CA2106674A1

CA2106674A1 - Multi-component dispensing apparatus and mixing nozzle for use in said gun

Info

Publication number: CA2106674A1
Application number: CA002106674A
Authority: CA
Inventors: Daniel P. Brown
Original assignee: Daniel P. Brown; Fomo Products, Inc.
Current assignee: Fomo Products Inc
Priority date: 1991-04-22
Filing date: 1992-04-22
Publication date: 1992-10-23
Also published as: DE69226271T2; EP0591269A4; EP0591269A1; WO1992018251A1; ATE168291T1; JPH06511186A; US5429308A; DE69226271D1; US5242115A; EP0591269B1

Abstract

An improved multi-component mixing and dispensing apparatus having a replaceable nozzle (16) associated therewith in which plural components are mixed before dispensing thereof. The apparatus includes improved component feed systems to maintain each component to be mixed and dispensed in a segregated condition until mixing is desired. The component feed systems include internal passages (40, 42) within the apparatus and selectively actuated valves (84) which are operable to allow flow of a component to an outlet port (44) formed in the apparatus. A mixing and dispensing nozzle (16) may be coupled into the apparatus so as to communicate with the outlet ports (44) of the component feed systems. The component feed systems include self-cleaning structures to ensure that the internal passages remain unblocked, and the apparatus further includes structure (97) to selectively render the apparatus non-operational when desired. A replaceable mixing and dispensing assembly (100) is disclosed, which allows more thorough metering and mixing of plural components within a kinetic mixing chamber (112), and may include a second stage (120) of mixing if desired.

Description

210~7~1 ^~VO92/18251 PCT/US92/03309 _ 1 _ MUL~I-COMPONENT ~ISPENSING APP~RATUS ~ND
MIXING NOZZLE FOR USE IN SAID GUN

BACKGROUND OF THE INV~NTION

This invention generally r~lates to a ~lu ~l component dispensing apparatus adapted to mix and dispense multiple components therefrom, and a mixing noz21e ass2m~1y for use ~ h dispensing apparatus of this type. More specifically, the invention relates to a dispensing device for forming and dispensing a product by mixing a plurality of chemic217Y ~acti~e co~ponants, the device i~cluding a roplaceablo mixing ~:~2~ ihich c5~71~tely isolates and separates the rPactants rrom .~- disper.se_ ~cd~ nd allows the components to be more o_fec.i~ ~ixed r5 pro~Jide better results and avoid problems associated ~it~ such apparatus.
In a variety of applications, it is desirable to mix a plurality of chemically reactive materials with one another, which may then be dispensed from a suitable dispensing apparatus. As an example, in polyurethane foam systems, a plurality of components are mixed together to form a polyester, polyurea, or polyether resin foam product. In polyurethane foam systems, the plural components to be mixed may comprise ~n isocyanate and polyol or other catalyst, each of which is generally stable and will stay in a liquid state for an extended period of time. Upon mixing of these components in the proper amount and in a thorough manner, a chemical reaction will cause polymerization of the components. In such resin blends, a blowing agent may be used to cause the reactive polyurethane to foam, cure and cross-link to form a solid material. Such materials are utilized as industrial foams for packaging, insulation, in the shaping and coating of articles or other uses. The requirement for mixing the components and thereafter dispensing the formed product has led to the design of a variety of dispensing apparatus adapted to mix plural components.
In the design of dispensing apparatus utilized to mix plural components in this manner, the hardening of the mixed components within the dispensing apparatus may clog or block the dispensing "~'''' ;';"'';"''''' "" ~' '' ;''' "'' ; ' ' ' ~113~j67~
WO92/t8251 PCT/US92/033~9 ~~

passages and ports of the appara~us surh ~hat the dispensing device will be rendered inoperative. Conventionally, the dispensing apparatus may be cleaned by the use o~ solvents introduced into the device to wash out ~he individual components as well as the hardened resin material ~orm2d upon ~ixing. Thç use of such solvents is undesirable as the ovapor~tion of the solvents may result in condensation o-E mOlatU7^_ -~`nich ''~7 11 in~_orfer~ ith the chemical reaction and may affPc~ the ~uality of the formed product such as a polyurethan2 Loi~m. Other dr2~bac,~s of such devices include the inabil~ty ~c prcpe_'''7 m_te- th_ sepa_2te components and inadequate mixins o-~ 2 components ~ ~ ~ni-1 ~h~ appara cus .
Regarding t~2 discussl4n ~ solY~n.s and ~he problems associated with solvent clii~aning dispens2~:
- Solvents present an enYiro~mQnsal disposal problem - Solvents present a wor.~er safety probl~m - There is no universal solvent suitable for cured urethane - Solvents add cost to the production Another technology used that has evolved to replace solvent flush technology is Reaction Injection Molding (RIM) in this method the materials are separately entered into a mixing chamber that is ~mechanically cleaned by a plunger which mechanically moves through the bore after the reaction to displace the reactants and clean the walls of the mixing chamber. This technology is widely practiced in the mass production of urethane plastic parts such as the automotive or shoe sole industries. The use of this technology is not desirable in the market intended for the new dispenser because:
, _ RIM Technology requires very high mixing pressures not attainable in portable foam kit systems.
- RIM Technology requires elaborate machined high pressure mixing heads that operate off hydraulic pressure ~n order to function reliably.
- RIM Technology requires extensive maintenance.
- RIM Technology is very expensive.

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~VO92/18251 PCTtUS92/03309 A variety of prior art devices have been developed for mixing and dispensing of chemically reactive components. In U.S. patent 4,427,153, a plural component dispensing gun is disclosed which includes a spray gun nozzle having a one piece mixing ahamber ~ith axially displaced inlets stated to provide b~tter mi,~ing and h~rlng a sealing arrangement to prevent leakage of the separate components from the spray nozzle. In U.S. patent 4,023,733, a foam dispensing gun is disclosed as having a mixing chamber with liquid 2ntry ports, wherein one liquid entry port is spaced ups~-eam __om ~ho other to pr~rent undesirable cross-feeding bot~on the inlot ~or~s.
This construction is also sta'_d to ~rovide ~et _2 mi ~ i ~g ~
plural componen.s. In U.S. pat~nt 4,708,292, ~ dis;oensins apparatus is shown as having a mixing chamber ~ n -~r.e ~o7 71~
thereof into which the plural materials are introduced roy separaco inlet ports. The liquid components enter the mixing nozzle at an angle such that the separate streams of liquid are directed toward one another for better mixing. Although the above apparatus as well as other prior art dispensing devices have attempted to overcome the deficiencies in properly mixing the reacting components to optimize the production of polyurethane foam or the --like, such apparatus is still deficient in some respects such as in providing proper metering of the individual liquid components and ensuring proper mixing continuously to optimize the polymerization process without fouling the dispenser in the process.
,A variety of dispensing devices have also been designed to remedy the possible Xardening or setting up of the reactive components within the device which creates significant problems.
In U.S. patent 4,399,930, a foam dispensing gun includes a disposable nozzle for mixing and dispensing separate fluid components. The foam dispensing gun is designed to be inoperative ` in the absence of a dispensing nozzle on the gun and allows the nozzle to be removed for reloading. In U.S. patent 4, 262, 347, a urethane foam gun is disclosed which includes dual plug valves for control of separate streams of the plural components and a second gun-mounted valve which controls a solvent flush for cleaning. It :
'; ' 21~ 674 WO92/182s~ , PCT/US92/03309 ~`
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is again found that such designs have drawbacks in properly maintaining the dispensing device in an operative condition and avoiding the blockage of internal passageways ~nd nozzle of the apparatus.

