CA2092313C - Disposable absorbent garment with composite topsheet assembly - Google Patents

Disposable absorbent garment with composite topsheet assembly

Info

Publication number
CA2092313C
CA2092313C CA002092313A CA2092313A CA2092313C CA 2092313 C CA2092313 C CA 2092313C CA 002092313 A CA002092313 A CA 002092313A CA 2092313 A CA2092313 A CA 2092313A CA 2092313 C CA2092313 C CA 2092313C
Authority
CA
Canada
Prior art keywords
segment
side marginal
garment
absorbent garment
backsheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CA002092313A
Other languages
French (fr)
Other versions
CA2092313A1 (en
Inventor
Gloria Huffman
Heinz Pieniak
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Paragon Trade Brands LLC
Original Assignee
Paragon Trade Brands LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Paragon Trade Brands LLC filed Critical Paragon Trade Brands LLC
Publication of CA2092313A1 publication Critical patent/CA2092313A1/en
Application granted granted Critical
Publication of CA2092313C publication Critical patent/CA2092313C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/494Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means
    • A61F13/49406Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means the edge leakage prevention means being at the crotch region
    • A61F13/49413Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means the edge leakage prevention means being at the crotch region the edge leakage prevention means being an upstanding barrier
    • A61F13/4942Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means the edge leakage prevention means being at the crotch region the edge leakage prevention means being an upstanding barrier the barrier not being integral with the top- or back-sheet
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/49007Form-fitting, self-adjusting disposable diapers
    • A61F13/49009Form-fitting, self-adjusting disposable diapers with elastic means
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/51Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
    • A61F13/511Topsheet, i.e. the permeable cover or layer facing the skin
    • A61F13/51121Topsheet, i.e. the permeable cover or layer facing the skin characterised by the material
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/494Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means
    • A61F13/49406Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means the edge leakage prevention means being at the crotch region
    • A61F13/49413Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means the edge leakage prevention means being at the crotch region the edge leakage prevention means being an upstanding barrier
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/495Absorbent articles specially adapted to be worn around the waist, e.g. diapers with faecal cavity
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/49007Form-fitting, self-adjusting disposable diapers
    • A61F13/49009Form-fitting, self-adjusting disposable diapers with elastic means
    • A61F13/4902Form-fitting, self-adjusting disposable diapers with elastic means characterised by the elastic material
    • A61F2013/49031Form-fitting, self-adjusting disposable diapers with elastic means characterised by the elastic material being elastic in longitudinal direction
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/49007Form-fitting, self-adjusting disposable diapers
    • A61F13/49009Form-fitting, self-adjusting disposable diapers with elastic means
    • A61F13/4902Form-fitting, self-adjusting disposable diapers with elastic means characterised by the elastic material
    • A61F2013/49033Form-fitting, self-adjusting disposable diapers with elastic means characterised by the elastic material being elastic in transversal direction
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F2013/49068Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterized by the shape of the outline
    • A61F2013/49076Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterized by the shape of the outline as "I"-shaped
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/51Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
    • A61F2013/51002Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers with special fibres
    • A61F2013/51023Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers with special fibres being polymeric fibres
    • A61F2013/5103Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers with special fibres being polymeric fibres being hydrophobic
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/51Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
    • A61F2013/51002Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers with special fibres
    • A61F2013/51023Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers with special fibres being polymeric fibres
    • A61F2013/51033Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers with special fibres being polymeric fibres being hydrophilic

Abstract

A disposable absorbent garment illustrated as a disposable diaper, includes a backsheet (26), an absorbent panel (28) posi-tioned on top of the backsheet, and a composite, three-component topsheet assembly (30) positioned on top of the absorbent pan-el. The topsheet assembly includes a central portion (32) generally overlying the absorbent panel, and a pair of side marginal por-tions (34) joined to opposite side edges of the central portion. Each side marginal portion includes a plurality of segments (36, 38, 40), including an elasticized, standing gather segment (40) for enhanced containment. The containment characteristics of the gar-ment are further enhanced by joining the central portion of the topsheet assembly to each side marginal portion in spaced rela-tionship to the associated backsheet of the garment at (52).

