CA2124854A1 - Surgical instrument - Google Patents

Surgical instrument

Info

Publication number
CA2124854A1
CA2124854A1 CA002124854A CA2124854A CA2124854A1 CA 2124854 A1 CA2124854 A1 CA 2124854A1 CA 002124854 A CA002124854 A CA 002124854A CA 2124854 A CA2124854 A CA 2124854A CA 2124854 A1 CA2124854 A1 CA 2124854A1
Authority
CA
Canada
Prior art keywords
rod
housing
surgical instrument
tool
handle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002124854A
Other languages
French (fr)
Inventor
Rickey D. Hart
Richard M. Winters
John T. Rice
James E. Nicholson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DePuy Mitek LLC
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2124854A1 publication Critical patent/CA2124854A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B18/00Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
    • A61B18/04Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating
    • A61B18/12Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating by passing a current through the tissue to be heated, e.g. high-frequency current
    • A61B18/14Probes or electrodes therefor
    • A61B18/1442Probes having pivoting end effectors, e.g. forceps
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/04Surgical instruments, devices or methods, e.g. tourniquets for suturing wounds; Holders or packages for needles or suture materials
    • A61B17/0467Instruments for cutting sutures
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/04Surgical instruments, devices or methods, e.g. tourniquets for suturing wounds; Holders or packages for needles or suture materials
    • A61B17/0469Suturing instruments for use in minimally invasive surgery, e.g. endoscopic surgery
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B10/00Other methods or instruments for diagnosis, e.g. instruments for taking a cell sample, for biopsy, for vaccination diagnosis; Sex determination; Ovulation-period determination; Throat striking implements
    • A61B10/02Instruments for taking cell samples or for biopsy
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/32Surgical cutting instruments
    • A61B17/320016Endoscopic cutting instruments, e.g. arthroscopes, resectoscopes
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/32Surgical cutting instruments
    • A61B17/3201Scissors
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/28Surgical forceps
    • A61B17/29Forceps for use in minimally invasive surgery
    • A61B2017/2926Details of heads or jaws
    • A61B2017/2931Details of heads or jaws with releasable head
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B18/00Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
    • A61B18/04Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating
    • A61B18/12Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating by passing a current through the tissue to be heated, e.g. high-frequency current
    • A61B18/1206Generators therefor
    • A61B2018/1246Generators therefor characterised by the output polarity
    • A61B2018/1253Generators therefor characterised by the output polarity monopolar

Abstract

An improved surgical tool of the type comprising a handle (2) having a movable tool-operating handle member (10) and a tool head (6) having a first and second tissue engaging members movable between open and closed positions coupled to the movable handle member (10). The improved tool is characterised by an inner shaft (100) secured to a stationary part of the handle (2), and a hollow outer shaft (104) disposed in telescoping relation to the inner shaft (100), with the tool head (6) being secured to the inner shaft (100) and the outer shaft (104) being movable axially relative to the inner shaft (100) by manipulation of the movable tool-operating member (10) to cause opening and closing of the tissue engaging members.

Description

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:, SVRGICAL INSTRUMENT
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J'~ This invention relates to surgical instruments and more particularly to instruments for use in endoscopic surgical procedures, including but not limited to laparoscopy.

~3 BACXGROUND OF ~IE INVENTIIDN

Human and animal surgery frequently requires the grasping, manipulating or cutting of tissue or other ?;,'. organic living matter at some distance from the ~;~ surgeon'~ hands. In such cases endoscopic surgical methods are commonly employed that make it possible for skill~ul and precise surgery to be conducted despite the ~act that the surgical ~ite is a subst~ntial number of inches from the point of initial incision in the person or animal being operated on. Endoscopic surgical procedures encompass both arthroscopic and laparo~copic surgery techniques. In endoscoplc : surgery, small incisions are made in the exterior s~rface of the person or animal being operated on, and the work b~ing performed is observed by the operating surg~on by means of a an optical de~ice known as an ~,.,.~
~ endoscope which is inserted into the person or animal :,~; through a small incision. Er.~doscopi~ surgical q~
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techni~ue~ are displacing conventional open surgical techniques for many procedures, and hence there is a need for improved instruments for conducting such procedures.
A wide variety of surgical instruments have been devised ~or u~e in arthroscopic and laparoscopic j surgical procedures, including instruments such as graspers, forceps and scissors for use in grasping, cutting or otherwise remotely manipulating bodily tissue and other matter during surgery.
A typical instrument employed in endoscopic surgery ha~ a pair of articulated jaws, and a handle mechanism comprising two members, one movable with respect to the other, which can conveniently be manipulated so as to cau~e the jaws to open and close. Serrat o~s, blades, cutting edges, or other features (depending upo~ the use for which the tool is intended) enable the jaws to perform various surgical function~, such as grasping or cutting. The articulated jaws are located at the ~ distal end of a relatively long extension of the handle ; m~chanism. The lenyth of the extension is determined by the depth of the surgical site, while its cro~s-sectional dimensions are established by the maximum permissible incision size~
Many ingenious linkages have b~en devised for ~onverting the surgeon's manual e~orts a.t the handle end of the instrument into opening and closing of the taol's ~aw~. Most commonly, the surgical tool . compri~es a stationary handle member rigidly ~olned to : a hollow outer shaft and a mo~able handle member pivotally attached to a coaxial inner ~haft in the form :~:
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~,'i,f of a tube or solid rod that is capable of reciprocal axial movement relative ~o the outer shaft, with the j jaws being operatively coupled between the outer-hollow . sha~t and the inner shaft member so as to open and close in a¢cordance with relative axial movement of the :i outer and inner shafts. When the surgeon squeezes the ; stationary and movable handle members together, the outer and inner shafts coact in such a way as to make .~ . the jaws close. When the surgeon spreads the stationary and movable handle members apart, the motions are reversed and the jaws open. Publications illustrating the prior art include U.S. Patent No.
3,404,677 and the prior art cited therein, as well as the following references: U.S. Patents Nos. 4,836,205 4,258,7~6; 4,084,594; 4,393,872; 5,026,375; 4,712,545;
and 5,026,370.

OB;IECT~; AND 31JMNaRY OF INVENT~ ON
,~
A factor involved in the development of this invention is the realization that in th~ case of surgical scissors involving two telescoping shafts, having the out~r hollow shaft fixed to the stationary handle ~ember, in preference to it being movable and th~ inner shaft being fixed relative to the stationary handle member, is beneficial in that it avoids the possibility that apparent mov~ment of the outer ~haft when the instrument is operated would confuse the ~urgeon's depth perception in relation to the surgical ~ite of the patient, thereby increasing the likelihood of surgical error~
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Still other factors involved in development of this ~ invention are the advantages derived from designing a .;`~ surgical instrument with discrete subassemblies so as to facilitate (1) manufacture, ~2) use of replaceable components, and ~3) sterilization of selected components or subassemblies. Another factor considered in making the invention is the desirability of an . instrument design that optionally includes a cauterization capability.
Accordingly, the primary~object of this invention . is to provide an improved surgical tool for use in endoscopic surgical procedures, e.g., laparoscopic . surgery.
Another ~bject of this invention is to provide an ,!~ improved surgical instrument of the type described that is for~ed of a plurality of discrete subassemblies that . facilitate manufacture and final assembly.
.~ Still another object of this invention is to '!'`~ provide a surgical tool having a novel handle assembly.
... A further object of t~is in~ention i~ to provide a surgical instrument or tool that comprises a tool head i,; and means for electrifying said tool head so as to u effect cauterization of tissue contacted by said tool ~, bead.
:~ 5till a further object i~ to provide a precision urgical instrument of the type described that is :~ characterized by a removable scissors-type cutting . -bead.
~ Anoth~r object of this invention is to provide a .. - surgical instrument adapted for cutting tissue that does not onfuse the surgeon into believing that the .~
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W~ g4/0~521 '' ' Pcr~uss3/oss71 ~ ` 212~8~i4 instrument is moving axially when it is operated without any intention on his part to move it axially.
A further object of this invention is to p~ovide an improved surgical instrument of the type that has (1) a handle assembly and (2) a tool head coupled to and operated by the handle assembly that comprises co-operating jaws movable into and out of closing relation with one another, wherein the jaws are coupled to and operated by a coaxial arran~ement of a rod secured to the handle assembly and a hollow shaft slidably surrounding the rod, th~ improved surgical instrument being characterized means for concealing axial movement of the tube relative to the handle assembly.
A further specific object of this invention is to provide a surgical instrument characterized by a movable tube and a sheath that conceals axial movement of that tube.
Another specific object of the invention is to provide a surgical tool for use in various surgical procedures, including but not limited to endoscopic procedures for arthroscopy and laparoscopy, that comprises a ha~dle and trigger assembly separably connected to an operating tool assembly that in turn comprises a ~ollow shaft and a rod tele~copically . ..
mounted to one another, means for securing the rod to the handle assembly, and means connecting the hollow shaft to the trigger assembly whereby operation of the ~ trigger will cause the shaft to move axially relative .~ to the rod.
Another specific object of this invention is to ~, ,y ,~ .