SU~Y OF TH~ IN~ENTION

Based upon the foregoing, ~h~ra ha~ b~en found a need for a multi-component dispensing devic3 I~;nicn allows mor2 efficient metering of the componen's to be mi~ed, moro e~.fective mix ng of the plural components and ~ o~o~ ~is~rs~ng -~a-ac`_ris'ic~ to avoid problems associat2d -~ith sucn ~rior art dovices. It is therefore a main object o.^ the ~v~clon '_o ~rovid~ a multi-component dispensing appara-~us w~ioh includes an improved mixing head and a mixing and dispensing noz21a for use with such apparatus to aIlow more effective and uniform mixing of the plural components to be dispensed therefrom.
A:nother object of the invention is to provide a multi-component dispensing apparatus which more effectively meters the separate components while providing a self-cleaning design which maintains the apparatus in better operating condition.
It is another object of the invention to provide a multi-component dispensing apparatus Which properly meters plural components to~be mixed within a novel replaceable mixing nozzle which may include a p}urality of mixing chambers resulting in more efective mixing of the~materials exterior to the dispensing gun structure'of the device.
'Yet another object of the invention is to provide a multi-component dispensing apparatus which includes sealing means to prevent the components to be mixed from entering the mixing chamber -unless selectively actuated by the user, and providing a self-cleaning configuration to prevent blockage of internal passageways wi,thin the apparatus as well as to prevent moisture from the environment reacting with the isocyanate.
' It is another object of thQ inv~ntion to provide a multi-; ~ ,.

~: , wos2/l82sl 2 1 Q ~ ~ 7 4 PCT/US92/03309 component dispensing apparatus which is inoperable when a removable dispensing and mixing nozzle is not properly positioned within the apparatus.
Still another object of t~e invention is to provi~e a novol mixing and dispensing nozzle which is rsmovabl2 and ~ay ~e disposable, and which is designed to control the introduction of each component into the mixing chamber thereof and to mor2 thoroughly and effectively mix the components ther2in while enabling the mixed materials to be dispensed in a ~osi~~d configuration.
The inv2nti3n compris_s a multi-çomponent d ~ens ~g a ~
in which at least two materials are adapt2d .o be mi~d Jiih one anot~er in at li~ast one mixing chamber rormed ln a _-~'2co~
nozzle associat~d therewith. The apparatus includ~s a mixing ;nead having valving means and a plurality of intPrnal passages utilized to meter the desired amount of plural components to outlet por ~J
formed in the mixing head. The valving means may comprise a plurality of needle valves which are selectively actuated by means of a trigger mem~er pivotally mounted to the mixing head. The needle valves may be actuated simultaneously, and may be used to meter the proper amount of a particular component in the system.
The valving means is also positioned relative to the internal passageways of the mixing head such that a self-cleaning action is created upon actuation of the valves. The replaceable nozzle assembly is adapted to be positioned within an opening formed in the mixing head to communicate with the plurality of passages formed therein, and includes a mixing chamber having inlet ports through which the materials are fed. A plurality of inlet ports may be provided for each of the materials to be mixed within the mixing chamber to allow better metering of each material into the chamber and better mixing of the constituents therein. The plurality of inlet ports are displaced axially along the length of the mixing chamber and are offset from opposed inlet ports, such that flow from any particular inlet port will not affect flow from another inlet port, and impingement mixing within the mixlng ., :
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21n6~74 W092/18251 PCT/US92/03309 ~

chamber is accomplished from each of the irlot ports. ~he mixing chamber of the dispensing nozzle may also have associated therewith a sealing structure between tha outlet po_t, o~ ~h2 ~i~ing head and the inlet ports of the mixing cha~b2-. The nr~le ass2mbly ~ay also include a second stag~ mi~;.-.g s;,t _ ;~o~ n_c ~o~ir.st~2am ol the mixing chamber to ensure proser mixing oeforo the material is dispensed through the no~21e tip. ~he -.o~'e ~-p 's21 ^ ma~
comprise a plurality of con.igurations ~i-thln ~n intogral tip member such ~hat the U52r ~a~ s-leo~ a ~a- ~~u'a no~le ti~
configuration to be used ~or a par_ic-la- ap?ll-- ien The multi-component dispo-s -n ~ ha ~, ~ins head thereof to be s2lec-tivel~ ~_aced n a ..3n-~p~ratlonal configuration, which will p_e~ c ~_se ~ e ~ unl~ a suitable dispensing nozzle is in pl~c- with ~h3 ~y~tem. The trigger ~ember associated with th8 mixing ~e2d of the apparatus may include a hammer portion moveabl~ in conjunc~ion with the trigger member. The hammer portion may act upon a plug moveable in the mixing head to position the plug member such that the apparatus is non-operational. In the non-operational position, the plug member completely seals the outlet ports in the mixing head, and the plug member also acts to eject the dispensing nozzle from the aperture.
In this way, the internal passages of the mixing head cannot be contaminated with another of the components to be mixed in the system such that the passageways will re~ain rree fro~ blockage.
The multi-component dispensing apparatus of the invention alleviates many of the disadvantages found in prior art dispensing devices, and yet provides a cost effective and simply used system which is efficient and rugged in its operation.
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BRIEF DESCRIPTION OF THE DRAWIN~S

These and other objects and advantages of the invention will - become apparent upon a reading of the following detailed description of the invention, ta~en in conjunction with the accompanying drawings, wh~r~in:
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~ ~WO 92/18251 210 5 ~ 7 ~ PCT/US92/03309 Fig. 1 is a side elevational view of the dispensing apparatus of the invention in its assembled configuration ready for use;
Fig. 2 is a exploded top plan view in partial section of the mixing head and mixing and dispensing nozzle of the apparatus as seen in Fig. 1;
Fig. 3 is a rear elevational view of the mixing head as seen in Fig. 2;
Fig. 4 is a view along line 4-4 of Fig. 3 with the trigger member of the apparatus coupled thereto;
Fig. 5 is an enlarged partial cross-section taken along the line 5-5 of ~is. 2 showing the internal passages in the mixing head associated wi.h one of the components to be mixed with the apparatus;
Fig. 6 is an enlarged partial cross-section taken along line 6-6 of Fig. 2, showing the opening within the mixing head and sealing means associated therewith;
Fig. 7 is an enlarged cross-sectional view taken a}ong ~-7 of Fig. 3 in partial section;
Fig. 8 is~a cross-sectional view of an embodiment of the mixing and dispensing nozz~e of the invention;
;Fig. 9 is an enlarged cross-sectional view of an i embodiment of the kinetiç mixing chamber associated with the dispensing nozzle of the invention;
Fig. 10 is an end view of the mixing chamber as seen in ` Fig. 9;
; Fig. 11 is a side view of an a}ternate embodiment of the kinetic mixing chamber as seen in Fig. 9;
Fig. 12 is a partial cross-sectional view of a static mixing chamber which may be positioned downstream of a kinetic mixing chamber-within the dispensing nozzle;
Fig. 13 is an enlarged cross-sectional view of an alternate emb7diment of the mixing and dispensing nozzle of the invention showing the orifice seal and adjustable nozzle tip associated therewith;