Description

. ~'~ 92/07533 PC~r/US91/07913 1 - 2 0 g 2 3 1 3 DISPOSABLE ABSORBENT GARMENT
WITH COMPOSITE TO~n~l ASSEMBLY
Technical Field The present invention relates generally to disposable absorbent garments such as disposable diapers and the like, and more particularly to a disposable absorbent garment having a composite, three-component topsheet assem~ly providing enhanced containment characteristics.
Back~round Of The Invention Disposable absorbent garments, such as disposable diapers and the like, have found wide spread acceptance for infant care. Garments of this nature are typically configured for single use, with an absorbent panel or core of the diaper ordinarily provided in an integrated structure including a moisture-pervious topsheet or facing layer, and a moisture-impervious backsheet or backing layer. Adhesive coated tape tabs are provided to facilitate convenient fitting of the diaper,to a baby, with elastication of the garment, such as at the leg and waist openings, providing enhanced fit and comfort. Garments of this nature are not only suitable for infants, but can be appropriately sized and configured for incontinence use by adults.
As will be appreciated, the containment characteristics of a disposable absorbent garment are a key aspect of its overall performance. Elasticized disposable absorbent garments have enhanced containment characteristics, with the provision of elastic elements 30 at both the leg op~ni~s and waist openings of a garment being particularly effective.
In addition to providing elastic elements adjacent the leg openings, it is known to provide an associated inwardly extending elasticized component, in the nature of a gather or flap, with such arrangements W092/07533 PCT/US91/0791'
2~92313 - 2 -ordinarily positioned to overlap the associated absorbent panel. While this type of construction, sometimes referred to as an inner standing gather, desirably enhances containment by confining liquid and solid materials in the region above the absorbent panel for absorption, the specific configuration of such arrangements can greatly affect the containment characteristics.
In this regard, it is believed that the disposition of such an inner stAn~ing gather relative to the edge of the garment's absorbent panel has a significant effect on containment. Some products have inner standing gathers positioned so that the gathers each have a base portion disposed substantially inwardly of a respective side edge of the absorbent panel. In other words, the absorbent panel extends beneath the inner stA~ing gathers, including in the longitudinally central, crotch area of the garment. However, depending upon the material from which the gather and diaper topsheet are formed, this construction may not provide the desired containment characteristics in that liquid absorbed into the absorbent panel can pass beneath the inner standing gathers, and leak from the leg openings of the garment.
It is further believed that the disposition of such inner stAn~ i ng gathers relative to the associated topsheet, overlying the absorbent panel, impacts on the effectiveness of such gathers. Specifically, some constructions in which the base portion of each gather is positioned beyond the respective side edge of the absorbent panel have the associated topsheet secured substantially directly to the bac~cheet of the garment, such as at the base of the inner stAn~ing gather. It is believed that the trough-like region thus defined just inside of each inner stAn~;ng gather permits the ~ ~92/07533 PCT/US91/07913 1 t 2092313 collection or "puddling" of liquid in a manner which can result in the liquid being forced under, over, or through the inner standing gather, when the liquid is subjected to pressure during the usual wearing of the garment.
In accordance with the present invention, a disposable absorbent garment, illustrated in the form of a disposable diaper, has been particularly configured to provide a structure having inner standing gather elements conf gured to cooperate with associated components of the diaper for enhanced containment. This is achieved through the provision of a multi-component topsheet assembly, with components of the top of the assembly selected to exhibit the desired degree of liquid-permeability for effective absorption, while at the same time minimizing problems of strike-back or rewetting, as well as minimizing leakage from the garment.
SummarY Of The Invention A disposable absorbent garment embodying the principles of the present invention includes a composite, three-component topsheet assembly, which assembly is configured to include a pair of preferably hydrophobic inner s~n~i ng gather constructions. When the topsheet assembly is integrated with the associated components of the absorbent garment, the resultant construction desirably minimizes leakage by abating the passage of liquid through the absorbent panel in the crotch area beneath the inner st~A i ng gathers.
- 30 Additionally, the composite topsheet assembly is configured to avoid the formation of trough-like recesses adjacent the inner s~n~ing gathers, thus abating leakage by precluding significant collection or "puddling" of liquid just inwardly of the standing gathers. The arrangement of the bonds of the components W092/07533 PCT/US91/079'~
209~313 r 4 of the topsheet assembly acts in cooperation with the hydrophobic standing gathers to abate liquid movement past the st~n~;ng gathers, either by movement through, beneath, or over the gathers. The gathers thus function in the nature of outer boundary elements to confine liquid within the absorbent article. This effect can be enhanced by configuring the absorbent panel of the article at least in the crotch area, to be substantially positioned between the standing gathers. The resultant lo absence of absorbent material beyond the gathers further contributes to the superior containment characteristics of the present construction.
In accordance with the illustrated embodiment, the present disposable absorbent garment includes a backsheet, which is preferably liquid-impermeable, and an absorbent panel positioned on top of the backsheet.
The absorbent panel can be provided in any of a variety of forms, with absorbent matrices comprising combinations of comminuted wood pulp and superabsorbent polymeric materials being particularly preferred.
The present garment further includes a composite, three-component topsheet assembly positioned on top of the absorbent panel. The topsheet assembly includes a central portion which generally overlies the absorbent panel, and a pair of side marginal portions at respective opposite sides of the central portion. In a presently preferred form, the side marginal portions exhibit a significant degree of hydrophobicity and liquid impermeability, while the material of the central portion exhibits relatively greater hydrophilicity than the side marginal portions.
Each of the side marginal portions is characterized by three segments, which arrangement provides the desired containment characteristics for the product. In at least a crotch area of the garment, each ~g2/07533 PCT/US91/07913 -_ 5 _ 2092313 side marginal portion includes a first segment juxtaposed and bonded to the backsheet of the garment laterally outwardly of the associated absorbent panel.
Each side marginal portion further includes a second, intermediate segment adjacent the first segment, and a third S~An~; ng gather segment adjacent the second intermediate segment.
In accordance with the illustrated embodiment, each st~n~;ng gather segment includes an overturned free edge to thereby define a sleeve portion, with the garment including at least one elastic element extending within each of the sleeve portions along at least the crotch area of the garment. Additionally, at least one elastic element is preferably positioned between each of the first segments of the side marginal portions, and the juxtaposed backsheet, again at least in the crotch area of the absorbent garment. This arrangement provides desired elasticized leg op~nings of the garment.
The relative dispositions of the central and side marginal portions of the composite topsheet assembly have been particularly selected for enhanced performance. Specifically, the central portion of the topsheet assem~ly terminates at and is joined to each of the side marginal portions generally at the respective juncture of the second intermediate segment and the third standing gather segment. By this construction, the central portion is joined in spaced relationship, ~y the intermediate segment, to the backsheet at least in - 30 the crotch area of the absorbent garment. This configuration has been found to desirably avoid the formation of trough-like regions wherein liquid can collect and move past (i.e., through, beneath, or over) the standing gather constructions under the influence of pressure attendant to wearing.