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provide a novel surgical instrumen~ ~ha~ is adapted for monopolar electrification, so as to permit cauterization at the surgical site.
The foregoing objects are obtained by providing a surgical instrument or tool that comprises a handle assembly having first and second handle members movably connected for movement relative to one another, an elongate rod releasably secured to the first handle member so as to form a fixed extension thereof, a tool head coupled to the rod having first and second members movable toward and away from one another, a tube (hollow shaft~ coaxially and slidably surrounding the rod, with the tube having a first end slidably received in the handle assembly and a second end in position to be moved into and out of overlapping relation with said first and second members of said tool head, and drive means connecting said hollow tube and one of said handle members for causing said tube to shift axially relative to said rod between ~l) a f irst retracted posi~ion when said one handle member is moved to a first position relative to the other handle member and
(2) a second extended position when said one handle member is moved to a second position relative to said other handl~ member, ~aid fir~t and second members of said tool head bein~ in a first open position relative to one another when said-one handle member is in its said ~econd position and being ~orced by said tube to cl~e relative to one another when said one handle member is mo~ed to its said first position. In a pr~erred embodiment of the invention, (l) the tool head is detachabl~ from the aforementioned rod and ~,, .

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~ 7-rep~aceable by another like or different tool head; (2 the tool head is rotatable relative to the handle assembly; (3~ the rod, tool head and hollow t~be for~ a subassembly that is readily detachable from th2 handle assembly; and ~4) the tool head may be electrified for monopolar cauterization.
Other necessary and optional features are disclosed by or rendered obvious by the following detailed description which is to be considered together with the accompanying drawings.
, ~1 ;:~ T~E DR~WINGS

,.','J Fig. 1 is a side elevation of a preferred embodiment of the invention constituting a surgical scissors designed for laparoscopic surgery;
Fig. 2 is a side view in elevation of the left hand ~ half of the handle housing;
.~ Fig. 3 is a side view in elevation of the right ,~ hand half of the handle housing;
Fig. 4 is a front view in elevation of the handle part shown in Fig. 3;
Fig. 5 is a side elevation of the insulator housing;
Fig. 6 is a sectional view in side elevation of the insulator housing taken along its center line;
: Fig. 7 is a r~ar end view of the insulator housing;
Fig. 8 is a front end view in elevation of a cap for the insulator housing;
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Fig. 9 is a side view in elevation of the end cap of Fig. 8;

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'j, r .J' Fig. 10 is a fragmentary longitudinal sectional view in side elevation showing the handle assembly without the right hand half of the handle housing;
Fig. 11 is a plan view of a rod to which the tool head is connected;
Fig. 12 is a side view showing the rod of Fig. 11 rotated 90 on its axis;
Figq 13 is a side view of a helical gear that is affixed to the rod of Fig. 11;
Fig. 14 is an end v-iew of the geax of Fig. 13;
i ~ Fig. 15 is a cross-sec~ional view taken along line r~ 15 - 15 Of Fig. 1;
Fig. 16 is a cross-sectional view along line 16-16 of Fig. 1;
Fig. 17 is a cross-sectional view taken along line 17-17 of Fig. l;
Fig. 18 is a side view in elevatisn of the tube housing;
; Fig. 19 is a longitudinal sectional view in , e~evation of the tube housing;
Fig. 20 îs a bottom plan view of the tube housing;
Fig. 21 is a front end view of the tube housing;
FigO 22 is an enlarged cross~sectional view of a . portion of the tool head drive assembly;
Fig. 23 is a cross-sectional view taken along line 23-23 of Fig. 22;
Fig. 24 is a cross-sectional view taken alo~g line 24--24 of Fig. 22;
Fig. 25 is a side elevation of the operating trigger member;
xi Fig. 26 is a front end view in elevation of the :, .j ,~ .
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~ _9_ ;.', .:4 trigger member of Fig. 25;
Fig. 27 is a side view in elevation of the rotational trigger member;
Fig . 2 8 is an exploded vi~ow showing how the tool head is detachable îrom its supporting rod;
Fig. 29 is a top plan view of one of the scissors blade members;
Fig. 30 is a top plan view of the tool (scissors) head in open position; and .:~ Fig. 31 is a fragmentary sectional ~iew showing inclusisn of a spring for holding the trigger member in its forward position.
It i5 to be understood that some of the several views presented by the drawings are drawn to different scales for ease of illustr~tion and description. Also, like parts and features are identified by like numerals in the drawings.
~s PREFE~aRED E:M~3ODI~IENT OF INVENTION
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Referring now to Fig. 1, there is shown a surgical instrument which, in its preferred form, is a scissors designed for iaparoscopic procedures. The instrument compri~es~a handle assembly 2, a drive assembly 4, a tool head 6 in the form of a scis~ors head, and an electrical terminal pin 7. The handle assembly may take variouR forms. In this preferred embodiment of the invention, the handle as~embly comprises a fixed or tationary handle 8, a movable handle member in the form of a trigger 10 for operating the scissors head, and a rotation trigger member 12 which cooperates with ~' . W094/~8521 2 1 2 ~ 8 5 4 PCT/US93/09571 "

the drive means carried by the handle assembly to effect controlled rotation of the scissors head relative to the handle assembly. -Looking now at Figs. 2-4, the fixed handle 8 comprises complementary left-hand and ri~ht-hand handpieces 16L and 16R that preferably are made of a plastic material such as a polysulfone or polycarbonate. These handpieces are complementary in the sense that they are mating halves of member 8 and, except as otherwise stated hereinafter, handpieces 16L
and 16R are identical mirror images of one another.
Handpieces 16L and 16R have like circularly curved axially-extending elongate cavities 20L and 20R
respectively on their mutually confronting sides.
Additionally, handpieces 16L and 16R have axially-extending flat-sided grooves 2~L and 22R that intersect cavities 20~ and 20R respectively at the twelva o'clock position (Fig. 4). Grooves 22L and 22R
cooperate to de~ine a keyway for an insulator housing 42 (Figs. 5-7) described hereinafter that forms part of the drive assembly 4. Handpieces 16L and 16R also have semi-circular aavities 24L and 24R that communicate with reduced-diameter semi-circular cavitie~ 26L and 26R respectiv~ly. Intereecting ~he cavities 24L and 24R are additional semi-circular cavities 28L and 28R
which also intersect the cavities ~OL and 20R
r~spectively at right angles. Cavities 20L, 20R, 24L, 24R, 26L, 26R, 28~ and 28R are semi-circular in the sense that they~have a semi-cylindrical cross-section.
The left handpiece 16L is provided wi~h three proje tions or pins 32A, 34A and 36A of circular ~ , ~'6~- ' ~ W094tO8521 P~T/US93/09571 ~ 212~8~4 .. .,~ .

