CA2144088A1 - Hermetically sealed circuit modules having conductive cap anchors - Google Patents

Hermetically sealed circuit modules having conductive cap anchors

Info

Publication number
CA2144088A1
CA2144088A1 CA002144088A CA2144088A CA2144088A1 CA 2144088 A1 CA2144088 A1 CA 2144088A1 CA 002144088 A CA002144088 A CA 002144088A CA 2144088 A CA2144088 A CA 2144088A CA 2144088 A1 CA2144088 A1 CA 2144088A1
Authority
CA
Canada
Prior art keywords
circuit board
conductive
circuit
cap
top surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002144088A
Other languages
French (fr)
Inventor
Deepak K. Pai
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Comdata Inc
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2144088A1 publication Critical patent/CA2144088A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/0091Housing specially adapted for small components
    • H05K5/0095Housing specially adapted for small components hermetically-sealed
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/02Containers; Seals
    • H01L23/04Containers; Seals characterised by the shape of the container or parts, e.g. caps, walls
    • H01L23/053Containers; Seals characterised by the shape of the container or parts, e.g. caps, walls the container being a hollow construction and having an insulating or insulated base as a mounting for the semiconductor body
    • H01L23/057Containers; Seals characterised by the shape of the container or parts, e.g. caps, walls the container being a hollow construction and having an insulating or insulated base as a mounting for the semiconductor body the leads being parallel to the base
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/02Containers; Seals
    • H01L23/10Containers; Seals characterised by the material or arrangement of seals between parts, e.g. between cap and base of the container or between leads and walls of the container
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/52Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
    • H01L23/538Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames the interconnection structure between a plurality of semiconductor chips being formed on, or in, insulating substrates
    • H01L23/5383Multilayer substrates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/52Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
    • H01L23/538Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames the interconnection structure between a plurality of semiconductor chips being formed on, or in, insulating substrates
    • H01L23/5384Conductive vias through the substrate with or without pins, e.g. buried coaxial conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/31Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L2224/32Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
    • H01L2224/321Disposition
    • H01L2224/32151Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/32221Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/32225Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48225Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • H01L2224/48227Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73251Location after the connecting process on different surfaces
    • H01L2224/73265Layer and wire connectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/73Means for bonding being of different types provided for in two or more of groups H01L24/10, H01L24/18, H01L24/26, H01L24/34, H01L24/42, H01L24/50, H01L24/63, H01L24/71
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/095Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00 with a principal constituent of the material being a combination of two or more materials provided in the groups H01L2924/013 - H01L2924/0715
    • H01L2924/097Glass-ceramics, e.g. devitrified glass
    • H01L2924/09701Low temperature co-fired ceramic [LTCC]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/151Die mounting substrate
    • H01L2924/1517Multilayer substrate
    • H01L2924/15192Resurf arrangement of the internal vias
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/161Cap
    • H01L2924/1615Shape
    • H01L2924/16195Flat cap [not enclosing an internal cavity]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/19Details of hybrid assemblies other than the semiconductor or other solid state devices to be connected
    • H01L2924/191Disposition
    • H01L2924/19101Disposition of discrete passive components
    • H01L2924/19105Disposition of discrete passive components in a side-by-side arrangement on a common die mounting substrate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/30Technical effects
    • H01L2924/301Electrical effects
    • H01L2924/3025Electromagnetic shielding

Abstract

A hermetic seal (50) is sealed to the top layer of the multilayer circuit board, and the circuit paths and/or vias are selective-ly connected to external pads (68) by vias (64, 66) extending through the multilayer circuit board, one via (66) terminating at a pad (70) internal to the sealed region and another via terminating at the external pad. In one form, the vias providing the external connection extend into a substrate (16) supporting the board, and circuit paths (72) in the substrate electrically connect the vias together. In second form, the vias providing the external connection are electrically connected together by selected circuit paths (80) in the circuit board. A conductive anchor (60) extends through the circuit board to the substrate to provide an anchor for the seal. Where the vias providing external connection are connected by selected circuit paths in the circuit board, the conductive an-chor comprises posts (82) having openings through which the selected circuit paths pass.

Description

WO94/07350 ~ Q~ PCI`/US93/08426 .

