CA1331342C - Compressed-molded preparations - Google Patents

Compressed-molded preparations

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Publication number
CA1331342C
CA1331342C CA000587303A CA587303A CA1331342C CA 1331342 C CA1331342 C CA 1331342C CA 000587303 A CA000587303 A CA 000587303A CA 587303 A CA587303 A CA 587303A CA 1331342 C CA1331342 C CA 1331342C
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CA
Canada
Prior art keywords
coated
compressed
molded
granules
preparation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA000587303A
Other languages
French (fr)
Inventor
Toshiaki Horie
Minoru Okada
Akira Iwasa
Hirohisa Okuyama
Syuichi Kasai
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SSP Co Ltd
Original Assignee
SSP Co Ltd
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Filing date
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Publication of CA1331342C publication Critical patent/CA1331342C/en
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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/20Pills, tablets, discs, rods
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/20Pills, tablets, discs, rods
    • A61K9/2072Pills, tablets, discs, rods characterised by shape, structure or size; Tablets with holes, special break lines or identification marks; Partially coated tablets; Disintegrating flat shaped forms
    • A61K9/2077Tablets comprising drug-containing microparticles in a substantial amount of supporting matrix; Multiparticulate tablets
    • A61K9/2081Tablets comprising drug-containing microparticles in a substantial amount of supporting matrix; Multiparticulate tablets with microcapsules or coated microparticles according to A61K9/50

Abstract

ABSTRACT OF THE DISCLOSURE
Compressed-molded preparations are disclosed. In the preparation coated granules of a pharmaceutical composition are compressed and molded together with non-coated component(s) containing 10% or more by weight of non-swelling polymers. According to the preparation there is little breakdown of the coating of coated granules at the time of compressing and molding, and the rate of disintegration, and in turn, the release rate of the pharmaceutical component, can be freely controlled or modulated.

Description

133134~
TITLE OF THE INVENTION
COMPRESSED-MOLDED PREPARATIONS
BACKGROUND OF THE INVENTION
Field of the Invention:
The present invention relates to compressed-molded preparations in which a compo ition comprising coated granules of a pharmaceutical component is compressed and molded to give a single dosage form. More particularly, the invention rslates to compressed-molded preparations in which there is little breakdown of the coating of coated granule~
at the time of compressing and molding, and al~o, to preparation~ in which the rate of disintegration, and in turn, the release rate of the pharmaceutical component, can be freely controlled or modulated.
Description of the Back~round:
It i~ well known that granules coated with coatings possessing water insoluble, intestinally soluble, acid soluble, or water soluble features can be used in order to obtain granules having sustained-relea3e characteristics, or taste- and smell-masking characteristics. ~owever, when the coated granules are processed to form compressed-molded tablet preparations, the coating of the coated granule i5 very often destro~ed by the pressure which i~ applied, thus damaging the function of the coatings. Since advanced and sophisticated technologies are needed because of this reason, coated granule preparations are usually markated as they are or in capsule form.
A~ a means to ~olve such problems, a method for -: :

~- i . :~
,, ~ .

preparing tablets which involves using microcrystalline cellulose together with the coated granules has been proposed (Japanese Patent Laid-open No. 221115/1986).
However, when a large amount of microcrystalline cellulose is used in the non-coated component, the stability of the active components may be lost or damaged, or the manufacturing procedure of the preparation may become difficult, depending upon the form of the non-coated component, or the active drug ingredient or the compound used for producing the coated granules. Also, because the disintegrability of microcrystalline cellulose i8 high, it is difficult to control the rate of movement of the coated granules in the alimentary canal, as well as the release rate of ~he active ingredient from the non-coated component.
In view~of such a present ~ituation, the inventors carried out research related to compressed-molding of - :
compositions. containing coated granules. As a result of the :¦
research, it was discovered that by formulating a non-swelling polymer into the non-coated components, compre~sed-molded preparations could be obtained which were hard enough for practical use, and yet of which coating applied to the coated granules was resistant to de~truction. Also, it was found that the disintegration characteris~ics of the~
compressed-molded preparations as well as the release characteristics of the active ingredient could be. freely controlled or modulated by controlling the amount of non-swelling polymers to be formulated and also by adding B

