CA2117718C - Integrated refueling system for vehicles - Google Patents

Integrated refueling system for vehicles

Info

Publication number
CA2117718C
CA2117718C CA002117718A CA2117718A CA2117718C CA 2117718 C CA2117718 C CA 2117718C CA 002117718 A CA002117718 A CA 002117718A CA 2117718 A CA2117718 A CA 2117718A CA 2117718 C CA2117718 C CA 2117718C
Authority
CA
Canada
Prior art keywords
natural gas
liquefied natural
heat exchanger
line
compressed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CA002117718A
Other languages
French (fr)
Other versions
CA2117718A1 (en
Inventor
John A. Barclay
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Prometheus Technologies LLC
Original Assignee
Cryofuel Systems Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cryofuel Systems Inc filed Critical Cryofuel Systems Inc
Publication of CA2117718A1 publication Critical patent/CA2117718A1/en
Application granted granted Critical
Publication of CA2117718C publication Critical patent/CA2117718C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/0002Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
    • F25J1/0022Hydrocarbons, e.g. natural gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C7/00Methods or apparatus for discharging liquefied, solidified, or compressed gases from pressure vessels, not covered by another subclass
    • F17C7/02Discharging liquefied gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0032Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration"
    • F25J1/0035Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration" by gas expansion with extraction of work
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0032Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration"
    • F25J1/0045Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration" by vaporising a liquid return stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0047Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
    • F25J1/005Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by expansion of a gaseous refrigerant stream with extraction of work
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0047Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
    • F25J1/0052Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0203Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a single-component refrigerant [SCR] fluid in a closed vapor compression cycle
    • F25J1/0204Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a single-component refrigerant [SCR] fluid in a closed vapor compression cycle as a single flow SCR cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0221Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using the cold stored in an external cryogenic component in an open refrigeration loop
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0244Operation; Control and regulation; Instrumentation
    • F25J1/0245Different modes, i.e. 'runs', of operation; Process control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2205/00Vessel construction, in particular mounting arrangements, attachments or identifications means
    • F17C2205/03Fluid connections, filters, valves, closure means or other attachments
    • F17C2205/0302Fittings, valves, filters, or components in connection with the gas storage device
    • F17C2205/0338Pressure regulators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2221/00Handled fluid, in particular type of fluid
    • F17C2221/03Mixtures
    • F17C2221/032Hydrocarbons
    • F17C2221/033Methane, e.g. natural gas, CNG, LNG, GNL, GNC, PLNG
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/01Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the phase
    • F17C2223/0107Single phase
    • F17C2223/0123Single phase gaseous, e.g. CNG, GNC
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2225/00Handled fluid after transfer, i.e. state of fluid after transfer from the vessel
    • F17C2225/01Handled fluid after transfer, i.e. state of fluid after transfer from the vessel characterised by the phase
    • F17C2225/0107Single phase
    • F17C2225/0123Single phase gaseous, e.g. CNG, GNC
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2225/00Handled fluid after transfer, i.e. state of fluid after transfer from the vessel
    • F17C2225/01Handled fluid after transfer, i.e. state of fluid after transfer from the vessel characterised by the phase
    • F17C2225/0146Two-phase
    • F17C2225/0153Liquefied gas, e.g. LPG, GPL
    • F17C2225/0161Liquefied gas, e.g. LPG, GPL cryogenic, e.g. LNG, GNL, PLNG
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2225/00Handled fluid after transfer, i.e. state of fluid after transfer from the vessel
    • F17C2225/03Handled fluid after transfer, i.e. state of fluid after transfer from the vessel characterised by the pressure level
    • F17C2225/033Small pressure, e.g. for liquefied gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2225/00Handled fluid after transfer, i.e. state of fluid after transfer from the vessel
    • F17C2225/03Handled fluid after transfer, i.e. state of fluid after transfer from the vessel characterised by the pressure level
    • F17C2225/036Very high pressure, i.e. above 80 bars
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2227/00Transfer of fluids, i.e. method or means for transferring the fluid; Heat exchange with the fluid
    • F17C2227/03Heat exchange with the fluid
    • F17C2227/0367Localisation of heat exchange
    • F17C2227/0388Localisation of heat exchange separate
    • F17C2227/0393Localisation of heat exchange separate using a vaporiser
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/03Control means
    • F17C2250/032Control means using computers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2265/00Effects achieved by gas storage or gas handling
    • F17C2265/01Purifying the fluid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2265/00Effects achieved by gas storage or gas handling
    • F17C2265/03Treating the boil-off
    • F17C2265/032Treating the boil-off by recovery
    • F17C2265/033Treating the boil-off by recovery with cooling
    • F17C2265/034Treating the boil-off by recovery with cooling with condensing the gas phase
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2265/00Effects achieved by gas storage or gas handling
    • F17C2265/06Fluid distribution
    • F17C2265/065Fluid distribution for refueling vehicle fuel tanks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2270/00Applications
    • F17C2270/01Applications for fluid transport or storage
    • F17C2270/0165Applications for fluid transport or storage on the road
    • F17C2270/0168Applications for fluid transport or storage on the road by vehicles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2205/00Processes or apparatus using other separation and/or other processing means
    • F25J2205/60Processes or apparatus using other separation and/or other processing means using adsorption on solid adsorbents, e.g. by temperature-swing adsorption [TSA] at the hot or cold end
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2210/00Processes characterised by the type or other details of the feed stream
    • F25J2210/06Splitting of the feed stream, e.g. for treating or cooling in different ways
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2210/00Processes characterised by the type or other details of the feed stream
    • F25J2210/42Nitrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2220/00Processes or apparatus involving steps for the removal of impurities
    • F25J2220/60Separating impurities from natural gas, e.g. mercury, cyclic hydrocarbons
    • F25J2220/66Separating acid gases, e.g. CO2, SO2, H2S or RSH
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2235/00Processes or apparatus involving steps for increasing the pressure or for conveying of liquid process streams
    • F25J2235/60Processes or apparatus involving steps for increasing the pressure or for conveying of liquid process streams the fluid being (a mixture of) hydrocarbons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2245/00Processes or apparatus involving steps for recycling of process streams
    • F25J2245/90Processes or apparatus involving steps for recycling of process streams the recycled stream being boil-off gas from storage
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2270/00Refrigeration techniques used
    • F25J2270/90External refrigeration, e.g. conventional closed-loop mechanical refrigeration unit using Freon or NH3, unspecified external refrigeration
    • F25J2270/908External refrigeration, e.g. conventional closed-loop mechanical refrigeration unit using Freon or NH3, unspecified external refrigeration by regenerative chillers, i.e. oscillating or dynamic systems, e.g. Stirling refrigerator, thermoelectric ("Peltier") or magnetic refrigeration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2270/00Refrigeration techniques used
    • F25J2270/90External refrigeration, e.g. conventional closed-loop mechanical refrigeration unit using Freon or NH3, unspecified external refrigeration
    • F25J2270/908External refrigeration, e.g. conventional closed-loop mechanical refrigeration unit using Freon or NH3, unspecified external refrigeration by regenerative chillers, i.e. oscillating or dynamic systems, e.g. Stirling refrigerator, thermoelectric ("Peltier") or magnetic refrigeration
    • F25J2270/91External refrigeration, e.g. conventional closed-loop mechanical refrigeration unit using Freon or NH3, unspecified external refrigeration by regenerative chillers, i.e. oscillating or dynamic systems, e.g. Stirling refrigerator, thermoelectric ("Peltier") or magnetic refrigeration using pulse tube refrigeration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2290/00Other details not covered by groups F25J2200/00 - F25J2280/00
    • F25J2290/62Details of storing a fluid in a tank

