CA2105407C - Tubing sealer - Google Patents

Tubing sealer Download PDF

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Publication number
CA2105407C
CA2105407C CA002105407A CA2105407A CA2105407C CA 2105407 C CA2105407 C CA 2105407C CA 002105407 A CA002105407 A CA 002105407A CA 2105407 A CA2105407 A CA 2105407A CA 2105407 C CA2105407 C CA 2105407C
Authority
CA
Canada
Prior art keywords
tube
sleeve
tubing
fluid conveying
insulating sleeve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA002105407A
Other languages
French (fr)
Other versions
CA2105407A1 (en
Inventor
Dennis J. Hlavinka
Frank Corbin Iii
Robert L. White
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Terumo BCT Inc
Original Assignee
Gambro Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gambro Inc filed Critical Gambro Inc
Publication of CA2105407A1 publication Critical patent/CA2105407A1/en
Application granted granted Critical
Publication of CA2105407C publication Critical patent/CA2105407C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/04Dielectric heating, e.g. high-frequency welding, i.e. radio frequency welding of plastic materials having dielectric properties, e.g. PVC
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/74Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
    • B29C65/743Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using the same tool for both joining and severing, said tool being monobloc or formed by several parts mounted together and forming a monobloc
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • B29C66/431Joining the articles to themselves
    • B29C66/4312Joining the articles to themselves for making flat seams in tubular or hollow articles, e.g. transversal seams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/812General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
    • B29C66/8122General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps characterised by the composition of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/812General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
    • B29C66/8126General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps characterised by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
    • B29C66/81262Electrical and dielectric properties, e.g. electrical conductivity
    • B29C66/81263Dielectric properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81411General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
    • B29C66/81421General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave
    • B29C66/81422General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave being convex
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/818General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
    • B29C66/8187General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the electrical insulating constructional aspects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/84Specific machine types or machines suitable for specific applications
    • B29C66/857Medical tube welding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/84Specific machine types or machines suitable for specific applications
    • B29C66/861Hand-held tools
    • B29C66/8614Tongs, pincers or scissors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C57/00Shaping of tube ends, e.g. flanging, belling or closing; Apparatus therefor, e.g. collapsible mandrels
    • B29C57/10Closing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/818General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
    • B29C66/8187General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the electrical insulating constructional aspects
    • B29C66/81871General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the electrical insulating constructional aspects of the welding jaws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00Tubular articles
    • B29L2023/005Hoses, i.e. flexible
    • B29L2023/007Medical tubes other than catheters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/753Medical equipment; Accessories therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S128/00Surgery
    • Y10S128/24Medical-surgical bags
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S604/00Surgery
    • Y10S604/905Aseptic connectors or couplings, e.g. frangible, piercable

Abstract

An insulating sleeve retains heat in the plastic of a flexible plastic medical tube when the plastic of the medical tube is dielectrically heated by tubing sealer. The heat retained by the insulating sleeve permits additional melting of the plastic of the medical tube after a seal has been formed. The additional melting results in forming an easily tearable web between the segments of the medical tube in the same operation as the sealing operation. The medical tube is selectively sealed without forming the easily tearable web by using the radio frequency tubing sealing without the insulating sleeve.

Description

~.2~05407 TUBING SEALER
The present invention relates to the sealing of a tube and in particular to the sealing of radio frequency excitable thermoplastic tubing.
It is well known that various thert~toplastic materials having high dieiectriE loss coefficients may be melted by the application of radio frequency (RF) electric fields which excite and dielectrically heat the thermoplastic materials. This principle has been successfully applied to sealing plastic tubing. For example, the principle has been used to seal flexible plastic tubing containing medical or biological fluids used with medical apparatus and in the collection of blood from blood donors.
U.S. patent no. 4,013,860, issued March 22, 1977 to Hosterman et al. for a "Hand Held Electro-Mechanism Sealer" describes an example of a hand held tubing sealer. The Hosterman tubing sealer compresses a flexible plastic medical tube between two jaws. RF energy is applied to the jaws, creating an electrical field. The electrical field excites and dielectrically heats the plastic tube compressed between the jaws, partially melting the plastic material of the tubing. The partially melted material welds together to form a hermetic fluid-tight seal. The fluid-tight seal divides the tube into two segments and prevents fluid communication between the two segments. The segments are physically connected by a thick web of plastic.
The Hosterman sealer has been advantageously used to facilitate the collection, transfer, and processing of blood from blood donors, and has further been used with the collection of separated blood components using.a medical apparatus such as 21~54Q~
the blood component separation equipment manufactured by a subsidiary of the assignee of the present invention.