. ~, 1 1 cross-section that are sized to make a close fit in like-spaced cavities or depressions 32B, 34B and 36B in the right handpiece 16R. Although provided fo~ other purposes hereinafter described, pins 32A, 34A and 36A
serve incidentally as assembly registration pins for handpieces 16L and 16R.
Preferably, but not necessarily, one handpiece (16~ has two or more locating pins 37A that are sizPd and located so as to mate closely with shallow depression~ or cavities 37B in the other handpiece (16R), so as to facilitate and assure proper registration of the two handpieces when they are engaged with one another in forming handle 8.
Handpieces 16L and 16R are secured toqether, preferably by a suitable cement such as an epoxy resin or by ultrasonic welding.
For reasons o convenience of use by the surgeon, it is preferred, but not essentialr that the rear surface of the left and right handpieces have a knurled configuration as 5hown at 38L and 38R respectively so as to facilitate gripping of the handle unit.
Additionally, ~t is preferred,.but not essential, that the handpieces be provided with complementary finger holes 40L and 40R for recei~ing the thumb of the surgeon.
Drive~assembly 4 compri~e~ ~n insulator housing 42 and a tuba housing 106 (see Fig. 10 and Figs. 5-7 and 18-21), plus components (other than tool head 6) that are attached to housings 42 and 106.
Cavities 20~ and 20R in the two handpieces cooperate ~o form a cylindrical chamber for receiving ,, . ,~ .

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insulator housing 42. The latter, which pre~erably is made of the same material as handpieces 16, comprises a cylindrically shaped elongate section 44 having a peripheral flange 46 at its forward or distal end so as to provide a shoulder 48 that engages the forward end surfaces ~OL and 50R of the left and right handpieces.
Tubular section 44 is formed with an external longitudinally-extending rectangular rib 52 at the twelve o'clock position ~as viewed in Fig. 7) that is sized to make a close sliding ~it in the k~yway formed by grooves 22L and 22R of the left and right handpieres 16L and 16R respectively. In addition, tubular section 44 has an axially-extending slot 56 (Fig. 7) formed symmetrically about the six o'clock position (as viewed in Fig. 7) that serves as an access hole for portions of trigger members lO and 12 and a slide hole for a , . portion of tube housing 106. As viewed in Fig. 7, slot . 56 termi~ate~ in side edga surfaces 84A and 84B. The,, circumference of section 44 in the por~ion having slot 56, i.e., the circumference measured between the outer , edges of side edge surfaces ~4A and 84B, measures about 260, so that slot 56 ~xtends through an angle of about '.~ 100 (50~ on:either side of the six o'clock position).
As viewed in Figs. 5-7, slot 56 starts at the proximal (rear~ end of section 44 and ends close to the midpoint . of housing 42, leaving an arcuate end urface or ~: shoulder 57 (Fig. 6).
Insulator housing 42 has a center bors 60 which is of constant diameter throughout its length~ exoept that at its distal (front) end it is tapered as shown at 62 and then communicates in turn with a smaller ;

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diameter hole 64 and a bore 66 that has a slightly larger diameter than hole 64 so as to form an annular shoulder 65, and (2) it is formed with an inte~nal rectangular axially-extending rib 78 at the six o~clock position (as seen in Fig. 7). Preferably the proximal (rear) end of rib 78 is bevelled as shown at 7g.
Affixed to the proximal (rear) end of the insulator housing 42 is an end cap 80 (Figs. 8 and 9) that preferably is made of the same material as handpieces 16. End cap 80 is generally circular in cro~ section except that its circumference is less than a full 360, so as to provide flat ~ottom surfaces 82A and 82B.
Preferably its circumference, measured between the outer edges of surfaces B2A and ~2B (as viewed in Fig.
8) measures about 240. Conseque.ltly when cap 80 is applied to housing 42 so that its surfaces 82A and 82B
extend parallel to bottom edge surfaces 84A and 84B, a portion of the r~ar end surface 58 of housing 42 in the region of the six o'clo¢k position is not covered by cap 80, ~o as to allow clearance between the cap and trigger 10 when it is desired to pull the drive assembly out of the handle assembly.
Cap 80 is provided with a radially extending through slot 88 that terminates at the center of the cap with a circularly curved hole 90 that is concentric with the ~enter axis of the cap.. ~lso cap 80 comprises a reduced diameter body section 92 and a peripheral flange 94. Body section 92 is sized to make a close fit in the proximal end of the insulator housing, with flange 94 h~ving the same o.d. as tubular section 44.
~ ~`.! ' ~.,' The cap is ultrasonically welded or cemented, e.g., by :~
.
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~,, -14-.,; , an epoxy resin t to the proximal end surface 58 of .; housing 42~ with the circularly curved hole 90 being ,, ~ "
concentric with the hole 64 of housing 42.
As shown in Fig. 10, insulator housing 42 is disp~sed in the cylindrical chamber formed by the mating cavities 20L and 20R of handpieces 16, with shoulder 48 engaging the forward end surfaces 5QL and 50R of those handpieces and rib 50 being disposed in th~ keyway formed by grooves 22L and 22R. The interlocking of rib 52 with the keyway formed by grooves 22~ and 22R ser~es to dictate orientation of housing 42 relative to the handle assembly. Housing 42 is releasably secured in handle assembly 2 by a locking action between a terminal pin 7 and rod 100 as hereinafter described.
Referring now to Figs. 10-14 and 18-27, drive assembly 4 compri~es, in addition to insulator housing 42, the following elements: a support rod 100 for tool head 6, an outer operating tube or sleeve 102, an outer ~heath in the form of a tube 104, and a tube housing 106. The outer sheath 104 is cylindrical and its prox.imal (rear) end extends into axial boxe 66 in engagement with shoulder 65 and is fixed to the }nsulator housing by a press fit or in some other suitable way, e.g., by an epoxy cement, as permitted by th~ materials being secured together. In this preferred embodiment, sheath 104 is made o~ a suitable electrically insulating material, e.g., a fluorinated hydrocarbon such as Teflon, while tub~ 102 may be made of an electrically-conductive metal or a conductive plastic. Tube 102 has an ~uter diameter sized so that , 1 ~., . ~ .