disintegrator~, waxes, etc. SUCh findings have led to the completion of the present invention.
SUMMARY OF THE INVENTION .-Accordingly, an object of this invention is to provide a compressed-molded preparation comprising coated granules of a pharmaceutical composition comprising a pharmaceutically active component; and a non-coated component containing 10% or more by weight of non-swelling polymers and not containing a substantial amount of microcrystalline cellulose;
wherein said coated granules are compressed and molded together with said non-coated component.
Another ob~ect of this invention is to provide said compressed-molded preparation~, wherein said coated granules are comprised of the pharmaceutical composition which is coated with one or more members selected from the group consisting of water insoluble polymers, intestinally ~oluble polymers, paraffin waxes, higher alcohol~, higher fatty acid esters, and higher fatty acids or their salts.
Still another ob~ect of this invention is to provide said compressed-molded preparations possessing, on top of said layer of a coated materiaI, a protective coating layer of a water soluble polymer or an acid soluble polymer.
One more ob~ect of this invention is to provide a compre~sed-molded preparations, wherein said coated granules - are comprised of a pharmaceutical composition (comprising diclofenac sodium and an organic acid) on which a sustained-release coating is coated.
- Other ob~ects, features and advantages of the invention will hereinafter become more readily apparent from the following description. 3 , ~

' " -, DETAILED DESCRIPTION OF THE INVENTION
AND PREFERRED EMBODIMENTS
In the present invention, the coated granule cnn be any pharmaceutical composition which is produced by conventional granulation method~, inssmuch as the same contains an active ingredient and possesses a coating.
There i~ no particular limitation or restriction as to the compound used as the coating. Specific example~ which can be given include water insoluble polymers ~uch as ethylcellulose, ~minoalkyl methacrylate copolymer, polyvinyl acetate, poly~inyl chloride, polyethylene, and the like;
intestinally soluble polymers such as cellulo~e acetata phthalate, hydroxypropyl methyl cellulose phthalate, hydroxypropyl methylcellulose acetate succinate, carboxymethylethylcellulose, styrene-acrylic acid copolymer, methacrylic acid copolymer, maleic anhydride copolymer, shellac, and the like; paraffin waxes such as paraffin, microcrys~llin.e wax, and the like; higher alcohols ~uch a~
~tearyl alcohol, cetyl alcohol, and the like; higher fatty acid esters such as glycerine esters of fatty acid, hydrogenated oils, carnauba wax, beeswax, Japan (haze) wax, and the like; higher fatty acids such as stearic acid, palmitic ~cid, myristic acid, behenic ~cid, and the l;ke (or the sodium, calcium or magnesium salts of these higher fatty acids), acid soluble polymer~ such as polyvinylacetal diethylaminoacetate, aminoalkyl methacrylate copolymer and the like; and water soluble polymers such as ~' ~: ' , " ~ , " , ~ 33 1 3~

hydroxypropyl methylcellulose, methylcellulose, hydroxypropyl cellulose, polyvinyl pyrrolidone, polyethylene glycol, gelatin, and the like. These compounds can be used alone or in combinations of two or more.
Al~o, coated granules with a primary coating layer comprising one or more types of compounds from among water in~oluble polymers, intestinally soluble polymers~ paraffin waxes, higher alcohols, fatty acid esters, and higher fatty acid or their ~al~s, on the pharmaceutical composition, and further with a protective coating on top of thi~ primary coating layer which is compri~ed of water soluble or acid soluble polymers, can provide even greater protection a~ains~ destruction of the coating at the time of compressing-molding.
Here, the same compounds as m~ntioned previou~ly are u~ed as the coating for the primary coating and the protective coating.
A pharmaceutical composition which comprises diclofenac sodium as an active ingredient together with an organic acid, if applied a sustained-release coating to form coated granules, can be made into a long-laYting preparation which gives a decreased maximum plasma diclofenac concentration, causes decreased side effects, and yet maintains a constant plasma diclofenac concentration for a prolonged time.
There is no particular limitation or restriction on the organic acids which can be used. Specific examples which can be given include citric acid, ascorbic acid, fumaric acid, tartaric acid, succinic acid, malic acid, and adipic G~
,` , . . . .