It is recognized as desirable under some circumstances to seal a plastic medical tube and divide it into two non-communicating segments without physically separating the segments from each other. It is further recognized as desirable under other circumstances to seal the tube dividing it into two non-communicating segments and physically separate the segments from each other. Although tubing sealers such as the Hosterman tubing sealer have been successfully used to seal plastic medical tubing, they have not generally been adaptable to sealing the tubing in a manner that facilitates separating the segments from each other. In those circumstances where the tube is to be sealed and separated it is often necessary to manually tear the two segments of the tube from each other. The thick web of plastic left by the Hosterman device may be difficult to tear. Furthermore, it is possible to inadvertently tear a segment of the tube instead of the web, impairing the sterility of the fluid in the tube and potentially exposing the operator to contact with the fluid which may be infectious or otherwise hazardous.

Alternatively the two segments may be cut from each other using a knife or scissors. The use of the knife or scissors increases the time required.

Furthermore, the knife or scissors must be used with great care to avoid cutting into the seal, thereby impairing the sterility of the fluid, and potentially exposing the operator to contact with the fluid. Furthermore, when a knife or scissors cuts into the seal the knife or scissors may become contaminated, making it hazardous to use the knife or scissors for any purpose until it is cleaned or 21.05407 sterilized.
Although tubing sealers such as the Hosterman tubing sealer are highly reliable and safe, occasionally a seal made in a tube will fail during a sealing operation, potentially exposing the operator to contact with the fluid in the tube.
It has been proposed to provide ridges or other protrusions on the jaws of a tubing sealer to emboss the thick web creating a thinner area. In practice it has been found that such embossing jaws do not reliably produce an easily l0 tearable web between the segments of the tube.
A thermoplastic material welding device which incorporates a permanent electrode covering material is illustrated in Great Britain patent specification 797,202 published June 25, 1958 on an application by Radio entitled "Radio Frequency Heating Electrodes"
It is against this background that the significant improvements and advancements of the present invention in the field of sealing plastic tubing have evolved.
20 summary of the Invention A contributing reason for the inability of the prior art RF tubing sealers to create a web thin enough for easy manual separation of the sealed segments of the tube from each other is that insufficient heat is retained in the thermoplastic of the tube to sufficiently melt through the tube. At least a portion of this heat is transmitted from the tube back to the jaws of the tubing sealer.
According to the present invention, there is 30 provided a tubing set, the tubing set including at least one fluid conveying tube for conveying a fluid, the fluid conveying tube having a predetermined outside diameter and being formed of a material adapted to being heat sealed by an application of radio frequency dielectric heating at a sealing location, further comprising:
- an insulating sleeve having an inside dimension 2'05447 3a at least as large as the outside diameter of the fluid conveying tube, said tubular insulating sleeve being positioned in a substantially coaxial relationship with the fluid conveying tube at the sealing location and having a wall with a wall thickness which insulates the fluid conveying tube and permits sealing the fluid conveying tube and forming a thin, easily tearable, web by the application of the radio frequency dielectric heating.
According to the present invention there is also l0 provided an insulating sleeve for a fluid conveying tube, the fluid conveying tube having a predetermined outside diameter and being formed of a material adapted to being heat sealed by an application of radio frequency dielectric heating at a sealing location, the insulating sleeve comprising:
- a sleeve having an inside dimension at least as large as the outside diameter of the fluid conveying tube and adapted to being installed on the fluid conveying tube at the sealing location in a substantially coaxial relationship with the fluid conveying tube, said sleeve having a wall with a 20 wall thickness which insulates the fluid conveying tube and permits sealing the fluid conveying tube and forming a thin, easily tearable, web by the application of the radio frequency dielectric heating.
According to the present invention, there is also provided in a radio frequency tubing sealer adapted to sealing of fluid conveying tubes by radio frequency dielectric heating and having two jaws for contacting and compressing the fluid conveying tube while applying the radio frequency dielectric heating to the tube during a sealing operation, an improvement 30 comprising:
- at least one selectively engageable insulator sleeve adapted to being engaged on a jaw of the tubing sealer in a relationship with the fluid conveying tube to be sealed intermediate the jaw and the fluid conveying tube and having a wall with a wall thickness which insulates the fluid conveying tube from the jaw to cause the tubing sealer to seal '~ ~ 2105407 3b the fluid conveying tube and create a thin, easily tearable, web when the selectively engageable insulator is engaged and to seal the fluid conveying tube and create a thick web when the selectively engageable insulator sleeve is disengaged.
According to the present invention, there is also provided a method of sealing a tube having a predetermined outside diameter and being formed of a material adapted to being heat sealed by an application of radio frequency dielectric heating and selectively creating a preselected one of a thick web or a thin, easily tearable, web at a sealing location, using a radio frequency tubing sealer having two jaws, the method comprising:
- positioning the tube between the two jaws of the radio frequency tubing sealer;
- selecting a desired one of the thick web thickness or a thin web thickness to be created;
- selectively disengaging or engaging at least one insulator between the tube and at least.one of the jaws to selectively create the selected desired one of the thick web when the insulator is disengaged and the thin, easily tearable, web when the insulator is engaged;
- compressing the tube between the jaws of the tubing sealer;
- applying radio frequency electrical energy to dielectrically heat the material of the tube.
According to the present invention, there is also provided an insulating sleeve for a tube, - said tube being formed of a material adapted to being heat sealed by an application of a heat source at a sealing location, - said sleeve being adapted to cooperate with said tube at a sealing location, said heat source being transmitted a ~,.