W092/07533 PCT/USgl/O79 20g23 1~ - 6 -In the illustrated emho~iment, the absorbent panel is positioned substantially entirely inwardly of the base of each standing gather in the crotch area.
Thus, there is no gap or spacing between the marginal portions and the backsheet through which liquid might otherwise leak.
While it is generally preferred that the absorbent panel be substantially confined inwardly of the st~n~;ng gathers in the crotch area, the manner in which the central portion of the topsheet assembly is joined to each marginal portion in spaced relationship to the backsheet is believed to be particularly significant in abating leakage. Accordingly, a garment embodying the present invention may be configured such lS that the central portion is joined to each marginal portion at or just inwardly of the respective side edge of the absorbent panel. Even though a portion of the panel may thus extend beneath the standing gathers, the creation of trough-like regions is desirably avoided.
This arrangement can be desirable in light of normal manufacturing tolerances, which can make it difficult to consistently position the bond at each edge of the central portion in precise alignment with the respective edge of the absorbent panel. Thus, particularly in the case of relatively thin absorbent panels, it can be desirable to join the central portion to each marginal portion at, or inwardly of, the respective edge of the absorbent panel.
In known arrangements, the side margins of a topsheet are typically formed from the same material as its central portion which can contribute to leakage. In significant distinction, the side marginal portions of the present construction can be selected for leakage resistance, while the central portion can be independently selected to exhibit the desired degree of ~'~92/07533 PCT/US91/07913 -_ 7 _ 2092313 permeability to permit liquid to move therethrough to the absorbent panel.
In the illustrated emhoAiment, the absorbent panel of the construction has a generally hourglass or I-shaped configuration, and thus defines a pair of laterally extending ear portions at each of the front and rear waist portions of the garment. In these portions, the absorbent panel extends beneath the stAn~;ng gathers, but the preferred formation of the side marginal portions of the composite topsheet from hydrophobic material desirably minimizes any leakage from the ear portions. Additionally, the preferred use of hydrophobic material in these regions of the garment has been found to exhibit improved strength, and stretch and tear resistance atten~nt to use of the garment's adhesive tape tabs.
Other features and advantages of the present invention will become readily apparent from the following detailed description, the accompanying drawings, and the Arpe~e~ claims.
Brief Description Of The Drawinqs FIGURE 1 is a perspective view of a disposable absorbent garment embodying the principles of the present invention illustrated generally as it appears 2S when being worn;
FIGURE 2 is a top perspective view of the present absorbent garment generally in a form prior to use:
FIGURE 3 is a fragmentary, cross-sectional view taken along lines 3-3 of FIGURE 2; and FIGURE 4 is a fragmentary, cross-sectional view taken generally along lines 4-4 of FIGURE 2.
Detailed Description While the present invention is susceptible of embodiment in various forms, there is shown in the W092/07533 PCT/US91/0791~