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2ln~s74 WO92/18251 PCT/US92/03309 `

Fig. 14 is a side view of the discharge opening ~ ths nozzle as seen in Fig. 13; and Fig. 15 shows an enlarged cross-section or ~n al' '~na ;2 embodiment of a kinetic mi~ing chamber associ~-~ed ~ h ''-.2 dispensing nozzle and is showing diL ~~arent Si22 inj-s ioi- ,s-:s _~
facilitate metering of components within the system.

DETAIL2D D~:SC~I~?TION OF THE I~'~NTIO~
Turning now to Fig. 1, a multi-~omponQnt di- ~ensing apoa,-a.us is shown ~hich is particularly suita~lo ~ ix na ~.n~
dispensing two liquids, such as li~uid o~ r~s~
isocyanates, which r2act to form a pol~ure-rh~ne -02m .Ih'n m~,~d.
The apparatus 10 is g2nQrally fo~od as ~u. -û
dispensing operations, and comprises a mi~ing head 12 and handle section 14. The apparatus 10 is prelerably r^ormed by molding techniques using structural plastic matPrials such as Styrene-K-resins, Celcon, Delrin or polyester, but may be constructed by other suitable technigues or materials. Fitted within and extending from the mixing head 12 is a mixing and dispensing nozzle 16 which includes at least one mixing chamber 18. The nozzle 16 and mixing chamber 18 may also be formed by molding techniques, such that the entire assembly is easily and cost-effectively manufactured. The mixing chamber 18 communicates with individual component feed systems having internal passages 20 and a valve means 22 for each component to be mixed in the system. The internal passages 20 also communicate with a plurality of inlet ports 24 which may be coupled to~a source of a liquld component under pressure such as by hoses 26 or alternatively by portable pressurized aerosol cylinders or -the like. The valve means 22 is actuated by means of a trigger member 28 to allow flow of the liquid components within the ~
internal passages 20 and to mixing chamber 18 to be dispensed ~ ;
through dispensing nozzle 16.
Although the multi-component dispensing system of the invention is particularly useful for polyurethane foam systems, wherein a plurality of reactive components are mixed and dispensed . ,.;,~
' . ..
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-~092/18251 21 0 5 ~ 7 4 PCT/US92/03309 in a foaming process, the apparatus may also be useful in other -applications such as with various thermosetting plastics, spray catalyst gluss, gel coats or the like. In most instances, the components to ~2 mixed will be chemically reactive with one a~other, ~ut the device may also be used with non-reactive liq~ids which are to be mixed and dispensed. Similarly, although the invention will be described with respect to a two component system, it will be appreciated that other component feed systems may be provided for a third or more components as desired.
Referring now .o Figs. 2 and 3, the mixing head and dispensing nozzle ass2~ ; of th2 invention is shown in more detail. mh2 mixing head 12 nc'udes first and second valve cavities 30 and 32 respectivaly, in each of which is provided a valve means to be described in more detail hereinafter. The valve cavities 30 and 32 each include an inlet orifice 33 and 34 respectively which cooperate with component feed cavities 36 and 38, coupled to a source of a component to be mixed under pressure. The valve cavities 30 and 32 also communicate via metering ports with separate internal passages 40 and 42 which include first and second outlet orifices 43 and 44 respectively. The outlet ports 43 and 44 communicate with a nozzle opening 46 formed in a center region of mixing head 12 and extending therethrough. Associated with the nozzle opening 46 is a collar 49 which extends outwardly from mixing head 12 to accept a portion of the dispensing nozzle 16.
More particularly, the nozzle opening 46 is designed to accommodate the shank portion 48 of dispensing nozzle 16 in tight frictional engagement therein for use of the apparatus. The collar 49 may include a narrow, elongated slit 50 adapted to receive a key pin 52 formed adjacent the shank portion 48 of dispensing nozzle 16.
Proper alignment of the dispensing nozzle 16 within the nozzle opening 46 for use is easily achieved by positioning key pin 52 within and seated against the back edge of slot 50. As the shank portion 48 of dispensing nozzle 16 is to be frictionally inserted within nozzle opening 46, the dispensing nozzle 16 may be provided with a plurality of flanges 54 which allow manipulation of the ' . .

21n567~

dispensing nozzle 16 for proper alignment of the key pin 52 within guide slot 50. When the shank portion 48 of dispensing nozzle 16 is positioned within nozzle opening 46, the outlet orit^ices 43 and 44 in mixing head 12 will be coupl~d to injecti~n ports 55 and ~0 formed on shank portion 48 of the dispensing no2zl~ 16.
As seen with reference to Figs. 2 and 3, the nozzle opening 46 also communicates with an elongatsd trigger ~avity 53 which ~ n~;, downwardly from the nozzl~ opening 15 and is ada~82d to nous~ a trigger mechanism as will be her~inaf~ar describ2d. A ~lo~ 03 provided along the upper portion o~ the no~zle opan~'-a ~
association with the trigger savi~y 58. ~he 5''~'ty 58 '..-'U'_~ _ sloping surfac2 52 such that the trigge~ cavi-i:y co~mur.i C2__S '~
.he nozzle opening 40 over t~e po_tion of noz_le _p2;,m,~
extending from a positlon adjac~nt the outlet ori -iC25 ~3 and ~4 communicating therewith. In Fig. 3, the handle portion 14 is seen to include a cavity 64 to house the flexible pressuriz~d f2ed lines for each component to be mixed. The feed lines may be inserted into the component feed cavities 36 and 38 using a quick coupling fitting as an example, wherein the feed assemblies will be sealed within cavities 36 and 38 by suitable sealing means and may be locked in place by means of screws 66 or a similar locking mechanism. Liquid components to be mixed are directed through passages 33 and 34 from feed cavities 36 and 38 which communic~t~
with the valve cavities 30 and 32. The valve cavities 30 and 32 will in turn communicate with internal passages 40 and 42 through metering orifices to be directed to the outlet ports 43 and 44 for injection into the dispensing nozzle 16.
Turning now to Fig. 4, the trigger assembly 28 is shown in its attached position relative to mixing head 12. The trigger mechanism 28 may include an elongated trigger arm 68 extending in a position adjacent handle portion 14 of the mixing head 12 such that the trigger 28 may be easily held and operated in association with handle 14. The trigger assembly 28 may be mounted to mixing head 12 by means of a pivot pin 70 so as to be pi~otable within the trigger cavity 58. The trigger assembly 28 includes an upper ~.