3c to said tube through said sleeve thus permitting to said tube to form, at said sealing location, a thin, easily tearable, web.
According to the present invention there is also provided an insulating sleeve for a fluid conveying tube, the fluid conveying tube being formed of a material adapted to being heat sealed by an application of a heat source at a sealing location, the insulating sleeve including a sleeve adapted to being installed on the fluid conveying tube at the sealing location, said sleeve having a wall with a wall thickness which insulates the fluid conveying tube and permits sealing the fluid conveying tube and forming a thin, easily tearable, web by the application of the heat source.
According to the present invention, there is also provided a method of sealing a thermoplastic tube (10), including the steps of:
- installing an insulating sleeve (12) around the outside of the tube (10), - compressing said insulating sleeve (12) and said tube (10) until said tube (10) is squeezed tight, - heating said tube (10) through said insulating sleeve (12) so that melting of said thermoplastic tube (10) occurs at a sealing location (30) of said tube (10), thus permenently preventing fluid communication between a first segment (26) and a second segment (28) of said tube (10) at said sealing location (30) , said melting forming an easily tearable web (35) between said first segment (26) and said second segment (28).
In one preferred embodiment, the web may be manually torn.
The below paragraph explain in more details yet in a non limitative manner the different aspects of the 3d invention.
One preferred aspect of the present invention is therefore an insulating sleeve --nstalled on the outside of a thermoplastic tube to permit sealing the tube while ~elect.i.vely leaving a thick or a this: web. In accordance with r_his prefPrrPd aspPCt cf the invention, an insulating sleeve is installed outside of the tube to be cut. The tubing sealer is then used to compress and heat the tube at the location of the insulating sleeve. The insulating sleeve causes the plastic in the tube to retain sufficient heat to both seal the tube, dividing it into two segments which are not in fluid communication and to create a thin, preferably easily torn, web between the sealed segments. Further in accordance with this aspect of the invention, the tube may be sealed and a thick web created between the segments by using the tubing sealer at a location separate from the location of the insulating sleeve. Still further in accordance with this aspect of the invention, a plurality of the insulating sleeves may be coded to indicate a predetermined sequence or locations of sealing and separating a plurality of tubes, such as by use of color coding, alphabetical sequence coding or .
numerical sequence coding imprinted on the tubular insulating sleeves. Also in accordance with this aspect of the invention the insulating sleeve diverts fluid from contact with the face or other exposed part of an operator in the event of a failure of a seal.
Another significant aspect of the present invention is a tubing set for a medical device which has at least one insulating sleeve installed on a medical tube of the tubing set at a desired sealing location.
Still another significant aspect of the present invention is a selectively engageable insulator adapted for installation of the jaws of a tubing sealer. In accordance with this aspect of the invention, the tubing sealer may be selectively used for sealing the tube leaving a thick or a thin, easily tearable, web joining the sealed segments.
The selectively engageable insulators are selectively engaged onto the jaws of the tubing sealer. When the tubing sealer is brought into contact with the tube and the tube is then simultaneously compressed by the jaws and dielectrically heated by an RF electric field applied by the jaws, heat is retained in the region being sealed and prevented from being transmitted from the thermoplastic of the tube to the jaws of the tubing sealer by the insulators engaged with jaws. The retained heat melts the tube, thereby sealing and dividing the tube into two segments and creating a thin, easily tearable web joining the segments of the tube to each other. Further in accordance with this aspect of the invention, the insulators may be selectively disengaged from the jaws of the tubing sealer to use the same tubing sealer to seal the tube and create a thick web joining the sealed segments to each other.