Abstract

An integrated refueling system comprises a fluid circuit including multiple flow paths for directing natural gas to a natural gas liquefier.
A portion of the resulting liquefied natural gas is provided to a liquefied natural gas delivery location. Another portion of the liquefied natural gas may be provided to a compressor and subsequently a heat exchanger/vaporizer to produce compressed natural gas. The heat exchanger/vaporizer may utilize the lower temperature of liquefied natural gas to precool incoming gaseous natural gas while simultaneously vaporizing the pressurized, liquefied natural gas to form the compressed natural gas. Compressed natural gas may be provided at a compressed natural gas delivery location.

Description

TECIINICAL FIELD
2 This invention relales to in~egrated systems for providing fuel to 3 vehicles, and, more particularly, to systems for providing compressed natural gas and liquefied natural gas in an integrated manner at s refueling stations for vehicles.

8 Most vehicles utilize gasoline or diesel as fuels. There are, g however, several well-known problems associated wilh using gasoline and o diesel as fuels for vehicles. Many of these problems are ~ccoci~ted with the emissions from combustion which contribute to unhealthy air Iz pollution, global warming, and acid rain.
13 Another problem concerning gasoline and diesel as fuels for ~, vehjcles relates to the unequitable world-wide di~L~ ioll of oil l5 resources. Many countries rely heavily, if not completely, on the importation of oil to meet their demands for gasoline or diesel fuel.
17 Because of the well-known problems acso~ ted with gasoline and IJ diesel as fuels for vehicles, much effort has gone into developing ~9 alternative fuels for vehicles in recent years. Natural gas is recognized 20 as an alternative fuel to gasoline or diesel for vehicles. Natural gas z, has many advantages over gasoline or diesel as a vehicle fuel. Perhaps 22 most importantly, natural gas burns much cleaner than gasoline or diesel 27 fuel. It is also much less expensive than gasoline or diesel fuel for an 2- equivalent energy content. Further, natural gas is safer because it rises CR17.001.f'02 A27101J1~57N I ~Ar.U51AP.00 I' A~

and dissipates into the air, rather than settling like gasoline or diesel 2 fuel. There are also engine performance benefits from using natural J gas as a fuel. Natural gas has a higher octane as compared to gasoline, which will result in improved "cold starting" of vehicles.
To be used as an alternative fuel source for vehicles, natural gas s is conventionally converted into ~.uulpl~,ssed natural gas (CNG) or 7 liquefied natural gas (LNG) in order to be able to store natural gas 8 efficiently on board the vehicle. A variety of methods have been g developed over the years to create CNG or LNG. Such known systems ,o have traditionally been developed exclusive of one another. There " remains a need to develop an improved system for producing both LNG
12 and CNG and economically providing both LNG and CNG in an IJ integrated fashion to a vehicie refueling station.
1~ A primary barrier to using naturaJ gas as a transportation fuel is,s the lack of a cost-effective refueling infrastructure. Aithough an ,s abundance of natural gas network distribution lines exist in most geographic regions, no suitable system has heretofore been developed for converting low-pressure natural gas available through this distribution network into LNG and/or CNG, or a refueling infrastructure for providing LNG and/or CNG to end users. Traditional natural gas 2J refueling systems commonly require the natural gas to be hauled in 22 tanker trucks in a liquefied or compressed form.
2J The present invention involves an integrated refueling system for 2~ supplying LNG and CNG at vehicle refueling stations. The various crl7-oocro2 Amolil~s7~ 2 rAru~Aroo CA ~ i 1 7 7 1 8 objects, features and advantages of the invention will become apparent 2 from the detailed des. li~tio" of the invention that follows.