drawings and will hereinafter be described a presently preferred embodiment, with the understanding that the present disclosure is to be considered as an exemplification of the invention, and is not intended to limit the invention to the specific embodiment illustrated.
With reference now to the drawings, therein is illustrated a disposable absorbent garment 10, illustrated as a disposable diaper, embodying the principles of the present invention. As used in the present disclosure, the term "diaper" is intended to refer to an absorbent garment which is worn by an individual for absorbing urine and/or fecal matter. It is to be understood that garments embodying the principles of the present invention can be appropriately sized for use by infants and children, and can further be sized for use by incontinent adults. Additionally, absorbent garments embodying the present invention may take the form of sanitary products, or absorbent diaper inserts.
With particular reference to FIGURE 2, absorbent garment 10 includes a rear waist portion 12, a front waist portion 14, and a crotch area 16 exten~; ng between the front and rear waist portions. The crotch area of the garment generally corresponds to that portion which is positioned between the legs of a wearer during use, and as used herein, comprises between about one-third and three-fourths of the longitudinally central portion of the garment.
For enhanced fit and comfort, garment 10 has a generally I-shaped, contoured configuration, with the crotch area 16 being relatively narrow by virtue of the formation of leg cutouts 18 at each of the side margins of the garment.

~92/07533 PCT/US91/07913 Convenient securement of the absorbent garment lo to a wearer is facilitated by the provision of a pair of adhesive-coated tape tabs 20 at respective opposite sides of the rear waist portion 12 of the garment. The tape tabs 20 are positioned for securement to the outside surface of the front waist portion 14, as illustrated in FIGURE 1, and to this end, a tape landing zone 22 is preferably provided. T~n~ing zone 22 typically comprises a strip of polymeric sheet material lo to which the tape tabs can be securely, yet removably applied, with the landing zone 22 desirably acting to reinforce the front outside surface of the garment so that removal and reapplication of the tape tabs 20 does not damage the garment.
With reference to FIGURES 2, 3, and 4, the absorbent garment 10 includes a preferably liquid-permeable backsheet 26 which generally defines the outer surface of the garment. The liquid impermeable characteristics of the back-ch~et act to prevent leakage of liquid through the backsheet for the desired containment characteristics. A wide variety of suitable polymeric film materials can be employed for the backsheet 26, such as a polyethylene sheet having a thickness on the order of 0.0005 to 0.001 inches.
Polyethylene terephthalate sheet material having a thiCk~Pcc of approximately 0.0005 to 0.001 inches may alternately be employed. Nonwoven materials being exhibiting liquid-impermeability can be used, as can composite or laminate sheet materials such as comprising integrated nonwoven fabric and polymeric film layers.
Absorbent garment 10 further includes an absorbent panel 28 positioned on top of the backsheet 26. The absorbent panel preferably comprises an absorbent matrix including comminuted wood pulp, sometimes referred to as wood fluff, and superabsorbent W092/07533 PCT/US91/0791~