HERMETICALLY SEALED CIRCUIT MODULES HAVING
CONDUCIIVE CAP ANCHORS
R~AcKGRouND OF T~F INVE~TION
This invention relates to hermetically sealed clcc~ol~.c 5 circuit mo~ s.
Circuit moflllles have been hermetically sealed to protect the se~ ive circuit components from harsh ell~.lo.. -ont~l con~ nc.
Heretofore, it has been .liffi~llt to provide conductive paths between circuit components within the package to te~ ;on pads ~Ytçm~l of the 10 package. Typically, chips or other circuit co~ ollents are mollnte~l in the package to one side of a wiring board or substrate and are electrically connecte~ to te~ ;on pads within the h~rmetic~lly sealed region.
~onAuctive vias extend vertically through the board or substrate to connect the internal pads to pads outside the hermçtir~lly sealed region.
15 The con-lllctive vias are co~llucted by well-known plated-through or plated-up hole technillues by which holes in the board or substrate are plated or filled with con~lllctiye material to form the con~lllctive vias.
Altelllalively, the vias may be formed by a deposition process. An example of the use of con-lnctive vias to ~ccomrlish ~Y~e~ 1 cQnnection 20 in hermetically sealed moclnlec may be found in U.S. Patent No.
4,560,826 granted December 24, 1985 to Burns et al.
The fabrication of the condllctive vias require procçccin.
steps during the collsll . ction of the wiring board and/or substrate which are not normally incurred in proceccing the board. More particularly, 25 con-l~lctive vias were employed in prior herrnetic~lly sealed modules only to extend through the board or substrate for çYtern~l connPction Concequently, fo",.~1;on of these vias represented ~rlrlition~l procescing steps which added significantly to the cost of the module.
Another difficulty with hermetically sealed elec~ollic 30 packages and mocl~ o,c resides in the adequacy of the seal itself. Prior packages employed a metal ring and lid bonded by glass solder to a WO 94/07350 ~4~S8 Pcr/US93/08~t26 t ceramic substrate. The glass in~ ted the ring from the wiring board to permit leads to pass thereunder from the region inside the sealed mo~ e to the eYtern~l portions. One tlif~i~llty with such a metal-glass-ceramic co,lsl,uction is that c~ o.~ nt~l con~litionC, such as ~iCSSul~ and r temper~lulc v~ri~tion~, cause fatigue in the glass solder and failure of the seal. An example of the use of glass bonding of hermetic seals to packages may be found in U.S. Patent No. 4,925,024 granted May 15, 1990 to Ellenberger et al.
To ovelcon~e the problems ~ccoci~te~l with metal seals, sealing rings constructed of a m~teri~l more closely " -~ ~cl~ the th.orm~l ciorl char~ctçri~ti~ of the ceramic substrate have been employed.
For eY~mrlet an iron-nickel-cobalt alloy ~ eted under the tr~dem~rk KOVAR provides good therm~l m~tching char~ ter~tit~c to the ceramic substrate. Also, KOVAR is provides good magnetic .~hieltlin~, Hu~cr, the iron-nickel-cobalt alloy is .liffi~llt to attach to ceramic sub~llates.
C'once~uently, met~li7e~l ceramic sealing rings were used having KOVAR
rings or flanges brazed thereto. An example of the use of KOVAR
flanges brazed to ceramic sealing rings is found in U.S. Patent No.
4,076,955 granted February 28, 1978 to Gates, Jr.
R~FF nF~c~ IoN OF THF INVFNTION
In one form of the invention, a circuit mr~ le in~lllcles a mllltil~yer circuit board having a plurality of ~ltern~te layers ~l.o.fining circuit paths which are separated by incnl~tion layers. Con~ ctive vias extend between selected circuit paths of di~ele.ll layers. A hermetic seal is sealed to the top layer of the mnltil~yer circuit board to en~lose circuit co~ onents in a hermetically sealed region. Selected circuit paths and/or vias are connected to external pads outside the sealed region by vias eYten-ling through selected layers of the multilayer circuit board, one via termin~ting internally to the sealed region and another via 30 te~ t;g at the external pad.