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VO92/18251 2 1 0 ~ fi 7 4 PCT/US92/03309 hammer portion 72 whic~ is adapted to act upon a valve actuating structure to be described hereinafter, as well as to perform the dual function of enabling ths dispensing apparatus to be rendered inoperative or non-operational when desired and t~ eject the dispensing no~zl3 16 from mixing head 12. The trigger cavity 58 in which the trigger member 28 is housed again includés the downwardly sloping ~ottom ~urfacs 62, and the trigger member 28 is pivotable about point 70 such that the trigger member 28 will be pivotable in both forward and bacXward directions in the assembly. From the at rest posi~i on. demons.rated in ~ig. 3, the trigger arm 68 may be deprPssed towa.~ ;andl2 po-tion l~ ~o allow th2 components unde pressur2 ~o flcw ~.ough ths internal passages to ths dispensing nozzle 16 OL th2 apparatus. The trigger arm ~3 may also be pulled outwardly from the handle portion 14 wherein the hammer 72 will travel within nozzle opening 46 to the extent of slopi~g surface 62 of trigger cavity 58. The trigger member 28 includes a bearing surface 74 facing inwardly and a bearing surface 76 directed outwardly from trigger cavity 58. Also as seen in Fig. 4, the upper portion of the hammer 72 may extend above the top wall 78 of mixing head 12 to enable the desired travel to be obtained within nozzle openinq 46 by hammer 72. To accommodate the extent of hammer 72, the channel 60 is provided along the upper portion of nozzle opening 45. It should be apparent that the trigger mechanism 28 has been found to be a simple and cost effective means for providing the desired functions, but other constructions may be suitable and are encompassed within the invention.
~ urning now to Fig. 4, 5 and 6, ~arious of the aspects of the mixing head 12 will be described in more detail. In ~ig. 5, the internal passages within the mixing head 12 are shown for one of the liquid component feed systems within mixing head 12. The valve cavity 30 is designed to house a valve means therein, which is adapted to selectively open and close inlet port 33. The inlet port 33 is coupled to the component feed cavity 36 from which a supply of a liquid component will be directed under pressure. Upon suitable positioning of a valve means within valve cavity 30, flow " '~

210567~
WO92~182sl PCT/US92/03309 ~

of a liquid component from inlet port 33 will proceed to internal passage 40 and then on to outlet port 43. The back edge of thP
valve cavity 30 is open to accept a suita~ls valv~ means ~he. 2in and to allow valve actuating means to ext2nd from cavity 30 ~~
operation ol the valve means. ~s seen in Fig. 6, in 'i~ p_ 3f ~ _d embodiment, the nozzle opening formed in the mixing head 12 may ~e generally cylindrical and lies adjacsn~ th2 ~al-~o c~tii~s ~ n~
mixing head 12 with its axis substantially parallel to ~he axis ~
the valve cavitiPs 30 and 32. The top wall 73 o~ t~2 ~i~ing `e~aa 12 encloses noz21e osening 46 over a portion o i~s l~engt~
cut away at channol S0, ~hich as s'~'_d ~ iously ~ s :-=r...._=
portion 72 of .rigger ~sem~ 28 to pass theret.l~^u~ `n2 trigger assembly is mova~l_ f-om t~e op- ation21, val;2-~ctua i..s position as seen in shost at 72a, to a non-opPrational nozzl e ejecting position indicated in ghost at 72b within nozzl~ opening 46. The outlet port 43 of the liquid component reed system is also seen to enter nozzle opening 46 at a side portion thereof within the enclosed space of opening 46. Situated about the outlet port 43 may be provided an integrally formed sealing land 80 formed circularly about outlet port 43. The sealing land 80 may be adapted to frictionally engage the shank portion of the dispensing nozzle to be used with mixing head 12 and about an, inlet port provided on the dispensing nozzle. The sealing land 80 will prevent leakage of a llquid component beyond the area immediately adjacent outlet port 43. There may a}so be provided additional sealing members 82 positioned on either side of outlet port 43 which may be integrally formed in the nozzle opening 46,to simulate 0 ring seals about the outlet ports 43 and 44 respectively. The sealing means 82 may provide additional protection against leakage of the liquid components from the dispensing apparatus as desired.
,Tuxning to Fig. 7, the mixing head is shown in its fully assembled condition for use. As seen in this figure, mixing head 12 of the preferred embodiment will be comprised of two liquid component feed systems adapted to feed individual liquid components in a separated fashion to the location of a mixing and dispensing " . . , .;, . . !. . ,. ' ., . ' . . .' ' ` ' .:, ~. ' ':; . ' , ' , , ~ . ' , ' . ' .: .' ' .. i ; ~092/18251 2 i ~ 5 6 7 ~ PCT/US92tO3309 nozzle used in the apparatus. Again, additional liquid feed systems may be provided and the configuration modified accordingly as desired. ~ithin each valve cavity 30 and 32, there will be provided a valve means 84, which in the preferred embodiment is a needle valve e~tending into the front portion of valve cavity 30 so as to seal-the inlet ports 36 and 38 respectively. The valve means may be sealed about its periphery ad~acent to inlet ports 36 and 38 by means of an o-ring seal 89 or the like, which ensures that none of the liquid componsnts can enter the valve cavities 30 and 32 to avoid blockase and malfunction of the liquid feed systems. The valve means m2'~ also nclude a valve stem 86 extending towards the back of mixing he2d 12 within valve cavity 30. The valve stem 86 may be surrounded ~ a bias spring 88 extending betw(een the pacXing head of the needle valve 84 and rear packing member 90, which together completely seal the valve cavity 30. A loc~ing bonnet 92 may be used to maintain the valve configuration within the valve `
cavity 30 with the valve stem 86 being sealed at rear packing 90 and extending outwardly from valve cavity 30. A valve actuating member 94 is secured to the rear of the mixing head 12 and to the valve stems 86 extending from valve cavities 30 and 32 respectively by suitable securing means such as a locking nut 96. The valve actuating member 94 is therefore secured to both valve stems 86, and has a mid portion thereof positioned adjacent trigger cavity 58. The bearing surface 76 on hammer portion 72 of trigger assembly 28 is adapted to act on valve actuation member 94. In this way, upon depression of the trigger assembly 28, the valve actuating member 94 will be urged outwardly against the force of bias spring 88 to open needle valve 84 and allow flow through inlet ports 36 and 38 to internal passages 40 and 42 respectively. In the construction of the valve assemblies within each valve cavity and 32, the needle valve 84 is adapted to move in a substantially perpendicular manner relative to inlet ports 33 and 34. Upon actuation of the needle valve 84, the valve members will perform a scraping action at the location of the inlet ports 33 and 34 such that these ports will remain free from blockage and to .. .

