrangement includes a ground plate portion (244) lying under said signal contact and having front and rear edges, said rear edge being connected to said cable outer conductor and said front edge merging with a rear end of said ground contact and with a rear end of said tine.
CA002218996A 1996-11-05 1997-10-21 Low profile connector system Abandoned CA2218996A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US08/741,758 US5807126A (en) 1996-11-05 1996-11-05 Low profile connector system
US08/741,758 1996-11-05

Publications (1)

Publication Number Publication Date
CA2218996A1 true CA2218996A1 (en) 1998-05-05

Family

ID=24982055

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002218996A Abandoned CA2218996A1 (en) 1996-11-05 1997-10-21 Low profile connector system

Country Status (7)

Country Link
US (1) US5807126A (en)
EP (1) EP0840399A3 (en)
JP (1) JP2911860B2 (en)
KR (1) KR100291847B1 (en)
CN (1) CN1182291A (en)
CA (1) CA2218996A1 (en)
TW (1) TW373355B (en)

Families Citing this family (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3594434B2 (en) * 1997-01-08 2004-12-02 ヒロセ電機株式会社 Electrical connector mounting structure to circuit board
US6052314A (en) * 1997-05-22 2000-04-18 Rohm Co., Ltd. EEPROM device
US6007359A (en) * 1997-11-25 1999-12-28 Itt Manufacturing Enterprises, Inc. Receptacle connector
US5899759A (en) * 1997-12-29 1999-05-04 Ford Motor Company Electrical connector for rigid circuit boards
US6227872B1 (en) * 1998-08-05 2001-05-08 Ericsson Inc. Moisture resistant electrical connector for a cellular telephone
US6373259B1 (en) * 1999-03-09 2002-04-16 Avaya Technology Corp. Connector testing system having a test prong including a projection
US6231363B1 (en) * 1999-06-28 2001-05-15 Itt Manufacturing Enterprises, Inc. Low profile interconnection
US6422900B1 (en) 1999-09-15 2002-07-23 Hh Tower Group Coaxial cable coupling device
DE10048457B4 (en) * 2000-09-29 2004-07-08 Siemens Ag Arrangement and method for contacting a motor or transmission component to an electrical circuit board
US6413103B1 (en) 2000-11-28 2002-07-02 Apple Computer, Inc. Method and apparatus for grounding microcoaxial cables inside a portable computing device
KR100840442B1 (en) 2001-07-02 2008-06-20 시게이트 테크놀로지 엘엘씨 Disc drive circuit board edge connector
US6579107B1 (en) * 2002-01-10 2003-06-17 Osram Sylvania Connector pin for an edge of a circuit board
CN1437089B (en) * 2002-02-05 2012-01-25 劲永科技(苏州)有限公司 Connector for USB interface and its memory unit
US20050095902A1 (en) * 2003-11-04 2005-05-05 Hongbo Zhang Connector assembly
GB2435553A (en) * 2006-02-22 2007-08-29 Itt Mfg Enterprises Inc Multiple coaxial connector
KR100968327B1 (en) 2007-03-14 2010-07-08 파나소닉 전공 주식회사 Multi-pole coaxial connector
EP2083555A3 (en) * 2008-01-28 2011-09-07 Tyco Electronics AMP Korea Limited Waterproofing method and structure for mobile phone
JP5094604B2 (en) * 2008-07-14 2012-12-12 矢崎総業株式会社 Inner terminal
JP6350876B2 (en) * 2015-06-18 2018-07-04 株式会社オートネットワーク技術研究所 connector
CN109478732A (en) * 2016-07-08 2019-03-15 赫希曼汽车通讯有限公司 For cable of the coaxial cable assembly on thick circuit board to be assembled
JP6542921B2 (en) * 2018-01-19 2019-07-10 モレックス エルエルシー connector
CN108201230B (en) * 2018-01-30 2020-11-03 黑龙江工业学院 Multimedia electrified education table for language teaching
JP7340220B2 (en) * 2018-12-03 2023-09-07 日本圧着端子製造株式会社 composite connector
CN111755916B (en) * 2019-03-28 2022-02-08 莫仕连接器(成都)有限公司 Electrical connector
TWI740710B (en) * 2020-11-10 2021-09-21 財團法人工業技術研究院 Connector structure with improved terminal coplanarity
CN113161815B (en) * 2021-03-23 2022-07-05 深圳市威特利电源有限公司 Intelligent charging and discharging control method and system for mobile power supply