BRIEF DESCRIPTION OF TIIE DRAWINGS
s Preferred embodiments of the invention are described below with 6 reference to the accompanying drawings, which are briefly described 7 below.
Fig. 1 is schematic view of a system for manufacturing and 9 providing liquefied natural gas and . o~ csscd natural gas in an Jo integrated manner at a vehicle refueling station; and Fig. 2 is a schematic view of a purifier system used in z combination with the integrated refueling system of Fig. 1.

l~ DETAILED DESCRIPTION OF TlIE PREFERRED EMBODIMENTS
This disclosure of the invention is submitted in furtherance of the constitutional purposes of the U.S. Patent Laws "to promote the progress of science and useful arts" (Article 1, Section 8).
Fig. 1 generally shows an integrated refueling system 10 for lg producing and supplying compressed natural gas (CNG) and liquefied 21t natural gas (LNG) at a vehicle refueling station. The CNG and LNG
21 are intended to be produced from natural gas supplied in a typical, 22 existing residentiallcol~ ,cl ~.idl distribution network for natural gas.
73 The refueling system 10 comprises an inlet 12 for supplying 2~ natural gas to a fluid circuit 14. The natural gas flowing from inlet 12 CR17-0/tl.1'02 AZ7101~1t~57N 3 PA7 usw-oo ~ 1 1 7;7 ~ 8 passes through a regenerative purifier system 16, which will be discussed 2 in greater detail below. Natural gas from the regenerative purifier 163 is supplied via line 18 to either a first flow path 20, a second flow path 30, or third flow path 40 ~lep~v~ling upon either the characteristics of the incoming natural gas (e.g., the pressure of the natural gas) 6 and/or the desired natural gas product (e.g., whether LNG or CNG, or 7 both, will be produced).
J When the pressure of natural gas entering into the fluid circuit 9 14 exceeds a normal pressure range of natural gas in existing lo residential/cuu~ ial lines (e.g., a~p~u~ a~cly 2 to 4 psig at the Il burner), the natural gas from inlet 18 is directed through the first flow 12 path 20. Flow path 20 can be used when the production of LNG, ~J alone, is desired, where both LNG and CNG are to be produced, or 1~ when only CNG is to be produced. The first flow path comprises a first flow line 22 serially and fluidly coupled to a first flow control 16 valve 24, a first heat c~haAgcl/vaporizer 26, and an expander 28. The flow of natural gas through the first now line is regulated by pressure ~J regulator 24. The lines from the heat exchanger 27 and the 19 expander 28 to the liquefier 50 will be insulated by normal means as Wi]] other lines in the system that carry cold gas or LNG. The first 21 flow line terminates at liquefier 50.
22 The natural gas passes through a forward flow passageway 2 7 of 73 the first heat exchanger/vaporizer 26 where it is precooled by a 2- countercurrent flow of relatively cooler p~ )ufi~ed liquefied natural gas CR17-OOl.P02 A2710181657~9 4 P,~.7'.USW'-00 CA 2 i i 7 7 ~ 8 passing Ihrough countercurrent passageway 28. The plca~uli~cd liquefied z natural gas in passageway 28 is simultaneously vaporized by the 3 relatively warmer natural gas in passageway 27 (discussed in greater detail below). The natural gas flows from the first heat exchanger/vaporizer 26 to the expander 28, which reduces the pressure 6 of the natural gas and further cools the natural gas before introducingit to the liquefier 50. Some liquefaction of the natural gas may occur 8 at the expander 28.
9 Natural gas is directed through the second fiow path 30 normally ~o when production of both LNG and CNG, or oniy CNG, is desired, and " when the pressure of the incoming natural gas falls below a useful 12 pressure range for the expander (e.g., approximately 35 psig). The 13 second fiow path includes a second fiow line 32 serially and fiuidly 1~ coupled to a second heat exchanger/vaporizer 36. The second fiow line 32 terminates at liquefier 50. The fiow of natural gas through the second 90w line 32 is regulated by a second fiow control valve 34.
17 Natural gas passes through a forward fiow yd~adge~ay 37 of the second 18 heat exchanger/vaporizer 36 where it is precooled by a COUIIICICUIICL\I
19 of relatively cooler ~.lCssuli~ d liquefied natural gas fiowing through countercurrent passageway 38 prior to entering the liquefier 50. The 2~ plc~uli~cd liquefied naturai gas fiowing through passageway 38 is 22 simultaneously vaporized from the relatively warmer fiow of natural gas 23 in passageway 37 to produce compressed natural gas (discussed below).