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it makes a close slidîng fit within outer sheath 104 and also in the reduced diameter hole 64.
Referring now to Figs. 18-21, tube housing~106 preferab~y is made of a lubricious plastic material, i'! e.g., molded DELRIN. Housing 106 is a hollow member '~' formed with a rectangular aperture 110 that is centered J'', about the six o'clock position and extends through ;~ about 100 of its circumference. Aperture 110 is . located just short of the proximal or rear end of the ,, i ..
tube housing, so as to form a depending lug section 112 which serves as part of the pivotal connection for the trigger member 10. Housing 10~ also is provided with an axially-extending slot 114 that intersects aperture 110 and splits the lug section 112 into two like parts 112A and 112B (Fig. 20). Additionally, housing 106 has an external axially-extending shallow groove 116 located at approximately the six o'clock position.
Groove 116 is aligned with and has substantially the :: same width as slot 114. Groove 116 slidably mates with the elongate rib 78 on the inner surface of insulator housing 42. The sliding interengagement of groove 116 with rib 78 prevents the tube housing Prom rotating : relative to insulator housing 42 and~also aligns aperture ~10 with slot ~.
Refer~ing now to Fig. 19, the axial bore of tube . housing I06 i8 characterîzed by a first relatively large diameter:section 122, a tapered section 124, a ~ relatively small intermediate section 126 and an ;!''j ~ intermediate diameter size se~tion 128. Axial bore ~3jA,~ '~ ection 126:is sized to make a close sliding fit with support lO0. The intermediate siæe bore section 128 is :~ : ~

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.1 sized so as to tightly accommodate the proximal (rear) end of tube 102. The latter is fixed to tube housing ", 106 by a press fit or by oth~r suitable means, e~gO, by a cement or by soldering, brazing or welding as is ~, deem~d practical according to the materials being :~ joined.
Referring now to Figs. 11 and 12, for khe majority of its length, rod 100 has a constant relatively large ,' "!
size diameter as shswn at 134. The proximal end of ~, rod lOO is provided with a rounded head section 136 l.~7 which is sized to make a close fit in the rounded rear :~ end of ~he chamber formed by the mating cavities 28L
,~ and 28R. Intermediate sections 134 and 136 the rod has .~ two reduced diameter sections 13B and 140 that are ~,?~ separated by an intermediate flange section 1~2 which .:'.i, preferably has a diameter close to that of rod section :~ 134. An annular shoulder 141 is formed by khe rod at ,.~ its section 138. The opposite or distal end of rod 100 ~ is formed æo as to accommodate the tool head 6. Further Z~.~ details o~ the construction of the forward or distal ~ end o~ support rod 100 are presented hereinafter.
',!~ The proximal (rear) end of rod 100 slidably extends through the bore section 126 of tube housing 106 and its intermediate or reduced diam~ter section 138 is accommodated by and makes a close fit in the circularly curved center hole 90 of cap 80. The radius of the hole 90 of cap 80 is smaller than the radius of the ~ flange section 142 of the drive rod, while th length `~ of rod section 138 is only slightly greater than the i overall thiekness of cap 80. As a result, shoulder ~41 and flange 142 engage opposite sides of cap 80, thereby ~ $

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.i,j preventing rod 100 from mo~ing axially relativ2 to cap 80, and vice versa. Hence, if rod 100 is inserted into tube housing 106 and tube 102, and that resulti~g subassembly is then inserted into the insulator housing via its open end, and thereafter the reduced diameter plug section 92 of cap 80 is secured in the circularly curved section 44 of the insulator housing 42, rod 100 will be fixed relative to the insulator housing while tube housing 106 and tube 102 will be ~ree to move axially relative to the rod and the insulator housing to the extent permitted by the difference in the length of tube housing 106 and the distance between end cap 80 and the junction ~f bore sections 60 and 62.
Looking now at Figs. 10-14 and 17, rod 100 has a k~urled section 146 which is slightly larger in diameter than its section 134 and is sized to accommodate a heli~al gear 148 having a center hole 149. The latter may be affixed to rod 100 by a press fit with knurled surface 146, or by means of a suitable cement or other fixing agent, e.g., an epoxy cementr Gear 148 may be~made of a metal or a plastic. Rod 80 is preferably made of metal for electrical conduction purposes.. The preferred mo~e of mounting helical gear 148 to the drive rod is by way of a friction fit, augmen~ed by a ~uit:able cement. Gear 148 has evenly qhaped, helically-directPd gear teeth 150. Gear 148 is si~id 50 that ~ portion of its periphery projects through aperture 110 in tube housing 106 for engagement of its teeth 150 by the rotation trigger ~ember 12 (Figs. 10, 17 and 27).
Tri~ger member 12 has an elongate hole 154 for ;
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-lB-accommodating pivot pin 36A. Additionally, one end of that rotatiSon trigger is provided with a plurality of helically pitched teeth 156 which are shaped an* sized to mate with teeth 150 of gear 148. The opposite end of the trigger member is preferably knurled or formed with grooves 160 to eliminate slippage between the rotation trigger member and the surgeon's finger used to operate that trigger member. Trigger member 12 also has an ext2nsion 162 provided with a small aperture 164 which is sized to accommodate one end of a tension spring 166. The opposite end of the spring is formed with a circular extension sized to fit over pin 34A of the left handpiece 16L. Pivot hole 154 is elongated so as to facilitate operation of the rotation trigger.
When the latter is mounted to pin 36A, spring 166 exerts a force that normally holds the rotation trigger in its forward and down position (Fig. 103, with its .teeth 156 being out of engagement with gear 148. When that trigger is pulled back by a finger of the operating surgeon, its moves upwardly on pivot pin 36A
and also rotates on that pin, causing its teeth 156 to engage and rotate helical gear 144, thereby causinSg rotation of drive rod 100. Rotation of trigger 12 is limited in one direction by its engagement with the surface 57 defining the forward end of 510t 56 of the insulator housing 42,.and in the other direction by its engagement with shoulders 170~ and l~OR (Fiq,~. 2 and 3) formed by handpieces 16L and 16Ro Referring now to Figs. 10, 16, 25 and 26, trigger member 10 is preferably formed with an elongate aperture 180 to accommodate a finger of the surgeon.
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,." --19--Additionally, the trigger member has a hole 182 to accommodate pi~ot pin 32A on the left handpiece. The trigger meimber has a reduced thickness end por~ion 190 that is provided with a rectangular notch 192 that ubdivides its upper end into two fingers 193 and l9S.
The notch and fingers are sized so as to make a pivotal connection with lug 112 of tube housing 106. It is to be noted that handpieces 16L and 16R have recesses 17L

and 17R to accommodate the reduced thickness end portion 190 of the trigger member. Trigger member 10 is pivotally m~unted so that its notch 192 is engayed with lug 112. Pivotal movement of trigger 10 causes axial movement of tube housing 106 and tube 104 when the trigger member is pivoted toward and away stationary handle 8~ Pivotal movement of trigger 10 relative to the stationary handle 8 is illustrated by the arrows in Fig. 1. Pivotal movement of trigger lO
~i' ,~ aauses the tube housing to move in insulator housing 42 between a first rearward limit position ~Fig. 1) wherein tube housing 106 is stopped by engagement with . end cap 80 and a second forward limit position wherein th~ distal (forward) end of the tube hou~ing is blocked ~ by the tapered bore section 62 of the insulator c ~ housing.
i: :~ Referring now to FigsO 10 and 15, th~ eleetrical . terminal pin 7 is made of metal and ~ompris~s a round ;, ~ pin section 21Q and an enlarged head section 212.
~ Preferably pin section 210 is bifurcated as a r~sult of ` a slot 214 so as to be compressible radially when coupled to a mating female connector. Head section 212 ' is generally round in cross-section except that it has :~