WO 94/07350 2 1 ~ ~ 0 8 8 Pcr/uss3/o8426 In a first option, the vias providing the external cQnn~ction extend into a substrate supporting the board, and circuit paths in the substrate electrically connect the vias together.
In a second option, the vias providing the ~Ytern~l S connection are electrically connected together by selected circuit paths in the circuit board.
Acco~ul~g, to another form of the i~ ulioll, a coT~d~lctive anchor eYt~n~1~ through the circuit board to the substrate and provides an anchor for the seal. Advantageously, the conductive anchor forms a con~ ctive wall sullu~ ng the circuit paths within the hermetically-sealed region to ~nh~nre ~hielding from stray ele~iç~l and m~gn.otic fields. In the option where the vias providing ~Yte~n~l connection are cQnnected by selecte~l circuit paths in the circuit board, the con-lllctive anchor coul~lises posts having openin~ through which the selecte~
circuit paths pass.
RRIEF DF~CRIPTION OF T~F DRAW~I~GS
Figure 1 is a perspective view of a hermetically sealed electronic circuit module in accordallce with the ~les-nlly plefellcd embo~lime-nt of the ~resclll invention, the m(l~lle being shown col~ected to a mother board.
Figure 2 is a pe.~ecti~,e view, as in Figure 1, of the hermetically sealed mo~lllle Figure 3 is a section view taken at line 3-3 in Figure 2 showing a preferred embodiment of the present invention.
Figure 4 is a section view, as in Figure 3, showing a mnflific~tion of the present invention.
Figure 5 is a section view of the a~ al ls illustrated in Figure 4 taken along a plane parallel to section plane of Figure 4.
Figure 6 is a perspective view, as in Figure 1, illuslla~ g~
the method of ~tt~hing cond~lctive leads to the electric module of Figure 2.

WO94/07350 ~ PCI/US93/084~6 Figure 7 is an enlarged perspective view, as in Figure 6, of a portion of the apparatus illustrated in Figure 6.
nF~TA~F~n DESCRIPI'ION OF TE~F P~FFF.~F.n F~ RonIMFNTs Figure 1 is a perspective view of a circuit modllle 10 in accorda~ce with the present invention conn~cted to mother board 12 by leads 14. As shown in Figures 2 and 3, circuit module 10 inr~ e~
substrate 16 on which is mounted ml~ltil~yer wiring board 18. Substrate 16 is ~refelably collsllucted of ceramic, such as AlN, A1203, BeO, or SiC.
lUnltil~yer board 18 is a sandwich COlll~lisillg a plurality of first layers 20,22 having selected con~hlctive circuit paths 24 d~o-fin~ therein, paths 24 being constructed of a suitable cQn-l~lctive material such as copper. A
plurality of second layers 26, 28 and 30, constructed of snit~hle in~ tQr material such as polyi_ide or ~h-"~ "" oxide (A1203), s~ar~les layers 20 and 22 and the con~uctive paths 24 therein. Layers 20 and 22 also in~ lde polyimide or ~l,.. ~,;,.. oxide in~nl~tor m~teri~l 32 in the areas of layers 20 and 22 where circuit paths 24 are not present, m~tçri~l 32 acting as a spacer between adjacent in~ tor layers. ron~lllctive vias 34 are col~llucted of copper and extend between top sllrf~çe 36 of board 18 and sçlecte~l ones of the circuit paths 24 in sçlçcted layers 20, 22.
~'-on~lçtive vias 34 may be constructed by deposition techniques during the forrn~tion of the s~lcce~!~ive layer of board 18, or may be co~llucted by techniques employing plated-through or plated-up holes, well known in the art. Electrical colll~onents 38, such as sçmiçQndllctQr chips, are mollnte~l to top surface 36 of board 18 and are electrically connçcted by leads 40 to con~ ctive pads formed by vias 34.
A hermetic seal 50 colll~lises a skirt 5~ and lid 54, both ~l~fe~ably consllucted of a iron-nickel-cobalt alloy such as KOVAR.
Seal 50 is fastened by ~-lherin~ skirt 52 to surface 36 of mllltil~yer board 18 with a conductive adhesive or a con~llctive solder 56. Lid 54 is ~tt~he~l to skirt 52 by con-11lctive adhesive 58.