2~

CR17-OOl.rO2 A2710181~57/1 5 ~ATUSlArOO

l,~2 1 ~ / 1 8 Natural gas is directed toward through the third flow path 40 2 when only LNG is desired and when the pressure of incoming natural 3 gas falls within a normal pressure range (e.g., from approximately 2 to 4 psig up to ~p~lu~l~dtely 35 psig). The third flow path 40 includes 5 a third flow line 42 which passes directly to and terminates at the liquefier 50. The flow of natural gas within the third flow line 42 is 7 regulated by a third flow control valve 44. The third flow path 40 o directs natural gas that has been purified by the regenerative purifier g system 16 directly to the liquefier 50 without any precooling.
~o The liquefier 50 may comprise any suitable liquefier. At least six different types of liquefiers have been identified which may work with ~2 the present invention. These liquefiers include: (1) use of a cryogen ~5 colder than the cond~nc~tion temperature of natural gas (-161~C or 111 K) such as liquid nitrogen (which has a boiling point of 77 K);
~s (2) use of a cascade-cycle three-stage refrigerator; (3) use of a mixed refrigerant cycle; (4) use of a recuperative gas expander cycle such as the Claude or related cycle; (5) use of regenerative gas cycle ~s refrigerators such as a Gifford-McMahon, Stirling, or Orifice Pulse Tube ~9 device; and (6) use of a regenerative magnetic cycle refrigerator. In 20 addition, when the pressure of the incoming natural gas is sufficiently 2~ high (approximately 500 to 1000 psig), the use of expander 28 will 22 produce a relatively large amount of LNG (as compared to when 2~ natural gas at relatively lower pressures is directed through an 2- expander) and constitute an additional method of liquefaction.
CR17-OOlR02 ,~127101~1~57N 6 P,~7-USL4RoO

The liquefier 50 cools the incoming and su..-~,; precooled 2 natural gas from its entry temperature to its saturated vapor 3 temperature (app.uAilllately 111 K) where the natural gas condenses into a liquid. Li~ ,rd~ fiu.. may occur in a single stage or through use of s multi-stage Icfii5~ ol~.
s The liquefier 50 is disposed inside an insulated cold box 54. A
7 buffer storage unit 52 is also disposed inside the cold box. The buffer 3 storage vessel provides a buffer volume of LNG to compensate for 9 dirrc~c~idl pressures and dirrc~e~ial supplies and demands on opposite o sides of the cold box.
Il Liquefied natural gas passes from the liquefier 50 through line 56 12 and into a storage tank 62. The storage tank stores liquefied natural ~3 gas in a bottom portion 64 of the tank. Liquefied natural gas settles " by way of gravit,v to the bottom portion 64 of storage tank 62. The tank 62 is also capable of storing and reliquefying natural gas vapors in 1~ an upper portion 60 of the tank. The natural gas vapors enter the " tank and become suspended above the liquefied natural gas. The ,~ storage tank preferably will have a capacity to meet a fleet demand of 19 approximately 1000 gallons per day, although this capacity can be substantially varied as required.
21 To produce CNG with the system of the present invention, LNG
22 is drawn through line 68 by pump 70. The pump 70 cunlpresses LNG
23 from the storage tank 62 (approximately 35 psi) to approximately 3000 2~ psi. The pump can also load external storage tankers and gas lines by atl7.001.~02 A2710131~S7N 7 ~A7-USIAP00 ~ ~ 1 1 1 / 1 8 adjusting the exhaust pressure. LNG from line 68 is supplied to either 2 a first liquefied natural gas fiow path 71 and a second liquefied natural 3 gas flow path 72, depending upon which flow path (path 20 or 30) is used for incoming natural gas. The first liquefied natural gas flow s path 71 includes a first liquefied natural gas fiow line 74. The flow s rate of LNG within line 74 is regulated by control valve 78. The 7 plc~u~i~cd LNG within flow line 74 passes through a ~,oul~L~,Iriu s passageway 28 of îhe first heat exchanger/vaporizer 26. The liquefied g natural gas fiowing within the counterfiow passageway 28 is vaporized lo due to the heat exchange between the relatively coider LNG in the " counterflow passageway 28 and the flow of relatively warmer gaseous 12 natural gas fiowing in line 27. The vaporization of the high pressure Il LNG produces CNG. The CNG is directed to a CNG dispenser /~ line 80 which, in turn, leads to a CNG dispenser at a CNG ~ g location 82. The CNG may then be dispensed to vehicles via line 84.
~~ A CNG buffer tank 81 may optionally be provided between the " vaporizer 26 and the dispenser 82, as desired. Such a CNG buffer tank IJ wi]l enable constant supply of CNG even when the demand at the 19 dispenser exceeds the rate of CNG production.
The second liquified natural gas fiow path 72 includes a second zl liquefied natural gas flow line 73. The flow of LNG within flow 22 line 73 is regulated by fiow control valve 76. The ~ su~ d LNG
2~7 within line 73 passes through a counterfiow passageway 38 of the heat z~ exchanger/vaporizer 36 which causes the LNG to vaporize and become CR17-001.1?02 A27/0/51~57V 8 PA7,U51A~,OO