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diametrically opposed flat surfaces that mate wikh corresponding flat surface portions 25A and 25B (Fig.
2) of cavities 24L and 24R. Pin 7 also has a keyhole that extends perpendicular to its flat surfaces and comprises an enlarged section 216 and a reduced section 218. The latter section has a radius of curvature larger than that of section 140 but smaller than that of flange 142 and rounded end 136 of rod 100. The enlarged section 216 has a radius of curvature larger than the rounded end 136 of rod ~00. A compression spring 222 surrounds pin sec~ion 210 in the hole formed by cavities 24L and 24R, being captivated between head section 212 and the shoulder formed by the intersection of cavities 26L and 26R with cavities 24L and 24R
respectively. Spring 222 normally urges the terminal pin inwardly so as to have rod section 140 locked in keyhole section 218.
Referring now to Figs. 13-15 and 22, tool head 6 can take various forms. In this preferred embodiment of the invention, it takes the form of a relea~able scissors-type head.
In this connection it should be noted that it is preferred to pro~ide the outer tube or sl~eve 102 with a tubular sleeve-type bearing 230 (Figs. 22 and 24 having a peripheral flange 232~ Bearing 230 fits inside of and is bonded to tube 102, with the distal end of the ~ube engaging peripheral flange 232 a~ shown in Fig. 22. Bearing Z30 m~y be made of TEFLON or some ot~er commercially available material that has a relatively low coefficient of friction and the hardness required to withstand wear from repeated sliding ,.~
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j -21-contact with the tool head. The i.d. of bearing 230 is slightly larger than the o.d. of rod 100 and the o.d.
of the body sections 250 o~ scissors blade members 246A
and 24~B hereinafter described.
Referring now to Figs. 1, 22-24 and 28-30, tool head 6 is detachably secured to rod 100 so as to be . ¦ locked against rotational or axial movement relative to ,;
the rod. For this purpose, rod 100 is provided with a tongue 240 having an enlarged head 242, with both the tongue and head having a pair of flat opposite surfaces 241 and 243 respectively. Tool head 6 is preferably formed of two identical scissors blade members 246A and 246B formed of a stainless steel with spring-like quality. Each blade member co~prises a body section 250 that is semi-circular in cross-section, so as to have a flat face 252. In addition, each body section i5 notched and its flat face 252 is recessed as ~hown at 260 and 262 so ~hat when the two face~ are brought into confron~in~ relation with one another, a bayonet slot 264 is formed as shown in Fig. 28 that is sized to mate with tongue 240 of rod 100 as shown in Fig. 2Zo Still referring to Figs. 22-25, blade members 246A
and 246B are formed with~spring arm~ 268 that are inte~ral with:body sections 250 and carry integral scissors blades 270. Arms 2~8 are formed so that in their normal state the scissors blades extend at an inclined angle to t~e longitudinal axes of body sections 250 (Fig. 28).- An edge portion of each scissors blade is ground so as to provide a micropol~shed flat scissors face as shown at 272 that terminates in a sharp edge 274. Each cissors blade `
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270 is formed so that it is bent longitudinally as viewed in Fig~ 30, so that its forward end or tip crosses the center axis of its associated body ~ection ~500 Accordingly~ when the two scissors blade members are secured together at their flat faces 252 (Fig. 28) by welding or other means, so as to form bayonet slot 264, the scissors faces 272 are engaged with one another ~t their proximal or rear ends (Fig. 30), while their forward ends are ~eparated ~spaced apart) from one another ~Fig. 28) but extend laterally across the center axis of the tool head, i.e., across the planes of faces 25~. Consequently, if a radially-directed s~ueezing force i5 applied to blades 270 normal to faces 252 (as represented by the mutually-converging arrows in Fig. 28), the blades will be forced together, and when that occurs, the resulting interference caused by the fact that the blades cross one another (as seen in Fig. 30) will cause the bl~des to deflect back away from one another to an extent just sufficiant to permit the harp edges 274 to close on one another in a ~cissors-like cutting action.
As seen in Fig. 22, the scissors head 6 is sized so that it~ body ~ections 250 can slide within bearing le~ve 230. Al~o, blades 270 are sized so that they also can fit within and slide relative to bearing 230 when they are fully closed on one another.
: Assembly of:the tool in~olves ieveral separately condu~ted subassembly procedur~s. The tool head ~ is a~s~mbled by welding or brazing blade members 246A and 246B together, In a separate procedure, helical gear 148 is mounted onto and secured to rod 100. Then tool : .
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i W094/08S21 PCT/US93/~9571 s ~1~4$!j 4 -~23-head 6 is attached to rod 100 by inserting the rod's tongue 240 into bayone~ slot 264.
Contemporaneously, or before or after the for~going steps, tube 102 is affixed to tube housing 106, and ~ tubular ~heath 104 is affixed to insulator housing 42.
.'J Thereafter, rod 100, with tool head 6 attached, is inserted into the proximal ~rear) end of tube housing 106 and forced forwardly so as to cause the scissors blade arms 268 to yield enough to allow scissors blades 270 to close on one another enough to permit the tool head ko pass through tube 102 and bearing 230, and also to locate gear 148 in bore section 122.
The diameter of bore se~tion 122 is slightly oversized with respect to helical gear 148 so as to permit the gear to rotate therein. Thereafter, or before insertion of rod 100 into the tube housing~ end cap 80 is mounted onto rod 100 as previously described. In this connection, it is to be noted that the semi-circular hole 90 in cap 80 is slightly larger than the di~meter vf ~od section 138, while preferably the width of slot 88 in cap 80 is slightly smaller than the diameter of rod section 138, with the result that the end aap makes a snap fit with the drive rod. Molded cap 80 has ~lexibility that permits it to yield enough to allow rod 100 to be forced through slot 88 into hole 90 . -.
Thereafter, the subassembly consistin~ of tube 102, tube housing 106, rod 100 with gear 148, and tool head 6, is slipped into the proximal ~rear) end of insulator housing 42, with the internal rib 78 of the insulator housing being aligned and disposed in groove 116 and .~

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slot 114 of the tube housing. This step involves inserting tube 102 into sheath 104 so that blades 270 can project from thP ~orward (distal) end of t~e sheath. When the subassembly consisting o~ tube 102, tube housing 106, etc., is inserted into the insulator housing, it is preferred that rod 100 be withdrawn enough in tube housing 106 (as viewed in Figs. 10 and 22) to permit slee~e bearing 230 to surround scissors blades 270 and thereby apply a radially directed compre~sion force that holds the blades in closed position. Having the scissors blades closed by bearing .~l 230 facilitates insertion of the blades and tube into ,:~ sheath 104. Thereafter rod 100 ic shifted axially so as to permit end cap 80 ~o be seated in the rear end of . ';1 the insulator housi~g, and end cap 80 is secured to that housing by a suitable cement or by ultrasonic welding as previously described. The internal rib 78 in insulator housing 42 cooperates with groove 116 and ~lot 114 to insure that the aperture 110 of the tube housing is in confronting alignment with the trigger member 10 when subsequently the re~ulting as~embly is mounted to the handle as~embly.
The foreqoing combined subassemblie~ consisting of insulator housing 42 and its attached sh~ath 104, and tube housing 106 and its associated parts, is then c~mbined with the handle assembly. The latter may be preassembled by starting with lQft handpiece 16L and fir~t mounting trigger member lO on pivot pin 32A.
Simultaneously, or before or after the foregoing step, the rotational trigger 12 is placed onto the po~ 3~A
with its ~eeth engaged with helical gear 148, and the ~ ~ .
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spring 166 attached thereto is subse~uently attached to the post 34A. Then terminal pin 7, with compression spring 222 mounted thereon, is pla~ed into ca~ities 24L
and 26L, with spring 222 being compressed so as to provide a force urging pin 7 inwardly (downwardly as viewed in Fig. 10). Then the right handpiece 16R is placed over the foregoing assembly into engagement with the left handpiece 16L and the two handpieces are secured together by a suitable cement or by ultrasonic welding.
The handle assembly is attached to the assembly consisting of insulator housing 42 and tube housing 106, etc. by the simple expendent of inserting the in~ulating housing into the front end of the chamber formed by cavities 20L and 20R. When this is done, the rounded rear end of rod 100 ~ngages the small keyhole section 218 and coacts with the edge of that keyhole section to cam pin 7 outwardly enough to align the enlarged keyhole section 216 with the rod, thereby allowing rod section 140 to be forced into alignment . ~ :with the pinj whereupon spring 222 will force the pin inwardly again to lock rod 100 to the terminal pin, ~ n turn locking the insulator housing to the handle assembly.
It i~ to: be noted that when inserting the insulator housing into the handle assembly, the trigger 10 must be pull~d back to its rear limit position as s' ~:~; shown in Fig. 10 so as to permit the insulator housing 42 and cap 80 to clear the finger section 193 of the " :
~ trigger, but the finger section 195 projects up far ,~
~ enough to intercept the lug. Thereafter, assuming that ~,; ~