A more complete appreciation of the present invention can be obtained from understanding the accompanying drawings, which are summarized briefly below, the following detailed description of a presently preferred embodiment of the invention, and the appended claims.

Brief Description of the Drawings Fig. 1 is a perspective view of a tubing sealer being used with the insulating sleeve of the present invention to seal a fluid conveying tube.

Figs. 2-5 are a series of sectional views illustrating the use of the insulating sleeve of the present invention with a tubing sealer to selectively seal a tube and create a thin easily tearable web in accordance with the present invention.

Fig. 6 is a sectional view illustrating an alternative embodiment of the insulating sleeves of the present invention.

.. ~ ~~.~~~Q'~
Detailed Description of the Preferred Embodiment Figure 1 illustrates a medical tube 10 with a tubular insulating sleeve 12 of the present invention installed thereon. The medical tube 10 is a typical flexible thermoplastic medical tube of a type commonly used for conveying biological and medical fluids such as blood and its components, saline solution or anticoagulant. The thermoplastic material of the medical tube 10 has a relatively high dielectric loss coefficient so that it is excited and heated in the presence of a radio frequency (RF) electric field. Such tubes are commonly assembled into tubing sets (not shown) which comprise a plurality of individual lengths of medical tubes 10 assembled with other disposable components such as bags, reservoirs, sources of therapeutic fluids, oxygenators, dialyzers, pumps, etc., for use with a medical apparatus such as a blood component separation centrifuge, a dialysis apparatus or a heart/lung apparatus for use in open heart surgery. An RF tubing sealer 14 is used with the tubular insulating sleeve 12 of the present invention to seal the medical tube 10, and create a thin, easily tearable, web. The RF tubing sealer 14 may be of the type described in U.S. patent no.

4,013,860, issued March 22, 1977 to Hosterman et al.

for a "Hand Held Electro-Mechanism Sealer," and manufactured by Engineering and Research Associates, Inc., of Tucson, Arizona, as Sebra"" Model No. 2380.

The tubular insulating sleeve 12 of the present invention comprises a tube having a first end 16 and a second end 18 with an inside dimension or diameter sufficiently large that it will fit over the outside diameter of the medical tube 10. The sleeve 12 is a cylindrical tube having a circular cross sectional configuration in the presently preferred embodiment, but a tube having any cross sectional configuration, ~ld~~~~
such as a square or hexagon, may also be used. It has been found that if the inside dimension of the tubular insulating sleeve 12 is sufficiently large to fit over the outside diameter of the fluid conveying tubing 10, the actual inside dimension is not critical. The tubular insulating sleeve 12 is formed of a material that has low dielectric loss coefficient so that it is not excited and heated in the presence of an RF electric field. The tubular to insulating sleeve has an insulation value and wall thickness selected to retain sufficient heat in the thermoplastic material of the medical tube 10 so that when the medical tube is welded to form a seal dividing the medical tube into two segments, a thin, easily tearable, web is formed which facilitates physically separating the ends of the segments from each other while maintaining fluid tight seals on the ends of the two segments of the medical tube.

In the preferred embodiment the tubular insulating sleeve 12 is formed from a segment of polypropylene tubing having an inside diameter of 0.208 inches and a wall thickness of between 0.0055 inches and 0.0070 inches. Polypropylene tubular insulating sleeves 12 having wall thicknesses of 0.0050 and 0.0080 inches have also been successfully used. The polypropylene tubing used for forming the tubular insulating sleeves for the preferred embodiment was obtained from Sweetheart Cup Co.

Inc., of Dallas, Texas. The tubular insulating sleeve 12 is preferably installed on the medical tube 10 during the manufacture of a tubing set (not shown) by slipping the tubular insulating sleeve over an end of the medical tube.