Family Cites Families (27)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2857577A (en) * 1955-11-01 1958-10-21 Hughes Aircraft Co Electrical connector
US3217285A (en) * 1964-12-22 1965-11-09 Sylvania Electric Prod Positive pressure connector
GB1154367A (en) * 1965-10-14 1969-06-04 Lucas Industries Ltd Connectors for use with Flexible and Rigid Printed Circuits
US3474387A (en) * 1967-04-13 1969-10-21 Elco Corp Zero insertion force connector and contact therefor
GB1245493A (en) * 1968-03-11 1971-09-08 Texas Instruments Inc Connector
JPS5544429B2 (en) * 1973-05-11 1980-11-12
US4017696A (en) * 1975-12-31 1977-04-12 Bell Telephone Laboratories, Incorporated Initializing circuit
US4169644A (en) * 1976-03-11 1979-10-02 Bonhomme F R Electrical connection devices
US4550959A (en) * 1983-04-13 1985-11-05 Amp Incorporated Surface mountable coefficient of expansion matching connector
US4542950A (en) * 1984-02-21 1985-09-24 International Business Machines Corporation Zero insertion force edge connector with wipe cycle
JPS6111284U (en) * 1984-06-26 1986-01-23 沖電線株式会社 Board connection connector
EP0168922A3 (en) * 1984-07-16 1987-11-04 Trw Inc. Zero insertion force connector
US4640562A (en) * 1984-12-19 1987-02-03 Amp Incorporated Surface mounting means for printed circuit board
US4648668A (en) * 1986-06-26 1987-03-10 Amp Incorporated Zero insertion force card edge connector
US4776803A (en) * 1986-11-26 1988-10-11 Minnesota Mining And Manufacturing Company Integrally molded card edge cable termination assembly, contact, machine and method
US4768971A (en) * 1987-07-02 1988-09-06 Rogers Corporation Connector arrangement
CA1306025C (en) * 1988-02-15 1992-08-04 John C. Collier Terminating insulated conductors
US4919626A (en) * 1989-04-14 1990-04-24 Itt Corporation Connector for IC card
US5013247A (en) * 1989-10-16 1991-05-07 International Business Machines Corporation Fiber optic connector assembly adapted for providing circuit card charging
JP2704305B2 (en) * 1990-03-15 1998-01-26 日本エー・エム・ピー株式会社 High frequency connector and method of manufacturing the same
US5176535A (en) * 1990-05-30 1993-01-05 Amp Incorporated Electrical connector and cable utilizing spring grade wire
US5015197A (en) * 1990-05-30 1991-05-14 Amp Incorporated Electrical connector and cable utilizing spring grade wire
JP2793380B2 (en) * 1991-06-17 1998-09-03 富士通株式会社 Coaxial multi-mixer connector
JP2598581Y2 (en) * 1991-12-03 1999-08-16 矢崎総業株式会社 connector
US5281150A (en) * 1993-01-05 1994-01-25 International Business Machines Corporation Method and apparatus for connecting cable to the surface of printed circuit boards or the like
US5383788A (en) * 1993-05-20 1995-01-24 W. L. Gore & Associates, Inc. Electrical interconnect assembly
US5391089A (en) * 1993-08-26 1995-02-21 Becton, Dickinson And Company Cam action electrical edge connector

Also Published As

Publication number Publication date
KR100291847B1 (en) 2001-06-01
EP0840399A3 (en) 1999-08-18
KR19980042084A (en) 1998-08-17
EP0840399A2 (en) 1998-05-06
JP2911860B2 (en) 1999-06-23
JPH10228962A (en) 1998-08-25
TW373355B (en) 1999-11-01
US5807126A (en) 1998-09-15
CN1182291A (en) 1998-05-20

Similar Documents

Publication Publication Date Title
US5807126A (en) Low profile connector system
US9843148B2 (en) Flippable electrical connector
US8961235B2 (en) Electrical connector with improved mating member having anti-mismating portion for preventing incorrect insertion
US7008267B2 (en) Shielded board-mounted electrical connector
US20050227524A1 (en) Modular jack with a detective switch
US7785153B2 (en) Power connector with sealed inner base member
US7771237B2 (en) Electrical connector having a shell
US6210230B1 (en) Cable connector
US20030224653A1 (en) Stacked electrical connector
US8033866B2 (en) Receptacle connector having reinforced bracket increasing overall rigidity
US10826255B2 (en) Flippable electrical connector
US5997329A (en) Enhanced connector system
US6752658B2 (en) Low crosstalk insulation displacement connector for terminating cable to circuit board
US6893272B2 (en) Electrical connector assembly having improved grounding means
US6139366A (en) Latched and shielded electrical connectors
US7618268B2 (en) Electrical connector with reliable mating frame mating with another connector
US20070059987A1 (en) Cable connector with improved terminals
US7670187B2 (en) Stacked card connector
US7517249B1 (en) Electrical connector assembly having retention structure
US20090047842A1 (en) Power connector with two housing parts mounted to each other for holding contact terminals therein
US7318753B2 (en) Electrical jack with improved grounding contact
US20090047844A1 (en) Electrical connector with contact terminals isolated from each other within the housing
US6971923B1 (en) Cable end connector assembly with improved organizer
US6210214B1 (en) Stacked modular jack connector assembly
US6485312B1 (en) Electrical connector assembly

Legal Events

Date Code Title Description
EEER Examination request
FZDE Dead