~h2i 1 7718 warmer compressed natural gas. This occurs because of the relatively 2 warmer forward flow of gaseous natural gas passing through the forward 3 flow passageway 3~ which causes an exchange of heat with the relatively colder LNG flowing through coU~ ,.nu.. passageway 38. The resulting s CNG is directed to the c oLupr~ ~sed natural gas dispenser line 80 which, in turn, supplies c uuuplc~acd natural gas to a CNG dispenser at a CNG
7 dispensing location 82. The CNG is supplied to vehicles via line 84, 8 and is dispensed at approximately 3000 psi. An odorant can be 9 reinjected into the CNG upon ~licpencing o One of the problems cncuull~eled during rapid dispensing of CNG
Il into vehicle fuel tanks is the heating of residual gas in the tank which 12 is at a pressure less than 3000 psi. This heat of CO~Ilylc~aiuu yields ~3 an average temperature in the tank which is above room te ulJ~ laLul~i ,~ when the tank pressure reaches 3000 psi. When the gas subsequently ~5 cools to ambient temperature, the tank pressure becomes less than 3000 ~6 pSi, which leaves the tank less than full. This, of course, reduces the range of the vehicle. This problem is overcome in the present system ~8 by dispensing the CNG from the vaporizer into the vehicle fuel tank ~9 at a temperature cooler than room temperature so the CNG in the tank at 3000 psi is at room temperature. This is a "quick fill" process 2~ that is another beneficial aspect of the present invention.
22 LNG from the storage tank 62 may also be directly supplied via 23 LNG dispenser line 90 to an LNG dispenser at a diap~ ~lahlg 2~ location 92. From the dispensing location 92, LNG flows through a CR17 001 r32 A2710181~57V 9 PA7-USIAI'-OO

~A~1 17718 flexible, insulated fuel line for providing fuel to a vehicle 104. LNG
2 is dispensed to vehicles at approximately 35 psi. Incorporated within 3 the fuel line is a boil-off gas return line 96 which captures natural gas vapors produced as the LNG cools the vehicle fuel tank and fuel ~licp~ncing line as it is dispensed into the vehicle. These vapors pass 6 through boil-off line 96 and are directed back into the storage tank 62via vapor return line 98 for reliquefaction. Alternatively, the vapors in J boil-off line 96 can be directed via line 99 to the incoming supply g line 18. Control valve 101 regulates the flow of boil-off gas to line 18.
~o One advantage of the present invention is the ability to reliquefy theIl boil-off gas from dispensing operations or from normal heat leaks inton the storage tank 62. Flimin~ti~n of venting of natural gas wi]l increase ~3 the safety and ccon~,,h.s of the refueling system compared to other systems. An odorant can be contained in the LNG storage tank or ~s injected during ~icpencing ~6 An electronic control unit (not shown) will automatically operate" the entire integrated refueling system. The entire system will also ~6 include appropriate safety e;uiy.ln t such as gas detectors, pressure ~9 check points, temperature check points, liquefaction rate gages, liquid level gages, etc.
2~ A primary advantage of the present refueling system invention is 22 that it serves as an on-site system with the ability to take natural gas 23 from a COl~ ntional supply line, which currently exist in most places,2~ and produce LNG, CNG, or both. The system is quite small and CR17-001.1'02 A2710131657~ 10 ~AT.US~AI'-oO

CA~i 1 7/18 compact relative to tradi~ional liquefaction and ~.u~p~e systems for natural gas. The ~ te system allows for service of a fleet of 3 vehicles requiring ilppl~".i~ately 1000 gallons per day of LNG/CNG.
The system also advantageously allows both LNG and CNG to be f produced and dispensed in an integrated fashion. Further, as shown iD
Fig. 1, the CNG .1;~. A~;"f location 82 and the LNG .1;~ g location 7 92 can be provided in the same public refueling station as a conventional gasoline or diesel dispensing location 100 where gasoline 9 and diesel fuel are dispensed to vehicles via line 102. The present o invention is compact enough to be enclosed in a vault underground at refueling stations to reduce land costs and increase safety.
~z With reference to Fig. 2, a preferred l~ ~;ell.,~.,ii~e purifier ~3 system 16 is shown. The purifier system 16 removes impurities from ~ natural gas before it enters into the fluid circuit 14 of the integrated refueling system 10 (Fig. 1). Typically, natural gas comprises 94%
~ methane, 5% ethane, less than 1% propane and heavier L~d-u~.dlbons, " and traces of nitrogen, carbon dioxide, water, and odorants such as methyl mercaptans and aromatics. The hllyuli~h s, such as water, carbon ~9 dioxide, and the odorants, are preferably removed from the natural gasprior to liquefaction. It is to be understood, however, that the present 21 invention could be adapted to be used in combinalion with nonpurified 22 natural gas such as that generated from a landEill or waste digester.
23 Any suitable purification system may be utilized with the present2~ invention. One embodiment of an adsorptive purification system 16 is CIV7.001.1'02 A2710131557N 11 ~A7.VSIAI' 00 (~A21 1 7718 shown in Fig. 2. Natural gas from a ~o~ ntio--l plc.~ lh.g natural z gas pipeline is supplied via inlet 12 to the purification system 16. A3 flow control valve 110 regulates flow into the purifier system. The natural gas is then introduced into the purification system via line 112 which causes gas to pass serially through flow control valve 114, flow indicator 116 (e.g., a control light), pressure transducer 118 (which measures the gage pressure) and mass flow meter 120 (which measures 3 the mass flow within line 112). The natural gas to be purified then 9 passes to one of either line 132 or line 142, depending upon which lo regenerative bed (bed 138 or bed 148) is to be utilized. In one flow ,/ path, the natural gas passes through line 132, the ~low of which is ~2 regulated by control valve 134, to regenerative bed 138. The bed 13 includes a specially formulated molecular sieve material (e.g., 4A-LNG, manufactured by Union Carbide). The gas temperature within line 132 ~s is measured by temperature transducer 136. The bed allows natural gas 1~ to 9OW through the sieve material (disposed within bed 138), which /r captures water, carbon dioxide, and methyl mercaptan within the sieve 1~ material. The purified natural gas passes to a common outlet 150, 19 after which it may be directed to outlet line 152 which leads to the inlet line 18 of the fluid circuit 14 of Fig. 1. The flow of gas within zl line 152 is regulated by flow control valve 154.
22 If, on the other hand, it is desired use regenerative bed 148 for23 purification, control valve 134 is closed and control valve 144 is open 2~ which causes natural gas to flow through line 142 (the temperature of c~ .oo/.rO2 A27/0131~57/'~ 12 ~Ar-u~Ar-oo ~ 1 1 1 1 1 8 which is measured by temperature transducer 146) and into regenerative 2 bed 148. The natural gas flows through the sieve material (disposed 3 within bed 148), which captures water, carbon dioxide, and methyl mercaptan within the sieve material. The purified natural gas passes s to a common outlet 150, after which it may be directed to outlet line 152 which leads to the inlet line 18 of the fluid circuit 14 of 7 Fig. 1. The flow of gas within line 152 is regulated by flow control J valve 154.
g Rcs~ ioll of the beds can be accomplished using a supply of ~o inert gas such as nitrogen or pure, clean natural gas. When regeneration of one of the beds 138 or 148 is desired, dry, pure ~ natural gas may be supplied via line 160 to a heat exchanger 162.
13 Heat exchanger 162 prewarms the natural gas within line 160 by providing a counterflow 164 of a relatively warmer counterflow material ~5 such as room-temperature water. The temperature of the resulting ~ natural gas is measured at thermometer 166. The natural gas passes " via line 160 through mass flow meter 168 and joins line 174. Line 174 ~J is coupled to a control valve 176 and a heater 178 for heating the ~9 natural gas prior to regeneration of one or both beds. The 20 temperature of the resulting natural gas is measured by 21 thermometer 180. Gas then flows to a junction where it is directed to 22 either line 182 or line 184, depending upon which regenerative bed is 2~ to be regenerated.