The tubular insulating sleeve 12 may optionally have a slit 20 extending through the wall of the tubular insulating sleeve and further extending from the first end 16 to the second end 18. The slit 20 may be longitudinally straight and parallel to an axis of the sleeve 12, or it may have a spiral configuration or a vee configuration. The slit 20 permits installing the tubular insulating sleeve 12 at a desired sealing location along the medical tube by deforming the plastic material of the tubular insulating sleeve to spread the slit to a size at least as large as the outside diameter of the medical tube. This eliminates the necessity of 10 sliding the tubular sleeve over an end of the medical tube 10 and permits installation of tubular insulating sleeves after a tubing set (not shown) is manufactured.

In an alternative preferred embodiment a plurality of tubular insulating sleeves 12 may have sealing sequence or location information formed on each sleeve, for example to instruct an operator of the tubing sealer 14 in a predetermined sequence of sealing a plurality of medical tubes 10 of a tubing set (not shown) .

The operation of the tubing sealer 14 in conjunction with the tubular insulating sleeve 12 of the present invention is explained in conjunction with Figs. 2 through 5. The medical tube 10 with the tubular insulating sleeve 12 installed thereon is placed between an upper jaw 22 and a lower jaw 24 of the tubing sealer 14. The jaws are moved towards each other by a mechanism (not shown) of the tubing sealer 14 until they come into contact with the surface of the tubular insulating sleeve 12. The jaws 22 and 24 are further moved towards each other, squeezing and flattening the medical tube 10 and the tubular insulating sleeve 12. The jaws 22 and 24 compress the tubular insulating sleeve 12 and medical tube 10 until the medical tube is squeezed tight, interrupting fluid communication between a first segment 26 and a second segment 28 of the 2~0~~~'~
fluid conveying tubing tube 10 at a sealing location 30 between the jaws. RF energy is applied to the upper jaw and lower jaw 22 and 24, respectively, to create an electric field between the upper jaw 22 and the lower jaw 24.

The electric field established by applying RF

energy to the jaws 22 and 24 causes dielectric heating and resultant melting of the thermoplastic material of the medical tube l0. With the sides of the medical tube 10 contacting each other at the sealing location 30 the melting causes the sides to join and form a hermetic seal at the sealing location 30 permanently preventing fluid communication between the first and second segments 26 and 28, respectively. The first and the second segments 26 and 28 are physically joined by a thick web 31 of thermoplastic material.

In the absence of the tubular insulating sleeve 12, heat would be conducted from the plastic of the medical tube 10 to the jaws 22 and 24 of the tubing sealer 14 in an amount sufficient to prevent further melting of the thermoplastic material, and_.therefore to prevent forming a thin, easily tearable, web at the sealing location 30. With the tubular insulating sleeve 12 in place, however, sufficient heat is retained in the thermoplastic material of the medical tube 10 so that further melting occurs at the sealing location 30 as the jaws 22 and 24 are moved toward each other. This additional melting forms a thin, easily tearable, web 35 between the first segment 26 and the second segment 28, leaving a hermetic seal 32 and 34, respectively, on each end of a segment. The thin web 35 may then be manually torn to physically separate the first segment 26 from the second segment 28.

The medical tube 10 may selectively be sealed to interrupt fluid communication between the first ~105~~'~
segment 26 and the second segment 28 creating the thick web 31 instead of the thin web 35. To create the thick web 31 the radio frequency tubing sealer 14 is applied to seal the medical tube at a location 5 on the fluid conveying tubing where there is no tubular insulating sleeve 12 installed:

Some RF tubing seal sealers 14 incorporate a timing circuit (not shown) or an impedance sensing circuit (not shown) to limit the amount of time that 10 the electric field is applied to the thermoplastic material of the medical tube 10. For example, the Sebra~" model No. 2380 tubing sealer incorporates a timing circuit that limits the application of the RF

electric field to approximately two seconds and which gives a visual indication when the time is completed. In practicing the present invention, it has been found that certain individual ones of the Sebram model No. X380 tubing sealer, and other models of the tubing sealer manufactured by Sebram, 2o require a longer time of application of the electric field when used with the present invention. It is, therefore, advantageous to modify the timing circuit (not shown) of certain models of tubing sealers 14 to apply the electric field to the thermoplastic material of the medical tubing 10 for four seconds when the tubing sealer is used with the present invention.

Figure 6 illustrates an alternative preferred embodiment of the present invention. In this alternative preferred embodiment an upper insulator 36 is selectively engageable on the upper jaw 22 of the tubing sealer 14 and a lower insulator 36 is selectively engageable on the lower jaw 24 of the tubing sealer 14. With the selectively engageable insulators 36 and 38 engaged on the jaws 22 and 24 of the tubing sealer 14, using the tubing sealer 14 to seal the medical tube 10 will result in sealing .. ~""° ~ 1 Q ~ ~ 0 '~
the medical tube and creating the thin, easily tearable, web 35 between two segments 26 and 28.