WO 94/07350 21 44Q8 8 PCI`/U593/08426 Con~ ctive anchor 60 is forrned by successive copper layers in each layer of printed m~lltil~yer board 18. In the embo~iim~ont shown in Figure 3, anchor 60 incltldes at least a portion 62 form~d in substrate 16 at the interface with mllltil~yer board 18. C~ond~lctive vias 64 and 66 S co~~ cted of copper extend between cond~lctive path 72 in substrate 16 and a selected cond~l~ive pad 68 or 70 on surface 36 of board 18. Vias 64 and 66 may be formed by deposition of copper during the fo~ ;Qn of each layer of board 18, or may be formed employing plated-through or plated-up hole tec~niqllçs. Advantageously, vias 64 and 66 are formed 10 during the ~ ctnring ~ioces~ of board 18, using the same process steps as is employed to form vias 34. Via 64 tel...;.~es at pad 68 on snrf~ce 36 of the board, whereas via 66 te....;..~tes at either pad 70 on s~ ce 36 or at a selected circuit path 24a within the board, or both as shown in Figure 3. Pad 70 or circuit path 24a is connecte~ to one or 15 more circuit components 38 inside the h~rmetiç~lly sealed region 74 of the module.
Skirt 52 and lid S4 together provide a cap 50 to hermetically seal region 74 from the ellvilo~ ent ontcide the cap. Thus, components 38 mo~lnted to the circuit board within region 74 are 20 hermetically seal from the ellvi-olllncnt.
Flectriç~1 connection of components 38 to pads outside region 74 is ~comrlished through vias and circuit paths formed during the rol...A~;on of board 18. Thus, vias 34, 64 and 66 are colls~ cted with well known deposition techniques, plated-through hole techniques, or 25 plated-up hole techniques during the fab~tio~ of board 18. LLkewise, the s~lçce~;ve layers fo....;.~g anchor 60 are formed by well known deposition techniques during the fo~ ;on of the sllcce~ c layers of mnltil~yer board 18. That portion 62 of anchor 60 and those portions of vias 64 and 66 and con(lnctive path 72 formed in the substrate are 30 pl~formed in the substrate before ~tt~-~hing circuit board 18 to the substrate.

W094/073~0 ~ 4~ 6- Pcr/US93/08426 In one form of the invention, con~ ctive anchor 60 forrns a wall ~urloullding hermetically sealed region 74. Anchor 60, eYten-lin~
through board 18 to substrate 16, cooperates with seal 50 to provide a shield against stray electric and magnetic fields for the colll~ollents 38 5 within region 74. Thus, stray magnetic and ele~1l0slaLic inter~erence ollt~i~le the hermetic package is shielded out of the region 74. Moreover, the anchor 60 forms a sturdy base for seal 50 which is re3;~ l to stress caused by v~ri~tion in temperature and ~lc;,~urc on the p~ ge which might otherwise cause fatigue on solder joint or con-lllctive adhesive 56.
10 Thus, with anchor structurally embedded in board 18, structural inte~rity is provided for the seal and anchor, without resollillg to ~d~lition~l SU~)~)Ol ~ flanges and the like required by the prior art.
Figures 4 and 5 illusllate a mnflific~tion of the pres~
invention in which selected circuit paths 80 within a selecte~l layer 22 of the mllltil~yer board 18 connect vias 64 to vias 34. Figures 4 and 5 are section views taken in parallel planes with Figure 4 being a sectirn view through the pads and connection means between region 74 and the external portion of the modllle~ and Figure S being a section view between ~rlj~e.nt pads and connection means. In the emborlim~nt shown in Figures 4 and 5, vias 34 te.. ~ e at a pad to which a co~ ullenl 38 is ~tt~che~l ~ltern~tively~ a via 34 may be connected to a diL~ercnl circuit path 24. As shown particularly in Figure 5, cap 50 is anchored to substrate 16 by cQn~ ctive anchor posts 82 formed in the layers in the circuit board 18. The a~ gelllent shown in Figures 4 and 5 provides the 25 advantage of employing a con(lllctive path in a layer of board 18 between posts 82 to provide external connection without the need to extend into the substrate, as in Figure 3. The arrangement of Figures 4 and 5 provides somewhat reduced field shielding and somewhat reduced structural support for the seal than the arrangement of Figure 3, although 30 ~hieltling and anchor sup~oll are adequate for most purposes.