` 1 331 342 acid, as well a~ mixtures of any of these compounds. It is desirable to formulate 2 parts or more by weight of organic acid to 100 parts by weight of diclofenac sodium.
As the sustained-release coating, the previously mentioned water insoluble polymers, intestinally soluble polymers, paraffin waxes, higher alcohol~, higher fatty acid esters, higher fatty acids or their salts, and the like, can be given as examples. These compounds can be used alone or in combinations of two or more.
The coated granule~ are produced by various methods.
One method involves granulating the pharmaceutical composition by a conventional method and then applying a coating to the granules. Anothex involves producing coated granules by methods ~uch as microencap~ulation of the pharmaceutical composition.
The amounts of coating material~ differ depending upon the type of the coated materials. Normally, it accounts for 1 to 80%, on a weight ba~is, of the pharmaceutical composition, with 3 to 60% being the most de3irable.
The compressed-molded preparations of the present invention can be prepared using non-coated component~
containing the non-~welling polymers as is, or after processing such components into powder for tablet use by using dry or wet granulation methods. Such non-coated components or the powder~ are then mixed with the granules of coating material and molded by any of known compre~sion-molding methods.

,; " " , ~ , . . .

The desirable non-swelling polymers for use here are those possessing a high degree of compressability/moldability, as well a~ a low degree of disintegration characteri~tic.
Specific examples which can be given include water insoluble polymers ~uch as ethylcellulose, aminoalkyl methacrylate copolym~r, polyvinyl acetate, polyvinyl chloride, polyethylene, and the like; intestinally soluble polymers such as cellulose acetate phthalate, hydroxypropyl methylcellulose phthalate, hydroxypropyl methylcellulose acetate succinate, carboxymethylethylcellulose, styrene-acrylic acid copolymer, methacrylic acid copolymer, maleic anhydride copolymer, and the like; acid soluble polymers such as polyvinylacetal diethyl d no acetate, amlnoalkyl methacrylate copolymer E, and the like; and w~ter 801uble polymers ~uch a~ hydroxypropyl methylcellulose, methylcellulo~e, hydroxypropyl cellulo3e, polyvinyl-pyrrolidone, and the like. These compounds can be used alone or in combinations of two or more.
In order to prevent the destruction of the coating of the -oated granules and to control or modulate the disintegration characteristics of the coating, the amount of the non-swelling polymers to be formulated must be greater than 10% by weight of the ~mount of the non-coated components. It i8 possible to formulate the active ingredient into these non-coated component~. In particular, when the drug ingredient is diclofenac sodium, a preparation having an excellent prolonged effect can be obtained, if the percentage of non-coated diclofenac ~odium added to the non-,~ ' '' " ' I ~ , '~G , : : ' ' ' ' f~f~

coated components is between 10 and 50%, especially 20 to40%, on a weight basi~, of the total amount of diclofenac sodium~
To the compre~sed-molded preparation of the present invention, appropriate well known substances, such as vehicles, binders, disintegrators, di3integration retarding agent~, lubricants, coloring agen~s, flavoring sub~tance~, ~tabilizers, and the like can be formulated as desired.
The compre~sed-molded ~reparation obtained in this way can also be proces~ed into a film-coated tablet, a sugar-coated tablet, a press-coated tablet, or a multi-layered tablet.
The compres~ed-molded preparation thus prepared according to the present invention, when combined w~th the special characteristics of the coating granule, or also, with the ~pecial characteristics of the active ingredient, can be u~ed a~ a ~ingle dosage form which is hard enough for practical use, without impairing the function of the coating of the coated granule. In addition, the release rate of the active component from the non-coated component, as well as the di~integration time of the compressed-molded preparation, can be controlled or modulated.
Therefore, the preparations are easier to administer and can impart a more prolonged drug effect than sustained-relea~e preparation~ using coated granules alone.
Other features of the invention will become apparent in the course of the following description of the exemplary embodiments which are given for illustration of the invention and are not intended to be limiting thereof.