CR17-001.1'02 A27101J1~57N 13 ~IT.US~A~.oo ~ A ~ i 1 1 1 1 8 To regenerate bed 138, gas is directed via line 184 through z valve 188 to cause a reverse flow through bed 138. The gas is then J directed through line 133, valve 135, and to out flow line 190. The temperature of the resulting gas is relatively high (e.g., applu~i uat~:ly s 150~ to 200~C). This relatively high temperature is reduced a~
after-cooler 192 by causing a counterflow 194 of relatively cooler fluid to circulate around line 190. The gas then passes through line 196 and 8 through a mercaptan removal unit 200. Waste gas then passes through g outlet 202 for combustion or reinjection into a natural gas pipeline.
~o The mercaptan could be reinjected into the CNG at the dispenser , described above.
~z To regenerate bed 148, gas is directed via line 182 through 1~ valve 186 to cause a reverse flow through bed 148. The gas is then " directed through line 143, valve 145, and to out flovv line 190. The temperature of the resulting gas (which is relatively high) is reduced at 16 after-cooler 192 by causing a cuu.l~elnu.. 194 of relatively cooler fluid l7 to circulate around line 190. The gas then passes through line 196 and IJ through a mercaptan removal unit 200. Waste gas then passes through 19 outlet 202.
To remove any foreign fluids and reactive substances (e.g., air) 21 from the purification system 16 prior to introducing natural gas, a line 2Z 204 for supplying ~ suli~ed gaseous nitrogen is provided. Control 2~ valve 206 regulates the flow of gaseous nitrogen into the system 16.
2~ During this process, the flow of natural gas through line 12 is CR17001.~02 A2710181~57iV 14 ~Ar.U51A~OO

C A 2 i i 1 -/ 1 8 te~ ated. After the gaseous nitrogen removes any residual sul~ct~rec 2 the valve 206 is closed and natural gas then passes through the purifier 3 system 16.
In compliance with the statute, the invention has been described s in language more or less specific as to ~ lir~l features. It is to 6 be understood, however, that the invention is not limited to the specific features descnbed, because the means herein disclosed comprise 8 preferred forms of putting the invention into effect. The invention is, 9 therefore, claimed in any of its forms or modifications within the proper lo scope of the appended claims appropriately interpreted in accordance " with the doctrine of equivalents.

~8 Ig al7-001.P02 A2710181657~/ IS ~A7-USIA~00

Claims (34)