2092313 - lO
material, which may comprise superabsorbent polymers or the like. Absorbent matrices comprising blends and/or layers of such absorbent materials can be employed. If desired, the superabsorbent material may be more heavily concentrated in specifically selected regions of the absorbent panel. Additionally, an absorbent matrix formed in accordance with U.S. Patent No. 4,573,988, to Pieniak, comprising a compressed composite absorbent structure including a resilient web of fibers having superabsorbent material incorporated therein, can be used.
In accordance with the present invention, absorbent garment 10 includes a composite, three-component topsheet assembly 30 positioned on top of the absorbent panel 28. The three-component assembly includes a central liquid-permeable portion 32 which generally overlies the absorbent panel 28, and a pair of side marginal portions 34 joined to respective opposite side edges of the central portion 32.
As best shown in FIGURE 3, each of the side marginal portions 34 of the topsheet assembly 30 includes a plurality of segments which, at least in the crotch area 16 of the diaper, are arranged relative to central portion 32 and absorbent panel 28 to provide enhanced containment and leakage-resistance.
Specifically, each side marginal portion 34 includes a first outer segment 36 juxtaposed and joined to the underlying bac~ch~et 26 laterally outwardly of the side edge of absorbent panel 28. Each side marginal portion 34 further includes a second, intermediate segment 38 adjacent the first segment 36 and positioned generally inwardly thereof. A third, st~n~;ng gather segment 40 of each side marginal portion is positioned adjacent the secon~, intermediate segment, and is ~92/07533 PCT/US9l/07913 configured to provide one of the two inner standing gather constructions of-the garment.
To this end, each stAn~ing gather segment 40 includes an overturned free edge to thereby define a sleeve portion 42. In accordance with the illustrated embodiment, it is presently preferred that the free edge of each standing gather be overturned inwardly toward the longitudinal centerline of the absorbent garment, particularly when the longitl~i n~ 1 end portions of each standing gather are secured inwardly, as will be further described.
The sleeve portion 42 of each standing gather segment 40 is secured in its overturned position by suitable bonding of the segment to itself, with a spray adhesive 44 being presently preferred. In order to achieve the desired gathering effect for each st~n~ i ng gather segment, at least one elastic element 46 extends within the sleeve portion 42-along at least the crotch area 16 of the garment. While various techniques may be employed, it is presently preferred that the st~ing gather elastic element 46 be applied to the nonwoven material from which the side marginal portion 30 is formed by securing the elastic to the nonwoven material with the elastic in an extended or stretched condition.
2S The adhesive 44 is preferably employed for both securing the elastic element 46 to the stA~ing gather segment 40, as well as for formation of sleeve portion 42.
In the illustrated embodiment, including the hourglass-shaped absorbent panel 28, each of the first outer segments 36 and the third st~n~i ng gather segment 40 are of a substantially constant dimension throughout the length of the garment 10. In col.~Last, each second intermediate segment 38 varies in dimension, being relatively narrow at the crotch area 16 of the garment, and relatively wider at each of the front and rear waist W092/07533 PCT/US91/0791~

20`9`~,~3il3 portions 12 and 14 whereat the absorbent panel extends beneath each intermediate segment.
With further reference to FIGURE 3, any of a variety of tech~iques may be employed for securing the s first segment 36 of each side marginal portion 34 to the associated backsheet 26. It is presently preferred that a spray adhesive 48 be used for this purpose. It is also presently preferred that one or more leg elastic elements be provided in this region to thereby lo elasticize each leg opening, generally at each leg cut-out 18, for the desired fit and containment. In the illustrated embodiment, a pair of leg elastic elements 50 are provided between first segment 36 and backsheet 26, with the spray adhesive 48 acting to secure the elastic elements in position. In accordance with known formation techniques, elastic elements 50 are integrated with the associated backsheet and topsheet assembly in an extended or stretched condition, whereby the absorbent garment 10 is effectively gathered to form an elasti,cally extensible structure.
As illustrated, opposite side edges of central portion 32 of topsheet assembly 30 are respectively joined to the side marginal portions 34. Specifically, each of the side edges of the central portion 32 is joined to the respective one of the side marginal portions generally at the juncture of the C~conA and third segments 38 and 40 of the side marginal portion.
While stAnAArd gluing methods can be used, it is presently preferred that this be achieved by the provision of a sonic bond 52 which extends longitn~;nAlly of the garment (generally as illustrated in phantom line in FIGURE 2) thereby integrating the topsheet assembly.
Significantly, this relative disposition of the sonic bond 52 acts to space the side edge of the ~'~92/07533 PCT/US91/07913 -- 13 _ 2 0~92 3'1 3 central portion 32, at least in the crotch area 16, from the backsheet 26 of the garment by the dimension of the respective second intermediate segment 38. This preferred configuration has been found to desirably avoid formation of trough-like regions just inwardly of the stA~;ng gather segments 40, thereby acting to avoid collection of liquid in such regions, which collection is believed to contribute to leakage of the garment.
In the illustrated embodiment, the absorbent lo panel 28 is positioned substantially between second and third segments 38 and 40 of the side marginal portions 30, at least in the crotch area 16. While such an arrangement is desirable, normal manufacturing tolerances and variances can make it difficult to precisely align the bond 52 with the edge of the panel 28. Additionally, the nonwoven fabric from which central portion 32 is typically formed exhibits some extensibility, which can permit the base of each st~n~;ng gather segment 40 to shift laterally outwardly.
Since it is most preferred that to avoid creating trough-like regions adjacent the s~n~;ng gathers, the bonds 52 can be positioned generally at or just inwardly of the side edges of the panel 28. Even though portions of the panel may thus extend beneath the third s~n~ing gather segments 40, formation of the side marginal portions 30 from material exhibiting significant hydrophobicity has been found to abate leakage of liquid from those panel portions which extend beneath the standing gather elements. As will be - 30 appreciated, use of a relatively thin absorbent panel 28, and the desire to avoid forming trough-like regions adjacent the standing gathers, calls for the preferred disposition of bonds 52 generally on top of such a thin panel.