EXAMPLES
Example 1 1) Preparation of Non-coated Granules (a): -800 g of diclofenac sodium was mixed with 280 g of corn starch and pulverized, resulting in fine powders. This fine powder~f were processed to produce spherical granules, uf~fing 720 g of purified sucrose that had beefn obtained by sifting through a 20-28 mesh sieve as a core, while pouring a solution of hydroxypropyl cellulose (25 g) which had been dissolved in 475 g of ethyl alcohol. The gran~les were then dried for 3 hours at 55-C. Theso dried granules were then passed through a 14 mesh sieve followed by passage through a 28 mesh sieve.
The granules which did not go through the 28 mesh sieve were taken as non-coated g~anules (a).
2) Preparation of Coated Granules (b):
Coated granules (b) were produced according to a conventional spray coating method as follows: 600 g of non- I
coated granules (a) produced in 1) above was placed into a f fluid-type coating apparatus, followed by spray coating using 1263 g of the coating liquid having the composition ~-listed below. The weight of the coating with respect to the weight of the non-coated granule was 8%.

B

, Composition of Coating Liquid %
Ethylcellulose 2.7 Polyvinylpyrrolidone K-300.9 Talc 0.2 Ethyl alcohol 96.2 . .. .. _ .. _ _ .
Total 100.0 Example 2 Preparation of Coated Granule (c):
Coated granules (c) were produced according to a conventional spray coating method as follow~: 600 g of non-coated granuls (a) obtained in ~xample 1 was placed into a fluid-type coating apparatus, followed by spray coating using 1667 g of the coating liquid having the composition listed below. The weight of the coating with respect to the weight of ~he non-coated gxanule was 20%.

Composition of Coating Liquid %
: Aminoalkyl methacrylata6.5 copolymer L
Glycerin ester of fatty acid 0.5 $alc 0.2 Ethyl alcohol 92.8 Total 100.0 8xample 3 i) Preparation of Compres~ed-Molded Preparation (d-l):
500 g of the non-coated granules (a) produced in 1), .~..

Example 1, was placed in a small coating pan. The pan was rotated at 35 rpm while sending ho~ air through at 90 C. 40 g of hydrogenated castor oil was poured and when the hydrogenated oil began to melt, 80 g of magnesium stearate was added in five 16 g portions to make it adhere onto the granules. In the same way, 40 g of hydrogenated castor oil was poured and 80 g of magnesium magnesium stearate were added in five 16 g portions to make it adhere onto the granule~. The same operation was repeated again to produce coated granules (d-1). The weight of the coating with respect to the weight of the non-coated granule was 72%.
ii) Preparation of Compre sed-molded Preparation (d-2) 294.3 g of the coated granules produced in l) above, 263.7 g of ethylcellulose, 30 g of carboxymethylcellulose calcium, 6 g of light anhydrous silicic acid, 3 g of magne~ium stearate, and 3 g of talc were uniformly mixed, and then compressed and molded to produce compressed molded tablets (d-2) of the present invention, each tablet having a weight of 300 mg and a diameter of 9 mm.
~xample 4 Preparation of Compressed-Molded Preparation (e):
246.3 g of coated granules (b) produced in 2) of Example 1, 300 g of ethylcellulose, 11.7 g of lactose, 30 g of carboxymethylcellulos2 calcium, 6 g of light anhydrous silicic acid, 3 g of magnesium stearate, and 3 g of talc were uniformly mixed and then compressed and molded. The compressed-molded tablet (e) of the present invention thus ~i .

obtained each weighed 300 mg and had a diameter of 9 mm.
Test Example 1 The dissolution of active ingredient from compressed-molded preparation (e) obtained in Example 4 and coated granules (b) obtained in ~) of Example 1 were mea~ured by the rotating paddle method (Japan Pharmacopeia - 11th Edition) using a pH 6.8 buffer as a test solution. The results are shown in Table 1. It was found that there were almost no change~ in the dissolution of active ingredient from coating granule (b) ~prior to compression and molding) and the present invention compressed-molded preparation (e) (after compre~sion-molding).