WO 94/07350 21 4 4 ~ 8 ~ PCI/US93/08426 O

Figures 6 and 7 illustrate a techni(lue for ~tt~rhing con~ çtive leads 14 to the hermetic package and particularly to pads 68 't thereof. Leads 14 initially are connected to or integral with a common support strip 90. Leads 14 have a prescribed width W and thiclrnocc T
v S and are pocition~d at a prescribed pitch P (as m~ ,d between the centers of sl cces~ leads). As eY~mrlec, leads 14 may have a width W
l~et-.~ en 0.002 and 0.012 inches, a thirlrnesC T between 0.0014 and 0.006 inches, and a pitch P between 0.004 and 0.025, ~epçn~ling upon their intçn~ed appliç~tion The leads are intergal with commnn support strips 10 90 which include a row of sized ~lJellulcs 92 to aid in severing the support strip to a desired length to match a side of the mt ~lnlç
Conveniently, leads 14 are f~hric~ted with at least twice the desired length, with support strips 90 at both ends for structural SU~)O1 L during r~ctnre and transportation. The lead structure may be supplied in 15 rolls so that a selected portion may be removed for use in ,, ~ r~ lr a modllle~
In use, the leads are severed at the midpoint between the :iU~Oll strips, resnltir~ in lead structures as shown in Figures 6 and 7 sul,~olled by a single support strip 90. The support strip is severed 20 through selected apertures 92 to a desired length to match the eYtçrn~l pad confi~lration of the module. Module 10 is positionPd in a sized opening 97 in tool 94, and the lead ~cc~mhly collllJr;sillg leads 14 and su~oll strip 90 are pocitione~ on flat surface 95. Tool 94 in~ cles a plurality of first locator pins 96 arranged to be rcceived in selected a~el lul es 92 of SU~O11 strip 90. As shown particularly in Figure 7, with module 10 pocitione~l in opening 97 and common ~u~oll strip 90 pocitioned on tool 92 with pins 96, leads 14 directly align with individual pads 68 on moclllle 10.
Tool 94 in~ les a second plurality of locator pins 98 arranged to be received in apertures in non-con-lllctive tie bar 100. Tie bar 100 serves to clamp leads 14 in position against surface 95 while the W094/07350 ~Q~ Pcr/US93/08426 leads are tinned and soldered to pads 68. Conveniently, fastener means, not shown, may be employed to hold the damped ~ccemhly together during tinning and/or soldering.
While common support strip 90 may be severed and 5 removed from leads 14 before or after tinning and soldering the leads to pads 68, it is ~lcfellcd that the common support strip be removed before tinning and sol~ rin~ More particularly, with common Su~oll strip 90 removed and cl~mring provided by the non-conductive tie bar, there are no reactive forces l~ led by the su~oll strip between the several leads 14 which mighe interfere with the poCitioning of leads 14 to pads 68.
Hence, the individual leads co"ro, ..l to the height or position of the pads without interference from the comm( n ~u~oll strip or the other leads.
The present invention provides an effective and econr)mic teçhnillue for .~ r~lring hermetically sealed elccllullic modules 15 having con~ çtive paths from the interior of the mo~ e to condllçtive pads at the eYt~rior. The invention also provides a s~lpe-rior seal and connPction of the seal, for both hermetically sealing the ellviron~ ont of the p~ ge from the eYtern~1 ellvil5~.. ~nt and to provide good chi.o~
from electric and m~gnlotic field interferences. While the advantages of 20 the pleselll invention have been described in connection with cQnd~lctive paths using a mnltil~yer board and the use of a condllçtive anchor, each of these features is might be employed to great advantage without employing the other feature. For example, a condllçtive anchor for a seal ight be employed with cQn~ ctive paths eytentlin~ through the seal, 25 rather than under it as shown in the dl~wi~, or the con-lll~ive paths might employ techniques other than m~lltil~yer circuit techniques.
Likewise, con~lllçtive paths for e~le,..~l connection might be ~ccomplished using mllltil~yer circuit techniq~les without employing the cond~lçtive anchor.
Although the present invention has been described with rcÇelence to ~refelled embo~lim~nt~, workers skilled in the art will WO 94/07350 2 1 4 4 û 8 8 Pcr/uss3/08426 g recognize that changes may be made in form and detail without d~al ling from the spirit and scope of the invention.