When the tubing sealer 14 is used with the selectively engageable insulators 36 and 38 disengaged from the jaws 22 and 24, the tubing sealer hermetically seals against fluid communication between the tubing segments 26 and 28 and creates the thick web 31 physically connecting the segments.

In one preferred embodiment the insulators 36 and 38 are polypropylene removable insulating sleeves having the same wall thickness as the tubular insulating sleeves 12 that are selectively engaged and disengaged by sliding the sleeves on to and off of the jaws 22 and 24.

Alternatively the insulators 36 and 38 could be permanently installed on the jaws 22 and 24 (not shown) and engaged and disengaged by rotating or sliding an insulating portion of the insulators into and out of an active position. Further the insulators 36 and 38 may permanently insulate only portions of the jaws 22 and 24 (not shown), so that they are engaged when insulated portions of the jaws are used to seal the medical tube 10 and disengaged when uninsulated portions of the jaws are used to seal the medical tube. Further still, a single insulator may be selectively engaged to insulate only one of the jaws 22 or 24, with the other jaw being uninsulated.

Although described by reference to medical tubing, it will be appreciated that the present invention may be used to seal thermoplastic tubing, selectively creating a thin or a thick web, in many fields of technology.

A presently preferred embodiment of the present invention has been described with some particularity. It should be understood that this 210~~~0'~
description has been made by way of preferred example and that the invention is defined by the scope of the following claims.

Claims (48)