~able 1 ~ime Dis301ution (%) (hr) ~xample 4 2) of Example 1 1 40.2 38.7 3 82.9 79.2 Example 5 i) Preparation of Compressed-Molded Preparation (f-1):
70 g of an aqueous solution of hydroxypropyl cellulose (10% w/w) was added to a powder mixture consisting of 300 g of ethylcellulose, 118 g of lactose, and 25 g of corn starch. The mixture was then kneaded and granules were produced according to a conventional method. Next, 253.55 g of the resulting granules, 68.4S g of coated granules (c) from Example 2, 20 g of carboxymethylcellulose calcium, 4 g :; ' .
i' of light anhydrous silicic acid, 2 g of magnesium stearate, and 2 g of talc were uniformly blended, and compressed and molded. The resulting tablets, compressed-molded preparation (f-l) of the present invention, each ~eighed 350 mg and had a diameter of 9 mm.
ii) Preparation of Compressed-Molded Preparation (f-2):
70 g of an aqueous solution of hydroxypropyl cellulose (10~ w/w) was added to a powder mixture con~isting of 290 g of ethylcellulose, 218 g of lactose, and 25 g of corn starch. The mixture was then kneaded and granules were produced according to a conventional method. ~ext, 253.55 g of the resulting granules were uniformly mixed with 68.45 g of coated granules (c) from Example 2, 20 g of carboxymethylcellulose calc$um, 4 g of light anhydrous silicic acid, 2 g of magne~ium stearate, and 2 g of t~lc.
~he mixture was then compre~sed and molded. The resulting tablets, compre~s~d-molded preparation (f-2) of the present invention, each weighed 350 mg and had a diameter of 9 mm.
iii) Preparation of C~mpressed-~olded Preparation (f-3):
70 g of an aqueou~ solution of hydroxypropyl cellulose (10% w/w) was added to a powder mixture consisting of 100 g of ethylcellulose, 318 g of lactose, and 2S g of corn starch. The mixture was then kneaded and granules~were produced according to a conventional method. Nex~, 253.55 g of the granules obtained wa~ uniformly mixed with 68.45 g of coated granules (c) from Exampl~ 2, 20 g of carboxymethylcellulose calcium, 4 g of light anhydrou~
8ilicic acid, 2 g of magnesium stearat~, and 2 g of talc.

,~

The mixture was then compressed and molded to obtain tablets, the compressed-molded preparation (f-3) of the present invention, each weighing 350 mg and having a diameter of 9 mm.
Comparative Example 1 Preparation of Regular Compres~ed-Molded Preparation (g):
70 g of an aqueous solution of hydroxypropyl cellulose (10% w/w) was added to a powder mixture consisting of 200 g of mannitol, 218 g of lactose, and 25 g of corn starch. The mixture was then kneaded and granules were produced according to a conventional method. Next, 253.55 g of the granules obtained was mixed together with 68.45 g of coated granules (c) from Example 2, 20 g of carboxymethylcellulose calcium, 4 g of light anhydrous 8ilicic acid, 2 g of magnesium stearate~ and 2 g of talc. The mixture was then uniformly blended and compressed and molded. The resulting tablets each weighed 350 mg and had a diameter of 9 mm.
These tablets were taken as regular compressed-molded preparation (g).
Test Example 2 The dissolution of active ingredient from compreqsed-molded preparations (f-l), (f-2), and (f-3) from Example 5 and compressed-molded preparation (g) obtained from Comparative Example 1 were measured by the rotating paddle method (Japan Pharmacopeia, 11th Edition) using a pH 4.5 buffer as a test solution. The reaults are ~hown in Table 2. Compared to compressed-molded preparation (g), the ~ ' ' ' " , ~s 133134~.
effectivene~s of the compres~ed-molded preparations in ethylcellulose of the present invention was clear. Also, a~
the percentage of ethylcellulose in the non-coated component was increased, destruction of the coating of the coated granule could be prevented.