Claims (11)

WHAT IS CLAIMED IS:
1. An electronic module comprising, in combination:
(a) a multi-layer circuit board comprising a plurality of layers defining circuit paths in a plurality of first layers and insulation in a plurality of second layers between the first layers, and conductive vias extending through selected layers between selected ones of the circuit paths in different ones of the first layers, at least some of the circuit paths being exposed to a top surface of the circuit board;
(b) a plurality of circuit components supported on the top surface of the circuit board and electrically connected to selected ones of the exposed circuit paths;
(c) a substrate, the multi-layer circuit board being supported on the substrate;
(d) a cap anchor formed of a conductive portion in each of the plurality of layers of the circuit board, the conductive portions being stacked between the top surface and the substrate;
(e) a cap having a lid and a skirt portion hermetically sealed to the top surface of the circuit board to enclose a region of the circuit board in which the circuit components are supported, the skirt of the cap being sealed to the cap anchor;
(f) a plurality of conductive pads on the top surface of the circuit board outside the region enclosed by the cap; and (g) conductive paths connecting individual conductive pads to selected ones of the circuit paths and vias.
2. The module of claim 1 wherein the stack of conductive portions forming the cap anchor forms a conductive wall surrounding the region of the circuit board supporting the circuit components and the conductive paths each comprise a conductive portion in the substrate below and separated from the conductive wall, a second conductive via extending through the plurality of layers forming the circuit board between the conductive portion and the top surface of the circuit board outside the region enclosed by the cap, and a third conductive via extending through at least a portion of the circuit board between the conductive portion and a selected circuit path or the top surface of the circuit board within the region of the circuit board supporting the circuit components.
3. The module of claim 1 wherein the stack of conductive portions forming the cap anchor forms a plurality of spaced cap anchor posts substantially surrounding the region of the circuit board supporting the circuit components and the conductive paths each comprise an extension of a selected circuit path of the circuit board extending between adjacent cap anchor posts to a location in the circuit board outside the region enclosed by the cap and a second conductive via connected between the extension of the circuit path and the top surface of the circuit board outside the region enclosed by the cap.
4. The module of any of claims 1, 2 and 3 wherein a conductive adhesive connects the skirt portion to the cap anchor at the top surface of the circuit board.
5. The module of any of claims 1, 2 and 3 wherein the skirt portion is soldered to the cap anchor at the top surface of the circuit board.
6. The module of any of claims 1, 2 and 3 wherein the cap anchor substantially surrounds the region of the circuit board supporting the circuit components.
7. The module of any of claims 1, 2 and 3 wherein the cap anchor further includes a conductive anchor portion in the substrate.
8. An electronic module comprising, in combination:
(a) a substrate;
(b) a circuit board supported on the substrate, the circuit board having a plurality of circuit paths;

(c) a plurality of circuit components supported on the circuit board and electrically connected to selected ones of the circuit paths;
(d) a conductive cap anchor through the circuit board between a top surface of the circuit board and the substrate;
(e) a cap having a lid and a skirt portion connected to the cap anchor and hermetically sealed to the top surface of the circuit board to enclose a region of the circuit board in which the circuit components are supported;
(f) a plurality of conductive pads on the top surface of the circuit board outside the region enclosed by the cap; and (g) conductive paths connecting individual conductive pads to selected ones of the circuit paths.
9. The module of claim 8 wherein a conductive adhesive connects the skirt portion to the cap anchor at the top surface of the circuit board.
10. The module of claim 8 wherein the skirt portion is soldered to the cap anchor at the top surface of the circuit board.
11. The module of claim 8 wherein the cap anchor further includes a conductive anchor portion in the substrate.
CA002144088A 1992-09-17 1993-09-08 Hermetically sealed circuit modules having conductive cap anchors Abandoned CA2144088A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US07/946,950 1992-09-17
US07/946,950 US5280413A (en) 1992-09-17 1992-09-17 Hermetically sealed circuit modules having conductive cap anchors

Publications (1)

Publication Number Publication Date
CA2144088A1 true CA2144088A1 (en) 1994-03-31

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Application Number Title Priority Date Filing Date
CA002144088A Abandoned CA2144088A1 (en) 1992-09-17 1993-09-08 Hermetically sealed circuit modules having conductive cap anchors

Country Status (5)

Country Link
US (1) US5280413A (en)
EP (1) EP0662278A4 (en)
JP (1) JPH08501659A (en)
CA (1) CA2144088A1 (en)
WO (1) WO1994007350A1 (en)

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Also Published As

Publication number Publication date
JPH08501659A (en) 1996-02-20
US5280413A (en) 1994-01-18
EP0662278A1 (en) 1995-07-12
WO1994007350A1 (en) 1994-03-31
EP0662278A4 (en) 1995-09-13

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