2 ~ 7 4 WO92/18251 PCT/US92/03309 ~`

ensure free flow of the liquid components therethrough. Such scraping accomplishes self-cleaning of the internal passages in a continuous manner to ensure proper operation of the apparatus without having to use solvents or the like. The internal pass2ses 40 and 42 may be drilled into the mixing head 12 and ~hereaI er sealed by screw plugs 99, a suitable cement or the like. Each oî ~-the valve systems in the dispensing de~ice ~ill ~hereforo be actuated simultaneously for proper ~etering of t~ liquid components therethrough. It should also be recognizPd .hat i' on2 or the other of the liquid components is to be dispensed alone or in different proportions, the valve actuating mem~er g~ m~7 ~
modified to allow selective actuation of either of tho ~-al~ie assemblies alone or partially.
Also provided in thP mixing head 12 is a means to selectlv~l~
render the dispensing device non-operational and to provid~
effective sealing of the liquid component feed systems to maintain such systems in proper working order. Specifically, in the preferred embodiment, a sealing plug 97 is disposed within nozzle opening 46, which as seen in Pig. 7 is positioned with the dispensing device in its operational mode. The hammer portion 72 of tri~ger assembly 28 lies directly adjacent the rear surface 98 of seali~g plug 97 as seen in Fig. 7, and at its other end will lie adjacent the shank 48 of a dispensing nozzle assembly positioned within nozzle opening 46 as seen in ghost partial outline. As mentioned with respect to Fig. 6, when the hammer portion 72 of trigger assembly 28 is moved forwardly through channel 60 and into nozzle opening 46, the bearing surface 74 will act upon rear surface 98 of the sealing plug 97 so as to move sealing plug 97 within nozzle opening 46 toward the outlet ports 43 and 44 formed therein. Upon continued movement of hammer 72 within nozzle opening 46, the sealing plug 97 will be repositioned within nozzle opening 46 as shown by ghost outline indicated at 97a. In this position, the sealing plug 97 will completely seal the outlet ports 43 and 44 in an airtight fashion to prevent leakage of liguid components therefrom and to prevent the ingress of the outside ~`W092/18251 2 1 0 6 6 7 ~ PCTJUS92tO3309 atmosphere which could tend to cause solidification or contamination of the individual liquid components at the location of outlet ports 43 or 44 or within tho internal passages 40 and 42 as an examplo. Such solidification would result in blockage of the in~ernial passzg~s in t~e liquid component feed systems rendering the dispensing apparatus unusable. It should also be apparent that upon move~nt of the sealing plug 97 within nozzle opening 46, the sealing plug 97 will act upon shank portion 48 of a dispensing nozzl~ position-d ~ithin nozzle opening 46. Th2 sealing plug 97 will therefore pQ; form the dual function of issuing the shanX
-ortion ~ er ~ ~ s?~nsir.g nozz70 o~1tw2rdly f~e~ o~ening 46 to b_ ejected from ':la ap72ratus. It should be apparent tha~ this aspect o. the appa:~atus ailows a v2riety or dispensing nozzles to be ~asily used ln t:ne apparatus, and replaced to achieve desired operational characteristics. A disposable mixing and dispensing nozzle could b2 utilized, wherein after use, the sealing plug is moved to eject the disposable nozzle and seal the outlet ports of the liquid component feed syst~ms until use of the apparatus is again desired. In this way, no solidification of the liquid components to be mixed and dispensed can occur and the apparatus is indefinitely placed in a non-operational ~ode. For further use, a replaceable dispensing nozzle assembly may simply be pushed into the nozzle opening 46 against sealing plug 97 until operatively coupled to outlet ~orts 43 and 44 formed in nozzle opening 46, and to the position as shown in solid line of Fig. 7.
Turning now to Fig. 8, the mixing and dispensing nozzle assembly 16 of the invention-is shown in more detail. Although any suitable dispensing nozzle may be used in the dispensing apparatus of the invention, an improved nozzle assembly in accordance with the invention is preferably used in conjunction therewith. The nozzle assembly 16 comprises an elongated tubular member, which in the preferred embodiment has an outwardly extending alignment key pin 52, adapted to be positioned within a slot formed in the nozzle opening of the dispensing apparatus. In this way, the alignment of nozzle 16 within nozzle opening 46 is ensured to enable the outlet : ::

WO 92/18251 2 i 0 6 6 7 4 PCr/US92/03309 . ~-`

ports 43 and 44 of the liquid component feed system~ to coact with nozzle assembly 16 in a desired manner. As previously menti~ned, the shank portion 48 of the nozzle assembly is to be inse~ted within the nozzle opening 46 of mixing head 2 of the dispPnsing apparatus, such that injection ports SS and 56 formed on oppos2d sides of the shank portion 48 will be positioned in alignment with outlet ports 43 and 44 respectively of the dispensing apparat-~s.
~he injection ports 55 and 56 are in turn conne~-ted to an insertable mixing chamber 100 positioned within shanX portion 48.
The insertable mixing cham~er 100 will th~reby seal th~ open ~nd 1~2 of the nozzlo assembly adjac_nt th- shan~ portion ~8 cr th-assembly. As seen in Fig. 8, the interior o~ the tubular nozzle adjacent end 102 may be proYided ~ith ~scessed areas ~03 and '04 which are adapted to engage shoulder portions 106 formed on mixing chamber insert 100, such that the mixing chamber insert will ~e snap fit in the proper position within shanX portion 48.
Turning to Figs. 9-11, a first embodiment of the mixing chamber insert 100 to be used in conjunction with the dispensing nozzle 16 of the invention is shown. In many instances, the particular components which are to be mixed and dispensed using the apparatus of the invention may have distinct characteristics which require that the mixing chamber be modified according to these characteristics. By providing the mixing chamber 100 as a replaceable insert which is easily positionable within a dispensing nozzle, the particular component characteristics may be accommodated in the dispensing system both quickly and easily. The mixing chamber insert 100 comprises an elongated body member, which may be substantially cylindrical in shape and be dimensioned so as to tightly fit within the tubular interior of shank portion 48 of the nozzle assembly 16 through its rear open end 102. The body portion of the mixing chamber insert 102 may include integrally formed outwardly extending sealing shoulder portions 106. The shoulder portions 106 essentially comprise integrally formed 0 ring seals to prevent the leakage of liquid components therefrom. As seen in Fig. 9, in a two component system, the mixing chamber 100 2106~7~
~-~092/18251 PCT/US92/03309 is formed to have two opposed slots or channels 110 along each side thereof which coact with the injection ports 55 and 56 formed in the nozzle 1~. The channels 110 are adapted to extend longitudinally along a substantial portion of the length of the mixing chambe. insert 100 such that material entering the channel will be disbursed over a larger area. In this embodiment, the actual mi~ing chamber is for~od as a cQntral opening 112 having an open end which faces the interior of the dispensing nozzle 16 in which the insert 100 is to be positioned, and having its other end clos~d as se~ in Fig. 9. The central ooening 112 constitutes the cnam~er in ~n ~h plu-al c^mSionents ~- 3 to ~e mi~ed utilizing the ~echnique OL lmping2m2nt mixing of the individual components within chamber 112. ~he mi~ing chamber 112 com~unicates with each of the channels llG formed in insert 100 by means of a plurality of injection ports 114, 115, 116 and 117 connected to each channel 110 respectively. Also as seen in ~ig. 9, each of the injection ports 114, 115, 116 and 117 are axially offset with respect to one another, and in relation to each channel 110 are positioned linearly BO as to communicate with each of the re~pectivQ channels 110 . ..
It has been found that the use of a plurality of injection ; ~ ports to introduce each liquid component to be mixed into the mixing cha~ber 112 enables better ~ixing of the materials to occur and improves metering of the individual liquid components into the ,~
mixing chamber to thereby optimize the efficiency of a polymerization process or other chemical reaction which may occur upon mixing. It should be understood that in a polyurethane foam system, a given amount of isocyanate will be preferably mixed with a given amount of a catalyst to produce the polyurethane foam without waste of the individual components. Proper metering of the individual components is therefore critical to proper polymerization, and is facilitated by the provision of a plurality of injection ports 114, llS, 116 and 117-associated with each of the injection channels 110. Also, as seen in Fig. 9, by providing each of the individual injection ports 114 and 115 for an ~
' W092/18251 2 1 n f~ ~ 7 ~ PCT/US92/03309 -~