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the insulator housing has been locked to the handle assembly, reverse movement of the trigger back to the position of Fig. 1 will cause finger section 193 to engage the lug and thereby move the tube housing rearwardly in the insulator housing.
As mentioned hereinabove, the elongate pivot hole 154 of the rotational trigger is sized so that spring 166 will hold it in a down and forward position (Fig.
10), in which position its teeth lS6 do not protrude into the insulator housing far enough to intercept gear 148 and thus interfere with its axial movement when the tool assembly comprising the insulator housing and tube housing 106 is inserted into or pulled out of the hand~e assembly. To further facilitate detachment of the tool assembly from the handle assembly, the slot 114 in tube housing 106 is sized so as to provide clearance with trigger teeth 156 as the housing is inserted intn or removed from the handle housing 16L,16R.
Operation of the tool is as described hereinafter.
When trigger member 10 is in its forward limit position (Fig. 1), tube housing lQ6 and tu~e 102 are in their withdrawn or retracted position wherein bearing 230 terminates short of engagement with the blades 270 of tvol head 6~ with the res~lt that the bl~des are in th~ir separated or open position (Figs. 1, 22 and 28).
When trigger member 10 is pulled toward ~ixed handle 8 to its other limit position (Fig. 10)~ the pivotal connection between the trigger member and lug 112 of tube housing 106 causes the latter to be moved forward in housing 42, causing tube 102 to telescope forwardly ~.' !., '~;
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WO94/08521 21~ PCT/US93J09571 ., and causing bearing member 230 to slip over and compress scissors blades 270 into closing position.
The angular orientation of soissors blades 230 relative to the handle assembly can be varied by manipulation of rotational trigger member 12. When trigger member 12 is pulled back, its gear teeth cause.
helical gear 148 to rotate, thereby rotating rod 100 and the tool head counterclockwise (as viewed in Fig.
17) relative to the fixed handle member 8. Because trigger member 12 has only a limited number of teeth, it must be retracted and then released several times in order to rotate the ~ool head 360. By way of example but not limitation, the numb~r of teeth on rotational trigger 12 and the number of teeth and the pitch thereof on helical gear 148 may be set so that trigger 12 must be pulled back and released approximately 8 times in order to achie~e a 360 rotation of the tool head.
The preferred tool design described above offers a number of advantaqes. For one thing, the tool comprises several discrete lower tier subassemblies plus two disarete higher tier or ~ajor subassemblies, one of the major subassemblies being a mu~ti-co~ponent handle assembly and the other comprising insulator housing 42, sheath 104, cap ~0, tube housing 106, tube 102, rod 100, helical gear 148 and ~ool head 6, with the latter ~ajor subassembly being releasably secured to the handle assembly. Detachmen~ of this higher tier or major subassembly from the handle as~embly is achieved by pulliny the terminal pin outwardly ~upwardly as viewed in Fig. 10~ so as to align the .
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. -28-enlarged portion 216 of its keyhole with the rounded ~, head 136 of rod lO0, thereby allowing the handle l assembly to be pulled free of rod 100. As a resu~t, .~i the major subassembly comprising insulator housing 42,
3 sheath 104, cap 80, tube housing 106, tube 102, rod 100, helical gear 148 and tool he~d 6 can be r~placed by a new and like substitute subassembly. In other word~, the handle assembly is reusable with different .~ . substitute tool assemblies.
A second advantage resides in the fact that the scissors head shown in the drawings is removable from rod 100. A third ad~antage is that different tool ~1 heads may be used in place of the scissors head shown in the drawings. Thus, for example, the tool head may be a grasper head comprising a pair of jaws with . confronting serrated surfaces that can be forced , together by forward movement of tube 102 into grasping ~i relation with tissue at a surgical site. The tool head ~ ~ also may compris~ a combination graqper/cutter with one :~. ~: of the conf ronting faces of the two jaws having a cu~ting blade that is received in a notch in the other jaw. Another possibility is a tool head with cooperating members for.holding a suture or a needle.
: A fourth advantage resides in the fact that cap 80 need not be cemented to the insulator housing.
Insteadt as shown in do~ted lines in Fig. 9, the cap could be provided with a peripheral groove 93 in its reduced ~ection 92 and the insulator hou~ing may be formed with an internal circumferentially-extending rib (not shown) sized to make a snap fit in groove 93, thereby permitting the cap to be ''~':3 ~`' , .

. W0~4/08521 2 1~ 4 8 5 ~ PCT/US93/09571 - .

releasably interlocked with the insulator housing.
If such arrangement is adopted, the cap may be easily detached from the insulator housing out of con~ection with rod 100, thereby permitting the rod and its attached tool head to be withdrawn rearwardly out of tube 102 and insulator housing 42. This alternative embodiment facilitates removal and replacement of the subassembly consisting o~ rod 100, helical gear 148 and ~! the tool head 6, or simply of replacement of the tool head 6~
A further advantage resides in the fact that the rotational trigger permits the surgeon to rotate the ~l scissors blades relatîve to the handle assembly by a precise amount, thereby avoiding the need to rotate the handle assembly to achieve a particular cutting orientation of the scissors blades. The latter advantage is beneficial to the surgeon from the standpoint of comfort and ease o~ manipulation and ease . of operation.
. I
Still another advantage resides in the fact that bearing sleeve 230 applies a like force to each of the two scissors arms 268, with the force being distributed evenly about the circu~ference o~ the curved outer ~urfaces of scissors arms 268~ Bearing 230 coacts with ~cissors arms 268 to urge blades toward one another as they are forced to close on one another.
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:A particularly significant advantage of this invention resides in the fact that rod 100 i5 stationary and surrounding tube 102 is reciprocated by manipulation of trigger member 10. This invention recognizes that surgeons need a point of reference in :
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,.;, order to determine if and when they are moving a surgical scissors relative to the surgical site. In the absence o~ sheath 104, movement of outer tube 102 as seen by the surgeon might have a tendency to confuse the surgeon into believing that the tool is moving axially relative to the patient. The provision of outer sheath 104 eliminates the possibility of such confusion. Since sheath 104 is at least coext~nsive with tube 102 (and preferably projects slightly forward of tube 102 even when the tube is moved to its forwardmost position relative to rod 100) and hence conceals any axial movement of that tube relative to handle assembly 2, manipulation of handle members 8 and 10 causing the jaws to open and close is accomplished without the surgeon realizing that thare is actual axial movement of tube 102. Instead, the surgeon sees that ~heath 104 is stationary, with the result that the surgeon is free to concentrate his attention on the actual position of the scissors blades 230 (the latter do not appear to move toward and away from the patient when the jaws are opened or closed, unless the surgeon actually moves the tool relative to the patient~.
Still another~significant advantage is that the tool described above is adapted to conduct monopolar cauterization, but also ~ay be used without being electrified. If the tool is to be made for non-cauterization uses, pin 7 need not be an electrically-conductive element and instead may function ~imply as a locking device for rod 100 as hereinabove described.
Other advantages will b2 obvious to persons skilled in the art.