1. An integrated refueling system for vehicles, comprising:
an inlet for supplying natural gas to a fluid circuit;
a liquefier fluidly coupled to and forming part of the fluid circuit;
a first flow path for incoming natural gas, the first flow path including a first heat exchanger having a forward flow passageway and a counterflow passageway, wherein incoming natural gas flows through the forward flow passageway for precooling thereof, the first flow path terminating at the liquefies;
a storage reservoir fluidly coupled to the fluid circuit for containing liquefied natural gas flowing from the liquefies;
a liquefied natural gas delivery line extending from the storage reservoir to a liquefied natural gas dispensing location for dispensing liquefied natural gas to a vehicle;

a liquefied natural gas feed line fluidly coupled to the storage reservoir;

a compressor fluidly coupled to the liquefied natural gas feed line for converting relatively low pressure liquefied natural gas to relatively high pressure liquefied natural gas;
a first compressed natural gas line fluidly coupled between the compressor and the counterflow passageway of the first heat exchanger, the compressed liquefied natural gas passing through the counterflow passageway being vaporized to form compressed natural gas;
a compressed natural gas dispensing location;

a compressed natural gas dispenser line coupled between the counterflow passageway and the compressed natural gas dispensing location.
2. An integrated refueling system according to claim 1 wherein the first heat exchanger enables precooling of natural gas within the forward flow passageway by directing the liquefied natural gas through the counterflow passageway.
3. An integrated refueling system according to claim 1, further comprising a regenerative purifier system fluidly coupled to the inlet to remove impurities from the natural gas prior to liquefying natural gas.
4. An integrated refueling system according to claim 1, further comprising an expander fluidly coupled to the first heat exchanger to expand and cool the natural gas coming from the first heat exchanger.
5. An integrated refueling system according to claim 1, further comprising:
a second flow path for incoming natural gas, the second flow path including a second heat exchanger to cool incoming natural gas, the second flow path terminating at the liquefies.
6. An integrated refueling system according to claim 5 wherein the second heat exchanger enables precooling of natural gas within the forward flow passageway by the liquefied natural gas flowing in the counterflow passageway.
7. An integrated refueling system according to claim 5, further comprising:
a third flow path for passing the natural gas directly to the liquefier.
8. An integrated refueling system according to claim 1, further comprising an insulating enclosure surrounding the liquefier.
9. An integrated refueling system according to claim 1 further comprising a means for injecting an odorant into the compressed natural gas or the liquefied natural gas being dispensed.
10. An integrated refueling system according to claim 1 wherein the flow paths and natural gas lines are insulated.
11. An integrated refueling system for vehicles according to claim 1, further comprising a vapor recovery system for use in connection with the liquefied natural gas delivery station, the vapor recovery system comprising:
an insulated dispensing line to minimize heat loss as liquefied natural gas is dispensed to a vehicle;
a boil-off line to capture vapors resulting from warming of liquefied natural gas being dispensed to a vehicle;
a vapor return line coupled between the boil-off line and the liquefied natural gas storage reservoir.
12. An integrated refueling system for vehicles according to claim 1, further comprising a vapor recovery system for use in connection with the liquefied natural gas delivery station, the vapor recovery system comprising:
an insulated dispensing line to minimize heat loss as liquefied natural gas is dispensed to a vehicle;
a boil-off line to capture vapors resulting from warming of liquefied natural gas being dispensed to a vehicle;
a vapor return line coupled between the boil-off line and the inlet.
13. A refueling system for vehicles, comprising:
an inlet for supplying natural gas to a fluid circuit;

a regenerative purifier system fluidly coupled to the inlet to remove impurities from the natural gas;
a liquefies fluidly coupled to the forming part of the fluid circuit;
a first flow path for natural gas, including a first heat exchanger to initially cool the natural gas and an expander serially coupled to the first heat exchanger to expand and cool the natural gas coming from the first heat exchanger, the first flow path terminating at the liquefies;
a second flow path for natural gas, including a second heat exchanger to cool the natural gas, the second flow path terminating at the liquefier;
a third flow path for passing the natural gas directly to the liquefier;
wherein the natural gas is directed through one of the first flow path, the second flow path, or the third flow path depending upon the characteristics of the incoming natural gas or natural gas product to be produced;
a storage reservoir for containing liquefied natural gas from the liquefier;
a liquefied natural gas dispensing location fluidly coupled to the storage reservoir for dispensing liquefied natural gas;
a compressor fluidly coupled to a liquefied natural gas supply line extending from the liquefied natural gas storage reservoir;
a first compressed natural gas line for directing liquefied natural gas to the first heat exchanger for producing compressed natural gas;