W092/07533 PCT/US91/0791~
~092313 As shown in FIGURE 1, the hourglass shape of absorbent panel 28, including the provision of laterally exten~;ng ear portions in the front and rear waist portions 12 and 14, results in the ear portions of the s absorbent panel exte~ing beneath the second intermediate segment 38 of each side marginal portion in the waist portions of the garment. However, the nonwoven material from which the marginal portions are formed is preferably selected to exhibit sufficient hydrophobicity so as to substantially preclude the possibility of liquid from the ear portions of the absorbent panel moving toward the wearer of the garment.
Additionally, materials which exhibit the desired hydrophobicity have further been found to provide enhanced strength, and stretch and tear resistance, thus promoting secure and convenient use of the tape tabs 20.
Referring to FIGURE 4, the preferred configuration of each of the front and rear waist portions of the garment lO is illustrated. As will be observed, it is preferred that the longit~l~;nAl end portions of each of the stAnAing gather segments 40 of the side marginal portions 30 be secured inwardly to the central portion 32 of the topsheet assembly. To this end, a sonic bond 54 is preferably provided at each of the longitllAinAl end portions of the standing gather segments (see FIGURE 2). As is also illustrated in FIGURE 4, it is presently preferred that the garment 10 be provided with front and rear waist elastic elements 56, which may comprise suitable foam elastic material for enhanced fit and comfort.
As noted above, it is preferred that the free edge of each st~nAing gather segment 40 be overturned inwardly toward the garment centerline, particularly when the end portions of the standing gather segments 40 are secured inwardly as shown in solid line in FIGURE 4.

~92/07533 PCT/US91/07913 -- 15 ~ ~ng2 313 This is aesthetically preferred since the edge of the gathered material at sleeve portion 42 is generally concealed, and also acts to avoid the material edge contacting the wearer of the garment.
~ However, the standing gather segments can be otherwise configured. For example, at least one of the it~l~ i nA 1 end portions of each standing gather segment 40 can be secured outwardly to at least one of the respective first and second segments 36, 38, as illustrated in phantom line in FIGURE 4, in which event it can be desirable to have the free edge of each standing gather segment be overturned outwardly away from the garment centerline, as shown. It can be particularly desirable to secure the rearward longitudinal portions of the st~n~ ing gather segments inwardly (to central portion 32) and the forward longitudinal portions outwardly (to at least one of the first and second segments 36, 38), thereby forming a pouch-like construction in the forward portion of the garment (which portion ordinarily receives the most liquid during use).
As will be appreciated, a wide variety of materials may be employed for fabrication of the composite topsheet assembly 30. Nonwoven fabric materials are presently preferred, with the side marginal portions 34 preferably comprising nonwoven materials exhibiting a relatively high degree of h~d~o~hobicity. One suitable material for the side marginal portions is spunbonded polypropylene-nonwoven fabric having a basis weight in the range of about 0.3 to 0.8 ounces/square yard and a bond area in the range of about 7% to 20%, with a basis weight of about 0.5-0.6 ounces/square yard and an 18% bond area being particularly preferred. When untreated, this material exhibits the desired degree of hydrophobicity. One 2~923 l3 _ 16 -commercially available material of this type is available from Fiber Web of America, Greenville, SC, under the product designation Unicorn CelestraTM.
The central portion 32 of the composite topsheet assembly may also comprise a polypropylene nonwoven fabric having a basis weight and bond area as described above for side marginal portions 34. While the central portion 32 of an absorbent garment embodying the present invention can be selected to exhibit relatively high or relatively low liquid impermeability, it is presently preferred that the central portion 32 be selected to exhibit significantly greater hydrophilicity, and thus greater liquid permeability, than side portions 34. To this end, polypropylene nonwoven material such as described above is ordinarily treated with a surfactant to achieve the desired hydrophilicity Alternately, a l.yd~o~hobic fabric having apertures to permit liquid passage therethrough may be employed.
In summary, the present construction has been found to provide desirably enhanced containment characteristics. By the arrangement of the bonds at 48 and 52, plus the use of the preferred hydrophobic material for side marginal portions 34, the marginal portions function in the nature of shields at the sides of the absorbent panel 28 to abate leakage.
Additionally, the hon~ i ng of the marginal portions to the backsheet avoids the creation of gaps or the like through which leakage might otherwise leak from the construction.
From the foregoing, it will be observed that numerous modifications and variations can be effected without departing from the true spirit and scope of the novel concept of the present invention. It is to be understood that no limitation with respect to ~'~92/07533 PCT/US91/07913 - 17 _ ~ 092 3`13 the specific embodiment illustrated herein is intended or should be inferred. -The disclosure is intended to cover by the appended claims all such modifications as fall within the scope of the claims.