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MODIFICATIONS OF THE INVENTION
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Persons skilled in the art will also appreciate ,~
that the invention is susceptible to various modifications. Thus, as noted above, various forms of tool heads may be used in practicing the invention.
Also the tool head 6 may be permanently secured to the rod 100. ~dditionally, the manner of connecting various components may be varied. Thus, the proximal (rear~ end of tube 102 may be externally threaded to mate with an internal thread formed in the bore section 12B of tube housing 106. A~so, the insulator sheath 104 may ~e formed of a material which is su~ficiently rigid to permit it to be formed with ~n ex~rn~l screw thread, thereby permitting it to mate with a cooperating internal thread formed in bore ~6 of insulator housing 42. A further possible modification r~sides in the ~act that a different tool head may be attached to the operating rod 100. For example, the tool head may comprise a grasper arrangement, e.g~, a grasper arrangement as discl~sed in U.S~ Patent No.
3,404,677, issued October 8, 1968 to H.A. Springer for "Biopsy And Tissue Removing DeviGe''O
Fig. 31 shows another modification of the invention wherein a compression.spring 290 is mounted on rod 100 between the forward end of tube housing 106 and the ,~ ~,;;
.~ tapered bore section lS2 of insulator housing 42.
Spring 290 urges tube housing 106 rearwardly in the insulator housing so that it is intercepted by cap 80, in which position the tube,housing holds trigger member .''' il~
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10 in its forward (open) position as shown in Fig. 1.
Still another possible modification is to provide a different form of pivotal connection between tr~igger 10 and tube housing 106. Thusr for example, tube housing 106 could be provided with a radially-extending external projection having a pivot hole, and trigger member 10 could be provided with a pivot hole designed to mate with the pivot hole on the external ex.tension of the tube hDusing, with a separate pivot pin being inserted into the mating pivot holes and secured in place so as to pivotally connect the trigger to the extension on the tube housing.
Still another possible modification involves connection of the electrical terminal pin to drive rod lOOo It is anvisioned that the proximal (rear) end of rod 100 may be pro~ided with a threaded axi~lly- -extending hole, and the terminal pin may be attached to rod 100 by providing the terminal pin with an externally-thraaded front end that screws into the tapped hol~ in the end of the rod. In such event, the termin~l pin may ~xtend parallel rather than at a right angle to the longitudinal axis of the insulator housing. A further possibility ic to use a separate electrically conductive screw to ~ecure the conductive terminal pin to the threaded axially extending hole in the rear.end of rod 10Ø
Another contemplated modification is to provide a scis~ors head wherein the two blade members 246A and 246B are not permanently secured together by welding or brazing but instead are releasably or permanently affixed in an adapter member (not shown) that is -`. .1 '-:3 ' ~ WO94/~8S21 2 ~ 2 4 ~ 5 ~ PCT/US93/09571 ....

.~ designed to mate with the forward end of rod 100. The adapter may be releasably or permanently cocupled to the rod.
Since still other changes may be made in the , apparatus without departing from the scope of the ~. invention herein involved, it is intended that all ,~ matter contained in the above description or shown in . the drawings shall be interpreted in an illustrative ~ and not in a limiting sense.

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Claims (41)

WHAT IS CLAIMED IS:
1. A surgical instrument comprising:
a handle assembly, said handle assembly having at least a first handle member and a trigger member pivotally mounted to said first handle member, said trigger member being movable on its pivot between first and second positions;
an elongate rod;
means for securing said rod to said handle assembly so that said rod forms an extension thereof;
a tool head attached to said rod, said tool head comprising first and second cooperating tool members movable relative to one another between a first open position and a second closed position, said first and second tool members normally being in said first open position;
a hollow tube coaxially and slidably surrounding said rod, said tube having a first proximal end slidably received in said handle assembly and a second distal end that extends to said tool head and is movable axially into and out of overlapping relation with said first and second operating tool members; and force transmitting means connecting said hollow tube and said trigger member for causing said hollow tube to shift axially relative to said rod between (1) a first retracted position when said trigger member is in its said first position and (2) a second extended position when said trigger member is in its said second position, said first and second tool members being in said first open position and said distal end of said hollow tube being in a non-biasing position relative to said tool. head when said hollow tube is in its first retracted position, said distal end of said hollow tube being disposed to move said first and second tool members into said second closed position when said hollow tube is moved to its said second extended position.
2. A surgical instrument according to claim 1 wherein said means for securing said rod to said handle assembly is adapted to release said rod from said handle assembly.
3. A surgical instrument according to claim 1 wherein said rod and said tool head are electrically conductive.
4. A surgical instrument according to claim 3 further including an electrically conductive terminal member connected to said rod for use in electrifying said rod and said tool head.
5. A surgical instrument according to claim 2 wherein said means for securing said rod to said handle assembly comprises an electrically conductive terminal member.
6. A surgical instrument according to claim 5 wherein said terminal member extends through a hole in said handle assembly and comprises a first inner portion connected to said rod and a second outer portion projecting outside of said handle assembly.
7. A surgical instrument according to claim 6 wherein said terminal member is locked to said rod by a spring-biased connection.
8. A surgical instrument according to claim 6 further comprising spring means urging said terminal member into locking connection with said rod.
9. A surgical instrument according to claim 2 wherein said means for securing said rod to said handle assembly comprises a conductive terminal member having a key-shaped aperture characterized by a first relatively small diameter portion and a second relatively large diameter portion communicating with said first relatively small diameter portion, and the proximal end of said rod has (a) a relatively large diameter head section sized to fit in said relatively large diameter portion of said aperture but oversized with respect to said relatively small diameter portion of said aperture, and (b) a circumferential groove having a diameter smaller than said relatively small diameter portion of said aperture, said terminal member and said rod being positioned in said handle assembly so that said groove is positioned in alignment with said small diameter portion of said aperture, whereby said head section of said rod is captivated against axial movement relative to said handle assembly.
10. A surgical instrument according to claim 1 wherein said force-transmitting means comprises a tube housing disposed within said handle assembly for reciprocal axial movement lengthwise of the axis of said rod, said tube housing having a proximal end and a distal end with said proximal end of said hollow tube being fixed to the distal end of said tube housing, said tube housing having means engaged by said trigger member for causing said tube housing and said hollow tube to move axially relative to said rod when said trigger member is moved from one to the other of its said first and second positions.
11. A surgical instrument according to claim 10 wherein said trigger member has a birfurcated end that makes a pivotal engagement with said tube housing.
12. A surgical instrument according to claim 11 wherein said handle assembly comprises first and second opposite side members secured to one another, said first and second side members defining a chamber in which said tube housing is slidably disposed.
13. A surgical instrument according to claim 12 wherein said first and second side members are shaped so as to define a hole, and said means for securing said rod to said handle assembly comprises a member that projects outwardly of said handle assembly through said hole.
14. A surgical instrument according to claim 1 wherein said tool head is a scissors head, and said first and second tool members are scissors blades.
15. A surgical instrument according to claim 1 wherein said tool head is removable from said rod.
16. A surgical instrument according to claim 15 wherein said tool head is removably attached to said rod by a tongue and groove connection.
17. A surgical instrument according to claim 16 wherein said tongue and groove connection is surrounded by said hollow tube when said hollow tube is in its first retracted position.
18. A surgical instrument according to claim 1 further including means for rotating said rod and said tool head relative to said handle assembly.
19. A surgical instrument comprising:
a handle assembly, said handle assembly including first and second manually graspable members pivotally mounted to one another so that said second member is movable on its pivot between first and second positions relative to said first member;
an elongate rod secured to said handle assembly so as to form an extension thereof;
a tool head attached to said rod, said tool head comprising first and second cooperating tool members movable relative to one another between first and second tool member positions, said first and second tool members normally being in said fir t tool member position;
a hollow tube coaxially and slidably surrounding said rod, said tube having a first proximal end slidably received in said handle assembly and a second distal end that is disposed so as to be movable into overlapping relation with said tool head; and force transmitting means carried by said handle assembly and connecting said hollow tube and said second manually graspable member for causing said hollow tube to shift axially relative to said rod between (1) a first retracted position when said second manually graspable member is in its said first position and (2) a second extended position when said second manually graspable member is in its said second position, said first and second tool members being in said first open position and said distal end of said hollow tube being in a non-biasing position relative to said first and second tool members when said hollow tube is in its first retracted position, said distal end of said hollow tube being disposed to engage and bias said first and second tool members into said second tool member position when said hollow tube is moved to its said second extended position.
20. A surgical instrument comprising a handle assembly, a tool head, and drive means connecting said handle assembly and said tool head;
said handle assembly comprising a handle and a trigger member pivotally mounted to said handle;