individual liquid component in axially offset relationship to the opposing injection ports 116 and 117 for another liquid component, each of the liquid components is directsd under pressure into mixing chamber 112 and against an opposing wall of chamber 112 a5 indicated ~v flow lines in chamber 112. The impingement mixing obtained by directing individual streams of a liquid component against an opposing wall of the cham~er to create turbulence allows better and more thorough mixing of tho components with one another and aYoids cross flcw probl2ms ~ithin chamber 112. Once the plural components havo boen introduced and thoroughly mixed within mixlna cham~er ~ ontir.u~d int-cduction o~ additional componon', into mixing ch~er 112 will force the mix2d ~aterials into the interior ll~ oc th_ dispensing nozzla 16. In a polyurothar.~ .oam system, th~ mixed plural components will ~egin polymerization within mixing chamber 112 and will continue to polymerize within interior portion 118 of the dispensing nozzle 16. A rully polymerized foam product will be produced and will be forced from nozzle 108 to be dispensed at the desired location.
In operation, each of the plural components to be mixed and dispensed using the apparatus of the invention will be supplied under pressure fro~ a component supply tank (not shown) or the like. Such supply tanks are conventionally of sizes ranging from 5 to 30 liters depending upon the particular application and requirements thereof. Each individual liquid component is fed at a line pressure of about 50 to 250 psi, and with polyurethane foam systems as an example will be fed to the dispensing apparatus at a pressure of between lOO to 200 psi. The dispensing apparatus of the invention is also,usable with aerosol containers being charged at a pressure of 80 to 90 psi or greater. As previously described, the pressure lines from the component supply tanks or aerosol containers may be attached to the dispensing apparatus in component feed cavities 36 and 38 such as by use of a quick coupling fitting or the like. A removable dispensing nozzle 16 is positioned within nozzle opening 46 within mixing head 12 of the apparatus, and is forced into opening 46 until Xey pin 52 is positioned within ~ey .. :

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` `VO 92tl8251 ~1 Q ~ ~ 7 4 PCT/US92/03309 slot 50 as seen in Tig. 2. In this position, the injection ports 55 and 56 formed on the shank portion 48 of nozzle 16 will be aligned with outlet po~ts 43 and 44 associated with each component feed system in mixing head 12. T~e dispensing apparatus is opera~ional in ~his conr^iguration, and the trigger member 28 may be depressed to simultaneously open the valve means associated with each component ~2ed 3yst~m to f~ed each liquid component through outlet ports 43 and 44, into mixing chamber 112, and to thereafter be dispensed through nozzle tip 108.
~ s an ~x~ , in a ~olvu.ethane foam svst~m, one liquid component may 3-~?~l,a an a~sa~. c is~c~-anata ,uch as th~ well ~nown ~DI, TODI, or o_h2. ~romatic, naphthanic, or aliphatic diisocyanates, and a polyol ~uch as 2~hylsne, propylene, tetramethylene other glycols or polyesters such as polyethylene-propylene adipates as an example. The ratio of each of these liquid components being fed to the mixing chamber for subsequent polymerization is important, and ratio of polyisocyanate to polyol can va~y from about 0.8 to 1.2 or higher to yield varied product properties and characteristics. Alternatively, in a polyurethane foam system, the polyol may be reacted with an isocyanate to form ; a pre-polymer, and the pre-polymer may comprise one of the liquid components to be mixed with a diisocyanate, triisocyanate or other isocyanate to yield the final product. Although the multi-component dispensing apparatus of the invention is particularly useful with a polyurethane foam system as described, the apparatus can be used with any system in which plural components are to be mixed and dispensed, and is particularly useful where the plural components are reactive with one another, and it is desired to maintain each of the components separate from one another until mixing and dispensing is desired.
- Turning to Fig. 12, an alternate embodiment of the mixing and dispensing nozzle 16 of the invention is shown. In this embodiment, a second stage of mixing is provided within nozzle 16 to ensure proper and thorough mixing of the plural components with one another. To accomplish a second stage mixing procedure, a .. .. . . .. . .. ... .. .. . .

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21 ~ '~74 WO92/182sl PCT/US92/03309 static mixer 120 may be provided within the internal cavity 118 of nozzle 16 at a position downstream from mixing chamber insert 100, and preferably directly adjacent to the outlet opening of mixing chamber 112. In this ~ay, material flowing from mixing chamber 112 will be direc~ed i~modiately into the static mixer 120 which may provide a helical path through which the material will be forced ror continued mixing thereof. It should be eYident that the static mixer 120 could co~prise various other configurations to accomplish additional mixing or che plural components wi~hin dispensing nozzle 16.
Turning now to FiasO 13 and 14, anothar alternativD sm~odimant o~ the dispensing nozzla lo is shown, wherein similar eloments have been indicat_d ~v ~imila_ referonce numorals theroin. In .~is emDodiment Ol th~ dispensing nozzle asse~bly 16, the injection ports 55 and 56 proYided on shank portion 48 may have an integrally formed sealing land 121 formed there around. The sealing land 121 cooperates with the interior of the nozzle opening 46 formed in mixing head 12 of the dispensing apparatus, such that injection ports 55 and 56 will be completely sealed in communication with outlet ports 43 and 44 provided within nozzle opening 46. The sealing lands 121 may cooperate with similar sealing lands provided in association with outlet ports 43 and 44, or may simply seat on the interior of tAe nozzle opening 46 as desired. Additionally, there may be provided integrally formed O-ring seals 132 on the outer periphery of the shank portion 48 located on each side of the injection ports 55 and 56 to further seal these locations as desired. In any event, the sealing of the injection ports 55 and 56 and outlet ports 43 and 44 is desired to prevent leakage of any liquid components within the apparatus which could cause various problems. The dispensing nozzle 16 is also provided with a nozzle tip 108 having integrally formed therein a variety of nozzle tip configurations which allow the user to select a desired nozzle tip for a particular application. The nozzle tip 108 may be provided with a flattened, fan-shaped tip 122 which will produce a relatively flat spreading sheet spray pattern exiting nozzle 16.