Claims (20)

WHAT IS CLAIMED IS:
1. A disposable absorbent garment, comprising:
a backsheet;
an absorbent panel positioned on top of said backsheet and a composite three-component topsheet assembly positioned on top of said absorbent panel, said topsheet assembly comprising a central portion, and a pair of side marginal portions positioned at respective opposite side edges of said central portion, each said side marginal portion including, at least in a crotch area of said absorbent garment, a plural-ity of segments including a first segment juxtaposed and bonded to said backsheet laterally outwardly of said absorbent panel, a second intermediate segment adjacent said first segment, and a third standing gather segment adjacent said second intermediate segment, said third standing gather segment of each said side marginal portion including an overturned free edge, said central portion of said topsheet assembly terminating at and being joined to each said side marginal portion with bond means positioned at a respective juncture of said second intermediate segment and said third standing gather segment in spaced relationship to said overturned free edge, so that the said central portion is joined to the respective side marginal portion with said bond means positioned in spaced relationship, by the respective second intermediate segment, to said backsheet, whereby said bond means is free from attachment to said backsheet and is positioned generally at a respective upper edge portion of said absorbent panel generally in a plane of an upper surface of said absorbent panel, at least in the crotch area of said absorbent garment, to thereby avoid creation of a trough-like region inwardly of each said standing gather segment.
2. A disposable absorbent garment in accordance with claim 1, wherein said overturned free edge of each said third standing gather segment of each said side marginal portion of said composite topsheet assembly defines a sleeve portion, said garment including at least the elastic element extending within each said sleeve portion along at least the crotch area of said garment.
3. A disposable absorbent garment in accordance with claim 2, wherein said free edge of said standing gather segment of each said side marginal portion is overturned inwardly toward a longitudinal centerline of said absorbent garment.
4. A disposable absorbent garment in accordance with claim 2, including at least one elastic element positioned between each said first segment of each said side marginal portion of said composite topsheet assembly and the backsheet at least in the crotch area of said absorbent garment.
5. A disposable absorbent garment in accordance with claim 2, wherein opposite longitudinal end portions of said standing gather segment of each said side marginal portion are secured inwardly to said central portion of said composite topsheet assembly.
6. A disposable absorbent garment in accordance with claim 2, wherein said bond means are sonic bonds which join said central portion of said topsheet assembly to said side marginal portions.
7. A disposable absorbent garment in accordance with claim 2, wherein said free edge of said standing gather segment of each of said side marginal portions is overturned outwardly away from a longitudinal centerline of said absorbent garment.
8. A disposable absorbent garment in accordance with claim 1, wherein said central portion of said composite topsheet assembly exhibits greater hydrophilicity than said side marginal portions of said assembly.
9. A disposable absorbent garment, comprising:
a liquid impermeable backsheet;
an absorbent panel positioned on top of said impermeable backsheet;
a composite, three-component topsheet assembly positioned on top of said absorbent panel, said topsheet assembly comprising a central portion, and a pair of side marginal portions positioned at respective opposite sides of said central portion, each said side marginal portion including, in a crotch area of said absorbent garment, a plurality of segments including a first segment juxtaposed and bonded to said backsheet laterally outwardly of said absorbent panel, a second intermediate segment adjacent said first segment, and a third standing gather segment adjacent said second intermediate segment, said third standing gather segment of each said side marginal portion of said topsheet assembly including an overturned free edge to thereby define a sleeve portion, said garment including at least one elastic element extend-ing within each said sleeve portion along at least the crotch area of said garment, and at least one elastic element positioned between each said first segment of each said side marginal portion of said composite topsheet assembly and the backsheet at least in the crotch area of said absorbent garment, said central portion of said topsheet assembly being joined to each said side marginal portion with bond means positioned at a respective juncture of said second intermediate segment and said third standing gather segment in spaced relationship to said overturned free edge, so that said central portion is joined to the respective side marginal portions with said bond means positioned in spaced relationship, by the respective second intermediate seg-ment, to said backsheet, whereby said bond means is free from attachment to said backsheet and is positioned gen-erally at a respective upper edge portion of said absorbent panel generally in a plane of an upper surface of said absorbent panel, at least in the crotch area of said absorbent garment, to thereby avoid creation of a trough-like region inwardly of said standing gather segment.