said tool head comprising first and second cooperating tool members movable between a first open position wherein they are spaced from one another and a s second closed position wherein they are proximate to or engaged with one another; and said drive means confirming an elongate rod, a hollow tube surrounding said rod, means for securing one end of said rod to said handle assembly, means for securing said tool head to the opposite end of said rod, housing means for slidably supporting said tube for sliding axial movement relative to said rod, and means connecting said housing means and said trigger member whereby manipulation of said trigger member will cause said tube to move axially relative to said rod between a first position wherein said tube is retracted from said tool and said first and second tool members are in said first open position and a second position wherein said tube is engaged with said first and second tool members and holds them in said second closed position.
21. A surgical instrument according to claim 20 wherein said tool head and said drive means form a discrete subassembly that is removably secured to said handle assembly.
22. A surgical instrument according to claim 21 wherein said discrete subassembly is releasably locked to said handle assembly by a spring-biased locking member.
23. A surgical instrument according to claim 22 wherein said locking member is releasably engaged with said rod.
24. A surgical instrument according to claim 22 wherein said locking member is an electrical terminal element.
25. A surgical instrument according to claim 21 wherein said discrete subassembly comprises a second tube that surrounds said first tube but is immovable relative to said handle assembly.
26. A surgical instrument according to claim 21 further including tool rotating means for rotating said rod and tool head relative to said handle assembly and said tube.
27. A surgical instrument according to claim 26 wherein said tool rotating means comprises a second trigger member pivotally attached to said handle assembly, and means coupling said rod and second trigger member for causing rotation of said rod and tool head when said second trigger member is moved about its pivot.
28. A surgical instrument according to claim 20 having a first housing releasably secured to said handle assembly, and a second housing slidably mounted in said first housing, said tube being secured to and movable with said second housing, and said rod extending through said second housing and secured to said first housing.
29. A surgical instrument according to claim 28 further including a second tube surrounding and concealing movement of said first-mentioned tube, said second tube being secured to said first housing.
30. A surgical instrument according to claim 28 wherein said first housing extends within said handle assembly.
31. A surgical instrument comprising a handle and trigger assembly and an operating tool assembly separably connected to said handle and trigger assembly, said handle and trigger assembly comprising a handle housing having a chamber therein and a trigger member pivotally mounted to said handle housing, said operating tool assembly comprising at one end thereof a tool head with tissue-engaging members and at the opposite end thereof a tubular housing that extends into said chamber and is releasably connected to said handle housing, said operating tool assembly further including a mechanism for moving said tissue-engaging members toward and away from one another, said mechanism including movable means in said tubular housing engaged and movable by said trigger member for causing said mechanism to move said tissue-engaging members toward and away from one another in response to pivotal movement of said trigger member.
32. A surgical instrument according to claim 31 wherein said operating tool assembly comprises a rod having one end extending into said tubular housing, means securing said one end of said rod to said handle housing, and a hollow shaft having one end extending into said tubular housing in coaxial and telescoping relation with said rod, and said movable means is coupled to said hollow shaft, whereby pivotal movement of said trigger member relative to said handle housing will cause said shaft to shift axially according to the direction of pivotal movement of said trigger member.
33. A surgical instrument according to claim 33 wherein said tool head comprises a pair of tissue-engaging members that are normally disposed in diverging relation to one another, and spring means biasing said tissue-engaging members so as to resist movement thereof toward one another, and further wherein said shaft has a forward end that embraces and forces said tissue-engaging members toward one another when said shaft is moved forward relative to said rod by movement of said trigger member.
34. A surgical instrument according to claim 33 wherein said tissue-engaging members are scissors blades adapted to provide a cutting action when they are moved toward one another by movement of said shaft.
35. A surgical instrument comprising a handle and trigger assembly and an operating tool assembly separably connected to said handle and trigger assembly, said handle and trigger assembly comprising a handle housing having a chamber therein and a trigger member pivotally mounted to said handle housing, said operating tool assembly comprising at one end thereof a tool head with tissue-engaging members and at the opposite end thereof a tubular housing that extends into said chamber and is releasably connected to said handle housing, said operating tool assembly further including a mechanism for moving said tissue-engaging members toward and away from one another, said mechanism including movable means in said tubular housing engaged and movable by said trigger member for causing said mechanism to move said tissue-engaging members toward and away from one another in response to pivotal movement of said trigger member.
36. A surgical instrument according to claim 35 wherein said handle and trigger assembly comprises locking means engaged with said operating tool assembly for releasably locking said tubular housing to said handle housing.
37. A surgical instrument according to claim 36 wherein said operating tool assembly comprises a rod having one end extending through said tubular housing, a hollow housing slidably surrounding said rod, said hollow housing being slidably disposed within said tubular housing, a hollow shaft disposed in coaxial and telescoping relation with said rod, said shaft being affixed to said hollow housing so as to be movable therewith relative to said tubular housing, means securing said rod to tubular housing, locking means releasably securing one end of said rod to said handle housing, and means on said hollow housing for making a pivotal connection with said trigger member, whereby pivotal movement of said trigger member relative to said handle housing will cause said hollow housing and said shaft to shift axially according to the direction of pivotal movement of said trigger member.
38. A surgical instrument according to claim 37 wherein said locking means is a spring biased member mounted to said handle housing.
39. A surgical instrument according to claim 37 wherein said rod and said tool head are electrically conductive, and said locking means comprises an electrical terminal pin engaged with said rod.
40. A surgical instrument according to claim 37 further including a helical gear affixed to said rod, and auxiliary trigger means pivotally mounted to said handle housing having gear teeth engaged with said helical gear so that pivotal movement of said auxiliary trigger means will cause rotation of said rod and said tool head.
41. A surgical instrument according to claim 40 wherein said tool head is affixed to another end of said rod, and telescoping movement of said tube causes closing and opening of said tissue-engaging members.
CA002124854A 1992-10-09 1993-10-07 Surgical instrument Abandoned CA2124854A1 (en)

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US959,121 1992-10-09
US07/959,121 US5334198A (en) 1992-10-09 1992-10-09 Surgical instrument

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JP (1) JP3565849B2 (en)
AU (2) AU669759B2 (en)
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WO (1) WO1994008521A1 (en)

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JP3565849B2 (en) 2004-09-15
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US5334198A (en) 1994-08-02
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US5618304A (en) 1997-04-08
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