VO92/18251 2 ~ O ~ ~ 7 4 PCT/US92/03309 The fan-shaped nozzle tlp 122 may be desirable for various spray insulation filling, packaging or other applications to more effectively distribute the dispensed product. Alternatively, the nozzle tip 122 may be simply cut off the end of the nozzle at the location of a groove 124 integrally for~ed ahout the periphery of the nozzle tip wherein a different nozzle tip configuration 126 will be exposed. The nozzle tip 126 may be provided as a small opening especially suitable ~or use in potting operations or to allow use or an attached hos2 couplad to the nozzle tip to allow easier access to a mold.
Yet another nozzl~ ti~ 123 may b2 ~xsos~d by cutting a long groove 1~0 for~d ir. th~ nozzle to yield a larger exit from the nozzle tip for incroa,ed ~lo~ of the mixed product from the nozzle.
In summary, the ,an-snaped tipZ 122 is us~d ror spraying ~road flat surfaces. Cutting off at qroove 124 gives a smaller opening configuration 126 which finds use on a surface 1/4 to 1/5 the size of the broad flat surface. Cutting off at groove 130 creates a large nozzle opening 128 which effectively acts as a pour nozzle with a minimum of spray and may be used for filling a void in a ca~ity as an ex~mple.
Alternative tip configurations may be provided if desired, and may be integrally formed in the nozzle assembly as described, to give the user more flexibility and tailor the dispensing apparatus to the particular application for which it is being used. The exterior of the nozzle }6 may be provided with a series of hose engaging raised portions conventionally used to couple a nozzle to a hose. ~ -urning now to Fig. 15, an alternate embodiment of the mixing chamber insert associated with the dispensing nozzle assembly 16 is shown. ~n this embodiment, metering of the various individual liquid components to the mixing chamber may be varied for each of the liquid components by varying the size of injection ports 114, 115 as compared to injection ports 116 and 117 as an example. By changing the diameter of these injection ports, the ratio of a liquid component-relative to another liquid component may be more 21Q~fi74 W092/18251 PCT/US92/03309 ~~

effectively controlled to improve the quality of the product produced and to achieve the desired characteristics of the product.
As the mixing chamber inserts 100 may be easily produced by ~olding techniques, and are replaceable within the dispensing nozzle 16, a user may sel~ct the appropriate mixing chamber insert for a particular application as desired. Alternatively, to provide desired metering of the individual components, a different number of injection ports may ~e provided in each injection channel 110 formed in th~ ~ xing cham~er insert. For example, thrs2 inlet ports may be provided $or one component, which only two are ~rovided for ~he other component.
Although the invQnticn has been descri~ed with reference to prsferred _mbcdimonts tho~20f, it should be apparent that various modifications and c;nang~s in the de,ails, materials and arrangement of parts, may occur to one skilled in the art. Thus, the foregoing description is illustrative only, and is not intended to li~it the true spirit and scope of the present invention as defined in the appended claims.

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Claims

WHAT IS CLAIMED IS

1. A mixing and dispensing apparatus comprising:
a body member with a at least one handle portion and a mixing head, said mixing head having at least one component feed system for supplying at least one component to be mixed, said component feed system having internal passages and at least one outlet port associated with said at least one feed system, with said at least one feed system having associated therewith a valve means being selectively actuated to allow flow of a said at least one component through said internal passages, means to connect said at least one component supply under pressure to said at least one component feed system, an actuating means which is associated with said mixing head being operable to selectively act on said valve means to allow flow of said at least one component through said at least one component feed system, said mixing head including an opening, wherein said at least one outlet port of said at least one feed system is connected to said opening, and a plug means is positioned and is slidable within said opening from a first to a second position, and including means to cause said plug means to slide from said first position to said second position, wherein said at least one outlet port will be sealed by said plug means at said second position, and a removable dispensing nozzle positioned within said opening of said mixing head, having a hollow interior and at least one inlet port communicating with said hollow interior corresponding to said at least one outlet port connected to said opening, wherein said component will be selectively directed through said at least one component feed system, to said at least one outlet port and through said inlet port into said nozzle for dispensing thereof.

2. The apparatus of claim 1, wherein, said valve means is positioned within a valve cavity formed in said mixing head and comprises a spring biased valve including a sealing member coupled to a valve stem extending from said valve cavity and being operated on by said actuating means, wherein said actuating means is selectively operable to force said valve stem outwardly from said valve cavity against the retaining force of said bias spring to open said valve means and allow flow of said component through said internal passages.

3. The apparatus of claim 1, wherein said mixing head has a plurality of said component feed systems for mixing and dispensing plural components, wherein each of said plural components is maintained separate until the components are fed through said outlet ports and mixed within said dispensing nozzle, and wherein each of said component feed systems will meter the proper amount of said component to be mixed and dispensed using the apparatus.

4. The apparatus of claim 1, wherein, said at least one component feed system includes metering ports through which said component is fed before being mixed within said dispensing nozzle.

5. The apparatus of claim 1, wherein, said plug means within said opening provides a scraping action at the location of said outlet ports upon slidable movement from said first to said second position within said opening, and seals said at least one outlet port from the ingress of the outside atmosphere when in said second position.

6. The apparatus of claim 1, wherein, said plug means is adapted to act on a portion of said dispensing nozzle positioned within said opening such that upon movement of said plug means from said first to said second positions, said dispensing nozzle will be ejected from said opening.

7. The apparatus of claim 1, wherein, said actuating means is a trigger which is pivotally positioned within a trigger cavity formed in said mixing head, and said valve means includes an actuation member which is positioned adjacent said mixing head such that an upper hammer portion of said trigger may be pivoted outwardly from said trigger cavity to act on said actuation member, and is also pivotal inwardly such that said upper hammer portion travels in a portion of said opening and acts on said plug means therein.

8. The apparatus of claim 1, wherein, said dispensing nozzle includes at least one mixing chamber formed therein which communicates with said at least one inlet port, wherein said dispensing nozzle is insertable within said opening formed in said mixing head such that said inlet port communicates with said outlet port of said component feed system for injection of said at least one component into said mixing chamber.

9. The apparatus of claim 8, wherein, said at least one mixing chamber is formed as an insert which is positioned within said dispensing nozzle at the location of said at least one inlet port, and has at least one injection channel which is in communication with said at least one inlet port, said channel including a plurality of injection ports communicating with said mixing chamber such that said component fed into said injection channel will be distributed therein and fed through each of said plurality of injection ports and into said mixing chamber.

10. The apparatus as in claim 9, wherein, a plurality of said injection channels are positioned in opposed relation to one another on said mixing chamber insert, and said plurality of injection ports are axially offset from opposing injection ports such that material fed into said mixing chamber through said inlet ports formed in each of said channels will be directed against an opposing wall of said mixing chamber for impingement mixing of the component materials.

11. The apparatus of claim 1, wherein, said dispensing nozzle includes at least one inlet port communicating with said at least one outlet port such that component material will be supplied to said dispensing nozzle through said inlet port, said at least one inlet port being connected to a kinetic mixing chamber within said nozzle wherein a first stage of mixing will occur and said nozzle including a static mixing means wherein a second stage of mixing will occur within said nozzle before the mixed material is dispensed therefrom.