10. A disposable absorbent garment in accordance with claim 9, wherein each of said side marginal portions comprises hydrophobic spunbonded polypropylene fabric material having a basis weight of 0.3 to 0.8 ounces/square yard and a bond area in the range of about 7% to 20%.
11. A disposable absorbent garment in accordance with claim 10, wherein said central portion of said composite topsheet assembly exhibits greater hydrophilicity than said side marginal portions of said assembly.
12. A disposable absorbent garment in accordance with claim 9, wherein longitudinal end portions of said standing gather segments of said side marginal portions are secured inward-ly to said central portion of said composite topsheet assembly.
13. A disposable absorbent garment in accordance with claim 12, wherein said free edge of said standing gather segment is overturned inwardly toward a longitudinal centerline of said absorbent garment.
14. A disposable absorbent garment in accordance with claim 9, wherein at least one of the longitudinal end portions of each said standing gather segment of each said side mar-ginal portion is secured outwardly to at least one of the respective first and second segments of the side marginal portion.
15. A disposable absorbent garment in accordance with claim 14, wherein a rearward longitudinal end portion of each said standing gather segment is secured inwardly to said central portion of said topsheet assembly, and a forward longitudi-nal end portion of each standing gather segment is secured outwardly to at least one of the respective first and second segments of the side marginal portion.
16. A disposable absorbent garment in accordance with claim 9, wherein said free edge of said standing gather segment of each of said side marginal portions is overturned outwardly away from a longitudinal centerline of said absorbent garment.
17. A disposable absorbent garment, comprising:
a backsheet;
an absorbent panel positioned on top of said backsheet;
and a composite three-component topsheet assembly positioned on top of said absorbent panel, said topsheet assembly comprising a central portion, and a pair of side marginal portions positioned at respective opposite sides of said central portion, each said side marginal portion including, in a crotch area of said absorbent garment, a plurality of segments including a first segment juxtaposed and bonded to said backsheet laterally outwardly of said absorbent panel, a second intermediate segment adjacent said first segment, and a third standing gather segment adjacent said second intermediate segment, said third standing gather segment of each said side marginal portion of said topsheet assembly including an overturned free edge to thereby define a sleeve portion, said garment including at least one elastic element extending within each said sleeve portion along at least the crotch area of said garment; and at least one elastic element positioned between each said first segment of each said side marginal portion of said composite topsheet assembly and the backsheet at least in the crotch area of said absorbent garment, said central portion of said topsheet assembly being joined to each said side marginal portion with bond means positioned at a respective juncture of said second intermediate segment and said third standing gather segment in spaced relationship to said overturned free edge, so that the said central portion is joined to the respective side marginal portions with said bond means positioned in spaced relationship, by the respective second intermediate segment, to said backsheet, whereby said bond means is free from attachment to said backsheet and is positioned generally at a respective upper edge portion of said absorbent panel generally in a plane of an upper surface of said absorbent panel, at least along a portion of the length of the crotch area of said absorbent garment.
18. A disposable absorbent garment in accordance with claim 17 wherein said central portion of said composite topsheet assembly exhibits greater hydrophilicity than said side marginal portions of said assembly.
19. In a disposable absorbent garment in accordance with claim 17 wherein opposite longitudinal end portions of said standing gather segment of each said side marginal portion are secured inwardly to said central portion of said composite topsheet assembly.
20. A disposable absorbent garment in accordance with claim 17 wherein each said side marginal portion comprises hydrophobic spunbonded polypropylene fabric material having a basis weight of 0.3-0.8 ounces/square yard and a bond area in the range of about 7% to 20%.
CA002092313A 1990-11-05 1991-10-25 Disposable absorbent garment with composite topsheet assembly Expired - Lifetime CA2092313C (en)

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US07/608,809 US5275590A (en) 1990-11-05 1990-11-05 Disposable asborbent garment with composite topsheet assembly

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CA2092313C true CA2092313C (en) 1995-11-21

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CA2092313A1 (en) 1992-05-06
US5275590A (en) 1994-01-04
MX9101934A (en) 1992-06-01
US5403301A (en) 1995-04-04

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