1. A tubing set, the tubing set including at least one fluid conveying tube for conveying a fluid, the fluid conveying tube having a predetermined outside diameter and being formed of a material adapted to being heat sealed by an application of radio frequency dielectric heating at a sealing location, further comprising:
an insulating sleeve having an inside dimension at least as large as the outside diameter of the fluid conveying tube, said tubular insulating sleeve being positioned in a substantially coaxial relationship with the fluid conveying tube at the sealing location and having a wall with a wall thickness which insulates the fluid conveying tube and permits sealing the fluid conveying tube and forming a thin, easily tearable, web by the application of the radio frequency dielectric heating.
2. A tubing set as defined in claim 1 wherein:
the insulating sleeve comprises a cylindrical sleeve formed from a sleeve material having a low dielectric loss coefficient.
3. A tubing set as defined in claim 2 wherein the sleeve material is plastic.
4. A tubing set as defined in claim 3 wherein:
the sleeve material is polypropylene.
5. A tubing set as defined in claim 4 wherein:
the wall thickness is greater than five thousandths of an inch.
6. A tubing set as defined in claim 5 wherein:
the wall thickness is less than eight thousandths of an inch.
7. A tubing set as defined in claim 4 wherein:
the wall thickness is less than eight thousandths of an inch.
8. A tubing set as defined in claim 1 wherein the tubing set comprises a plurality of the fluid conveying tubes which are to be sealed at a plurality of predetermined sealing locations in a predetermined sequence, and wherein the tubing set further comprises:
a plurality of the tubular insulating sleeves each sleeve having information thereon to indicate at least one of the predetermined locations or the predetermined sequence of sealing the fluid conveying tubes.
9. A tubing set as defined in claim 8 wherein:
the information on the insulating sleeves is a color code.
10. A tubing set as defined in claim 8 wherein:
the information formed on the insulating sleeves is a numerical code.
11. A tubing set as defined in claim 8 wherein:
the information formed on the insulating sleeves is an alphabetical code.
12. An insulating sleeve for a fluid conveying tube, the fluid conveying tube having a predetermined outside diameter and being formed of a material adapted to being heat sealed by an application of radio frequency dielectric heating at a sealing location, the insulating sleeve comprising:
a sleeve having an inside dimension at least as large as the outside diameter of the fluid conveying tube and adapted to being installed on the fluid conveying tube at the sealing location in a substantially coaxial relationship with the fluid conveying tube, said sleeve having a wall with a wall thickness which insulates the fluid conveying tube and permits sealing the fluid conveying tube and forming a thin, easily tearable, web by the application of the radio frequency dielectric heating,
13. An insulating sleeve as defined in claim 12, wherein the sleeve comprises a cylindrical tubular sleeve.
14. An insulating sleeve as defined in claims 12, wherein the sleeve is formed of a plastic material.
15. An insulating sleeve as defined in claim 14, wherein the plastic material is polypropylene.
16. An insulating sleeve as defined in claim 15, wherein the wall thickness is greater than five thousandths of an inch.
17. An insulating sleeve as defined in claim 16, wherein the wall thickness is less than eight thousandths of an inch.
18. An insulating sleeve as defined in claim 15, wherein the wall thickness is less than eight thousandths of an inch.
19. An insulating sleeve as defined in claim 12, used with a fluid conveying tube which is to be sealed at a plurality of predetermined sealing locations in a predetermined sequence, wherein the insulating sleeve comprises:
- a plurality of sleeves, each sleeve having information thereon to indicate at least one of predetermined locations or predetermined sequence of sealing the fluid conveying tube.
20. An insulating sleeve as defined in claim 19, wherein the information on the tubular sleeves is a color code.
21. An insulating sleeve as defined in claim 19, wherein the information formed on the tubular sleeves is a numerical code.
22. An insulating sleeve as defined in claim 19, wherein the information formed on the tubular sleeves is an alphabetical code.
23. An insulating sleeve as defined in claim 12, wherein said sleeve further comprises a first end and a second end, and wherein the sleeve defines a slit through the wall of the sleeve, said slit extending from the first end to the second end of the sleeve and having two sides which are adapted to being spread apart by deforming the sleeve to permit installing the sleeve on the fluid conveying tube.
24. An insulating sleeve as defined in claim 23, wherein the slit is longitudinal and parallel to an axis of the tube.
25. In a radio frequency tubing sealer adapted to sealing of fluid conveying tubes by radio frequency dielectric heating and having two jaws for contacting and compressing the fluid conveying tube while applying the radio frequency dielectric heating to the tube during a sealing operation, an improvement comprising:
- at least one selectively engageable insulator sleeve adapted to being engaged on a jaw of the tubing sealer in a relationship with the fluid conveying tube to be sealed intermediate the jaw and the fluid conveying tube and having a wall with a wall thickness which insulates the fluid conveying tube from the jaw to cause the tubing sealer to seal the fluid conveying tube and create a thin, easily tearable, web when the selectively engageable insulator is engaged and to seal the fluid conveying tube and create a thick web when the selectively engageable insulator sleeve is disengaged.
26. A radio frequency tubing sealer as defined in claim 25, wherein the improvement further comprises:
a selectively engageable insulator sleeve adapted to being engaged with each jaw of the tubing sealer.
27. A radio frequency tubing sealer as defined in claim 25, wherein the selectively engageable insulator is a removable insulating sleeve.
28. A radio frequency tubing sealer as defined in claim 25, wherein:

- the jaws have a substantially cylindrical configuration with a predetermined diameter; and - the removable insulating sleeve has a substan-tially cylindrical tubular configuration having an inside diameter at least as large as the diameter of the jaw on which it is to be placed.
29. A radio frequency tubing sealer as defined in claim 28, wherein the tubular sleeve comprises a tubular sleeve of a plastic material.
30. A radio frequency tubing sealer as defined in claim 29, wherein the plastic material is polypropylene.
31. A radio frequency tubing sealer as defined in claim 30, wherein the wall thickness is greater than five thousandths of an inch.
32. A radio frequency tubing sealer as defined in claim 31, wherein the wall thickness is less than eight thousandths of an inch.
33. A radio frequency tubing sealer as defined in claim 30, wherein the wall thickness is less than eight thousandths of an inch.
34. A method of sealing a tube having a predetermined outside diameter and being formed of a material adapted to being heat sealed by an application of radio frequency dielectric heating and selectively creating a preselected one of a thick web or a thin, easily tearable, web at a sealing location, using a radio frequency tubing sealer having two jaws, the method comprising:
- positioning the tube between the two jaws of the radio frequency tubing sealer;
- selecting a desired one of the thick web thickness or a thin web thickness to be created;
- selectively disengaging or engaging at least one insulator between the tube and at least one of the jaws to selectively create the selected desired one of the thick web when the insulator is disengaged and the thin, easily tearable, web when the insulator is engaged;
- compressing the tube between the jaws of the tubing sealer;
- applying radio frequency electrical energy to dielectrically heat the material of the tube.
35. A method of sealing a tube as defined in claim 34, wherein:
- the step of applying radio frequency electrical energy has a time duration of more than two seconds.
36. A method of sealing a tube as defined in claim 35, wherein:
- the step of applying radio frequency electrical energy has a time duration of approximately four seconds.
37. An insulating sleeve (12) for a tube (10), - said tube (10) being formed of a material adapted to being heat sealed by an application of a heat source at a sealing location, - said sleeve (12) being adapted to cooperate with said tube (10) at a sealing location, said heat source being transmitted to said tube (10) through said sleeve (12) thus permitting to said tube (10) to form, at said sealing location, a thin, easily tearable, web.
38. An insulating sleeve according to claim 37, wherein:
- a first (36) of such sleeve is installed on an upper jaw (22) of a tubing sealer (14), and a second (38) of such sleeve is installed on a lower jaw (24) of said tubing sealer (14), - said tubing sealer (14) provided with said first (36) and second (38) sleeves engaging said tube (10) and through said heat source causing the creation of said thin, easily tearable web in said tube (10).
39. An insulating sleeve according to claime 37 or 38, wherein said sleeve has a cross sectional configuration which is different from a circular cross section.
40. An insulating sleeve according to claim 39, wherein said cross sectional configuration is square or hexagon.
41. An insulating sleeve according to claim 38, wherein said first sleeve (36) and said second sleeve (38) are polypropylene removable insulating sleeves that are selectively engaged and disengaged by sliding said sleeves (36) (38) on to and off the jaws (22 and 24) of said tubing sealer (14).
42. An insulating sleeve according to any one of claims 38 to 42, wherein said first (36) and second (38) sleeves are permanently installed on said upper (22) and lower (24) jaws respectively of said tubing sealer (14).
43. An insulating sleeve according to any one of claims 38 to 40, wherein said first (36) and second (38) sleeves are rotatably installed on said upper (22) and lower (24) jaws, respectively, and said first (36) and second (38) sleeves have portions which are non-insulating portions and other portions which are insulating portions, said first (36) and said second (38) sleeves being rotated to bring into engagement; at will, alternatively, said insulating and said non-insulating portions with said tube (10).
44. An insulating sleeve according to claim 37, wherein said sleeve is installed on an upper jaw (22) of a tubing sealer (14), a lower jaw(24) of said tubing sealer (14) being exempt of such sleeve.
45. An insulating sleeve according to any one of the claims 37 to 44, used to seal thermoplastic tubing.
46. An insulating sleeve for a fluid conveying tube, the fluid conveying tube being formed of a material adapted to being heat sealed by an application of a heat source at a sealing location, the insulation sleeve including a sleeve adapted to being installed on the fluid conveying tube at the sealing location, said sleeve having a wall with a wall thickness which insulates the fluid conveying tube and permits sealing the fluid cnveying tube and forming a thin, easily tearable, web by the application of the heat source.
47. A method of sealing a thermoplastic tube (10), including the steps of:
- installing an insulating sleeve (12) around the outside of the tube (10), - compressing said insulating sleeve (12) and said tube (10) until said tube (10) is squeezed tight, - heating said tube (10) through said insulating sleeve (12) so that melting of said thermoplastic tube (10) occurs at a sealing location (30) of said tube (10), thus permenently preventing fluid communication between a first segment (26) and a second segment (28) of said tube (10) at said sealing location (30), said melting forming an easily tearable web (35) between said first segment (26) and said second segment (28).
48. Method according to claim 47, wherein said web is manually torn.
CA002105407A 1992-09-25 1993-09-02 Tubing sealer Expired - Fee Related CA2105407C (en)

Applications Claiming Priority (4)

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US95295192A 1992-09-25 1992-09-25
US07/952,951 1992-09-25
US08-021,507 1993-02-23
US08/021,507 US5345070A (en) 1992-09-25 1993-02-23 Radio frequency tubing sealer

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CA2105407A1 CA2105407A1 (en) 1994-03-26
CA2105407C true CA2105407C (en) 2001-12-04

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US5685875A (en) 1997-11-11
CA2105407A1 (en) 1994-03-26
JPH06234164A (en) 1994-08-23
JPH08427B2 (en) 1996-01-10
US5520218A (en) 1996-05-28
EP0589587A1 (en) 1994-03-30
US5345070A (en) 1994-09-06
DE69308441T2 (en) 1997-06-19
US5496301A (en) 1996-03-05
DE69308441D1 (en) 1997-04-10
EP0589587B1 (en) 1997-03-05

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