a second compressed natural gas line for directing liquefied natural gas to the second heat exchanger for producing compressed natural gas;
a compressed natural gas dispensing location for dispensing the compressed natural gas.
14. An integrated refueling system for vehicles according to claim 13 wherein liquified natural gas is directed through one of the first heat exchanger or the second heat exchanger to precool incoming natural gas flowing through the first heat exchanger or the second heat exchanger prior to liquefaction.
15. An integrated refueling system for vehicles according to claim 13, further comprising an insulating enclosure surrounding the liquefier.
16. An integrated refueling system for vehicles according to claim 13 wherein the flow paths and natural gas lines are insulated.
17. An integrated refueling system for vehicles according to claim 13 wherein the liquefied natural gas dispensing location and the compressed natural gas dispensing location are combined to form a common dispensing location.
18. An integrated refueling system for vehicles according to claim 13, further comprising a vapor recovery system for use in connection with the liquefied natural gas delivery station, the vapor recovery system comprising:
an insulated dispensing line to minimize heat loss as liquefied natural gas is dispensed to a vehicle;
a boil-off line to capture vapors resulting from warming of liquefied natural gas being dispensed to a vehicle; and a vapor return line coupled between the boil-off line and the liquefied natural gas storage reservoir.
19. An integrated refueling system for vehicles according to claim 13, further comprising a vapor recovery system for use in connection with the liquefied natural gas delivery station, the vapor recovery system comprising:
an insulated dispensing line to minimize heat loss as liquefied natural gas is dispensed to a vehicle;
a boil-off line to capture vapors resulting from warming of liquefied natural gas being dispensed to a vehicle; and a vapor return line coupled between the boil-off line and the inlet.
20. An integrated refueling system for vehicles, comprising:
a first fluid circuit for liquefying natural gas, the first fluid circuit comprising a plurality of flow paths, incoming natural gas coming from a natural gas source being directed to one of the plurality of flow paths depending upon characteristics of either the incoming natural gas or the desired natural gas product, the plurality of flow paths comprising:
a liquefier;
a first incoming flow path to direct natural gas coming into the fluid circuit through a first heat exchanger/vaporizer to precool the incoming natural gas, through an expander to reduce the natural gas pressure while further cooling the gas, and into the liquefier;
a second incoming flow path to direct natural gas coming into the fluid circuit through a second heat exchanger/vaporizer to precool the incoming natural gas;
a third incoming flow path to direct the natural gas directly into the liquefier.
21. An integrated refueling system for vehicles according to claim 20 wherein liquefied natural gas is directed to one of the first heat exchanger/vaporizer or the second heat exchanger/vaporizer to precool the incoming natural gas passing through one of the first heat exchanger/vaporizer or the second heat exchanger/vaporizer prior to liquefaction.
22. An integrated refueling system for vehicles according to claim 20, further comprising:
a storage reservoir for storing liquefied natural gas;
a second fluid circuit for producing compressed natural gas for vehicle consumption, comprising:
a compressor for compressing a portion of liquefied natural gas from the storage reservoir;
a first compressed natural gas line directing liquefied natural gas from the compressor through the first heat exchanger/vaporizer to produce compressed natural gas;
a second compressed natural gas line directing liquefied natural gas from the compressor through the second heat exchanger/vaporizer to produce compressed natural gas.
23. An integrated refueling system for vehicles according to claim 22, further comprising:
a compressed natural gas supply line for directing compressed natural gas to compressed natural gas dispenser;
a buffer tank fluidly coupled to the compressed natural gas supply line for storing a supply of compressed natural gas to be directed to the compressed natural gas dispenser.
24 24. A method for providing a supply of compressed natural gas and liquefied natural gas to a delivery location, comprising the steps of:
providing a natural gas supply to a fluid circuit;
directing the natural gas through a first flow path, including a heat exchanger to precool the natural gas;
directing the precooled natural gas to a liquefier for liquefaction thereof;
directing the liquefied natural gas to a storage tank for storage thereof;
directing a first portion of the liquefied natural gas within the storage tank through a liquefied natural gas delivery line to a liquefied natural gas delivery location for dispensing to a vehicle;
directing a second portion of the liquefied natural gas within the storage tank through a compressor to pressurize the liquefied natural gas;
directing the natural gas from the compressor through the first heat exchanger to vaporize the pressurized, liquefied natural gas and produce compressed natural gas;
directing the compressed natural gas from the first heat exchanger through a compressed natural gas delivery line to a compressed natural gas delivery location for dispensing to a vehicle.
25. The method of claim 24, further comprising the step of directing the precooled natural gas from the heat exchanger through an expander located upstream of the liquefier to further precool the natural gas.
26. The method of claim 24 , further comprising the step of directing the compressed natural gas into a compressed natural gas storage tank for supplying compressed natural gas to the compressed natural gas delivery line.
27. The method of claim 24, further comprising the steps of:
providing a boil-off line at the liquefied natural gas delivery location;
capturing vaporized natural gas caused by cooling of the liquefied natural gas dispensing line in the dispenser or a warm fuel tank;
reliquefying the captured vaporized natural gas.
28. The method of claim 24, further comprising the step of reliquefying natural gas vaporized as a result of heat leaks into the storage tank.
29. The method of claim 24. further comprising the steps of:
providing cooled, compressed natural gas at below room temperature to the compressed natural gas delivery location;
quick filling the compressed natural gas into a vehicle fuel tank so that the tank remains full after the compressed natural gas has cooled to room temperature.
30. A method for providing a supply of liquefied natural gas and compressed natural gas, comprising the steps of:
providing an incoming flow of natural gas into a fluid circuit;
directing the incoming flow of natural gas to one of a group of flow paths consisting of:
a first flow path directing the flow of natural gas through a first heat exchanger to lower the temperature of the natural gas, through an expander to further lower the temperature of the natural gas, and to a liquefier;
a second flow path directing the flow of natural gas through a second heat exchanger and then the liquefier; and a third flow path directly fluidly coupled to the liquefier;
supplying liquefied natural gas to an LNG reservoir.
31. The method of claim 30, wherein the incoming flow of natural gas through one of the first flow path or the second flow path is precooled by liquefied natural gas.
32. The method of claim 30, further comprising the steps of:
directing at least part of the liquefied natural gas to a compressor for compressing the liquefied natural gas;
directing the compressed liquefied natural gas to a heat exchanger/vaporizer to produce compressed natural gas.
33. The method of claim 33 or claim 34, further comprising the steps of providing compressed natural gas and liquefied natural gas at an integrated delivery station for supplying both compressed natural gas and liquefied natural gas to vehicles.
34. The method of claim 33, further comprising the step of providing a vapor recovery system for vapors that are created when supplying liquefied natural gas to vehicles.
CA002117718A 1993-10-20 1994-09-20 Integrated refueling system for vehicles Expired - Lifetime CA2117718C (en)

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