CA2033608A1 - Multilayer coated abrasive element for bonding to a backing - Google Patents

Multilayer coated abrasive element for bonding to a backing

Info

Publication number
CA2033608A1
CA2033608A1 CA2033608A CA2033608A CA2033608A1 CA 2033608 A1 CA2033608 A1 CA 2033608A1 CA 2033608 A CA2033608 A CA 2033608A CA 2033608 A CA2033608 A CA 2033608A CA 2033608 A1 CA2033608 A1 CA 2033608A1
Authority
CA
Canada
Prior art keywords
metal
layer
bonding
applying
tungsten
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA2033608A
Other languages
French (fr)
Other versions
CA2033608C (en
Inventor
Ralph M. Horton
Royce A. Anthon
James T. Hoggins
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saint Gobain Abrasives Inc
Original Assignee
Ralph M. Horton
Royce A. Anthon
James T. Hoggins
Norton Company
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ralph M. Horton, Royce A. Anthon, James T. Hoggins, Norton Company filed Critical Ralph M. Horton
Publication of CA2033608A1 publication Critical patent/CA2033608A1/en
Application granted granted Critical
Publication of CA2033608C publication Critical patent/CA2033608C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/06Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
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    • C04B37/00Joining burned ceramic articles with other burned ceramic articles or other articles by heating
    • C04B37/02Joining burned ceramic articles with other burned ceramic articles or other articles by heating with metallic articles
    • C04B37/023Joining burned ceramic articles with other burned ceramic articles or other articles by heating with metallic articles characterised by the interlayer used
    • C04B37/026Joining burned ceramic articles with other burned ceramic articles or other articles by heating with metallic articles characterised by the interlayer used consisting of metals or metal salts
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    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/52Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
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    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/89Coating or impregnation for obtaining at least two superposed coatings having different compositions
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/14Anti-slip materials; Abrasives
    • C09K3/1436Composite particles, e.g. coated particles
    • C09K3/1445Composite particles, e.g. coated particles the coating consisting exclusively of metals
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    • C04B2235/656Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
    • C04B2235/6567Treatment time
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    • C04B2237/61Joining two substrates of which at least one is porous by infiltrating the porous substrate with a liquid, such as a molten metal, causing bonding of the two substrates, e.g. joining two porous carbon substrates by infiltrating with molten silicon
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Abstract

ABSTRACT
To prevent thermal stress from damaging a PCD or diamond, multilayer metal coatings for bonding polycrystalline diamond compacts and diamond crystals to a matrix comprise a first metal layer of a refractory metal, such as tungsten, a compliant metal layer of copper, and an outer metal layer of a refractory metal such as tungsten. Metallic bonding layers of a metal, such as nickel, are placed between the tungsten and copper layers for improved bonding. The method of manufacturing multilayer metal coatings comprises applying the inner metal layer by chemical vapor deposition, applying the first bonding layer metal by electrolytic deposition, applying the compliant layer metal by electrolytic deposition, applying the second bonding layer by electrolytic deposition and applying the outer layer by chemical vapor deposition.
A superabrasive tool element comprises a coated diamond product bonded either to a matrix comprising tungsten carbide or iron powder or to a cemented tungsten carbide support.
CA002033608A 1990-01-05 1991-01-04 Multilayer coated abrasive element for bonding to a backing Expired - Fee Related CA2033608C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US07/461,387 US5049164A (en) 1990-01-05 1990-01-05 Multilayer coated abrasive element for bonding to a backing
US07/461,387 1990-01-05

Publications (2)

Publication Number Publication Date
CA2033608A1 true CA2033608A1 (en) 1991-07-06
CA2033608C CA2033608C (en) 1994-05-03

Family

ID=23832354

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002033608A Expired - Fee Related CA2033608C (en) 1990-01-05 1991-01-04 Multilayer coated abrasive element for bonding to a backing

Country Status (6)

Country Link
US (1) US5049164A (en)
EP (1) EP0439017B1 (en)
AU (1) AU625043B2 (en)
CA (1) CA2033608C (en)
DE (1) DE69115511T2 (en)
NO (1) NO910034L (en)

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US5049164A (en) 1991-09-17
NO910034D0 (en) 1991-01-04
AU625043B2 (en) 1992-06-25
EP0439017A1 (en) 1991-07-31
CA2033608C (en) 1994-05-03
EP0439017B1 (en) 1995-12-20
NO910034L (en) 1991-07-08
DE69115511T2 (en) 1996-07-25

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