12. The apparatus of claim 1, wherein, said dispensing nozzle includes at least one inlet port adapted to communicate with said at least one outlet port wherein said at least one inlet port includes integrally formed sealing means which seal each of these ports during operation of said apparatus.

13. A plural component mixing and dispensing apparatus comprising:
a body member with a mixing head, said mixing head having a component feed system for each of the plural components to be mixed and dispensed, said component feed systems including an outlet port and a valve means disposed to selectively allow flow of a said component to said outlet port, means to connect a plurality of component supplies under pressure to said component feed systems, actuation means operable to selectively act on said valve means to allow flow of material through each said component feed system, said mixing head including an opening with which said outlet ports of said feed systems communicate, and a dispensing nozzle positioned within said opening and having at least one inlet port corresponding to said outlet ports of said component feed systems, wherein each of said plural components will be selectively fed through said component feed systems, and to said nozzle for mixing and dispensing thereof.

14. The apparatus of claim 13, wherein said mixing head includes means to prevent mixing of said plural components other than within said dispensing nozzle.

15. The apparatus as in claim 13, wherein, said dispensing nozzle includes a plurality of inlet ports, each communicating with at least one of said outlet ports of said component feed systems, said nozzle including a mixing chamber having a plurality of injection channels formed therein which communicate with one of said inlet ports, wherein each of said injection channels includes a plurality of injection ports communicating with said mixing chamber, wherein said plurality of injection channels are positioned in opposed relation to one another, and said plurality of injection ports formed in each of said channels are axially offset from opposing injection ports such that material fed into said mixing chamber through said injection ports formed in each of said channels will be directed against an opposing wall of said mixing chamber for impingement mixing of the component materials.

16. A replacement mixing and dispensing nozzle for a dispensing system comprising:
a body portion having first and second ends, said first end adapted to operatively fit into a nozzle receiving means of a dispensing apparatus, and a nozzle tip formed at said second end adapted to discharge a material to be dispensed;
a mixing chamber positioned adjacent said first end and having at least one inlet port adapted to be coupled to a source of a material to be dispensed, wherein said at least one inlet port includes at least one opening into said mixing chamber and said at least one opening is positioned such that material entering said mixing chamber through said at least one opening will be directed against an opposing wall of said mixing chamber for impingement mixing of said material.

17. The replaceable nozzle assembly of claim 15, wherein, said mixing chamber is formed as an insert positioned within said first end of said nozzle and includes a plurality of injection channels communicating with said inlet ports, each of said injection channels having a plurality of openings communicating with said mixing chamber.

18. The replaceable nozzle assembly of claim 16, wherein, said at least one inlet port includes an integrally formed sealing means positioned therearound, such that said sealing means will prevent leakage of a said material around said inlet port when coupled to a source of said material under pressure.

19. The replaceable nozzle assembly of claim 16, further comprising;
a static mixing means positioned within said nozzle at a point downstream of said mixing chamber, such that material exiting said mixing chamber will flow through said static mixing means before being dispensed from said second end.

20. The replaceable nozzle assembly of claim 16, wherein, said second end of said nozzle includes a plurality of nozzle tips integrally formed therein, wherein each of said plurality of nozzle tips may be selectively exposed for use.

21. A mixing and dispensing apparatus comprising:
a body member including a mixing head, said mixing head having at least one component feed system which includes at least one outlet port and a valve means which is selectively actuated to allow flow of a material to be dispensed through said at least one component feed system and to said at least one outlet port thereof, means to connect at least one supply of material to be dispensed under pressure to said at least one component feed system, an actuating means which is selectively operated to act on said valve means to allow flow of said material through said at least on component feed system, said mixing head including an opening wherein said at least one outlet port of said at least on component feed system communicates with the said opening, and a removable dispensing nozzle positioned within said opening of said mixing head, said dispensing nozzle having a hollow interior and at least one inlet port communicating with said hollow interior, said dispensing nozzle being positioned within said opening such that said at least one inlet port is positioned to communicate with to said at least one outlet port of said at least one component feed system, and providing sealing means which will provide a seal at the location about said at least one outlet port of said component feed system and said at least on inlet port of said nozzle when said dispensing nozzle is positioned within said opening, such that upon operation of said actuating means, material will be supplied through said at least one component feed system and said at least one outlet port to said at least one inlet port of said nozzle for mixing and dispensing thereof through said nozzle.

22. The apparatus of Claim 21, wherein, said sealing means is integrally formed about said at least one inlet port of said nozzle.

23. The apparatus of Claim 21, wherein, said sealing means is integrally formed about said at least one outlet port within said opening in said mixing head.

24. The apparatus of Claim 21, wherein, said mixing head has a plurality of said component feed systems for mixing and dispensing of plural components, wherein each of said plural components is supplied to at least one outlet port of said component feed system, and said sealing means maintains said plural components separate until the components are supplied through said at least one outlet port and said at least one inlet port for mixing within said dispensing nozzle.

25. A mixing and dispensing apparatus comprising:
a mixing head having at least one component feed system for supplying a component to be mixed and dispensed, said at least one component feed system including at least one outlet port, said mixing head including an opening with said at least one outlet port communicating with said opening, and including a plug means movably positioned within said opening, and means to move said plug means from a first to a second position within said opening, a removable dispensing nozzle positioned within said opening and having at least one inlet port which is selectively positioned to communicate with said at least one outlet port in said opening of said mixing head, wherein when said plug means is positioned in said first position, the at least one inlet port of said dispensing nozzle can be positioned to communicate with said at least one outlet port, and wherein upon operation of said means to move said plug means within said opening to said second position, said at least one outlet port of said at least one component feed system will be sealed by said plug means to render the dispensing apparatus nonoperational.

26. A replacement mixing and dispensing nozzle for a dispensing system comprising:
a body portion having first and second ends, said first end adapted to operatively fit into a nozzle receiving means of a dispensing apparatus, and a nozzle tip formed at said second end adapted to discharge a material to be dispensed, said nozzle tip including a plurality of nozzle tips integrally formed therein, wherein each of said plurality of nozzle tips may be selectively exposed for use.

27. A method of mixing and dispensing materials comprising the steps of:
providing a dispensing apparatus having at least one feed system including at least one outlet port communicating with a nozzle opening in said dispensing apparatus, positioning a plug means in said nozzle opening which is movable between at least first and second positions within said nozzle opening, positioning a dispensing nozzle within said nozzle opening, said dispensing nozzle having at least one inlet port therein, such that upon positioning of said nozzle in said nozzle opening, said at least one inlet port will communicate with said at least one outlet port and said plug means will be in said first position, supplying at least one material to be mixed and dispensed to said at least one feed system such that material supplied through said at least one feed system will flow into said nozzle for mixing and dispensing thereof, ejecting said dispensing nozzle from said nozzle opening by moving said plug means to said second position, whereby said at least one feed system will be sealed by said plug means to prevent flow of material through said at least one outlet port when no dispensing nozzle is positioned within said nozzle opening and to prevent the ingress of the outside atmosphere to said at least one feed system.