Table 2 Time Dissolution (%) (min) (f-l)(f-2)(f-3~ Regular ~ompres~ed-molded preparation (g) 2.8 4.7 8.5 52.6 Example 6 i) Preparation of Compre~sed-Molded Preparation ~h-1):
80 g of an aqueous solution of hydroxypropyl cellulose (10% w/w) were added to a powder mixture consisting of 23.3 g of diclofenac ~odium, 240 g of ethyl cellulose, 153.7 g of lactose, and 25 g of corn starch. The mixture was then kneaded and granules were produced according to a conventional method. Next, 241.55 g of the granules obtained were mixed with 68.45 g of coated granules (c) from Example 2, 32 g of ethylcellulose, 4 g of light anhydrous silicic acid, 2 g of magnesium stearate, and 2 g of talc.
The mixture was uniformly blended and then compressed and molded. Each of the resulting tablets weighed 350 mg and had a diameter of 9 mm. These tablets were taken as compressed-molded preparation (h-l) of the present invention.

' ' '. : ~ , ~: :- : ,, ii) Preparation of Compressed-Molded Preparation (h-2):
80 g of an aqueous solution of hydroxypropyl cellulo~e ~ w/w) was added to a powder mixture consicting of 23.3 g of diclofenac sodium, 240 g of ethylcellulose, 153.7 g of lactose, and 25 g of corn starch. The mixture wa~ then kneaded and granules were produced according to a conventional method. Next, 241.55 g of the granules obtained was mixed with 68.45 g of coated granules (c) from Example 2, 22 g of ethylcellulose, 10 g of carboxymethyl-cellulose, 4 g of light anhydrou~ 8ilicic acid, 2 g of magnesium stearate, and 2 g of talc. The mixture was ~
uniformly blended and then compressed and molded. Each of the re~ulting tablet~ weighed 350 mg and had a diameter of 9 mm. These tabletæ were taken a~ compre~sed-molded preparation (h-2) of the present invention.
iii) Preparation of Compressed-Molded Preparation (h-3):
80 g of an aqueous solution of hydroxypropyl cellulose (10% w/w) was added to a powder mixture consisting of 23.3 g of diclofenac sodium, 240 g of ethylcellulose, 153.7 g of lactose, and 25 g of corn starch. The mixture was then kneaded and granules were produced according to a conventional method. Next, 241.55 g of the granules obtained wa~ mixed with 68.45 g of coated granules c from Example 2, 8 g of ethyl cellulose, 24 g of carboxymethyl-cellulo~e calcium, 4 g of light anhydrous silicic acid, 2 g of magne~ium ~tearate, and 2 g of talc. The mixture was uniformly blended and then compressed and molded. Each of '' '' ' ~' ' ' ' ' the resulting tablets weighed 350 mg and had a diameter of 9 mm. These tablets were taken a~ compre~ed-molded preparation (h-3) of the present invention.
Comparative Example 2 Preparation of Regular Compressed-Molded Preparation (i):
80 g of an ethyl alcohol solution of hydroxypropyl cellulose (10% w/w) was added to a powder mixture consisting of 20.6 g of diclofenac sodium, 240 g of microcrystalline cellulose, 156.4 g of lactose and 25 g of corn starch. The mixture was then kneaded and granules were produced according to a conventional method. Next, 273.55 g of the granules obtained was mixed with 68.45 g of coated granules (c) from Example 2, 4 g of light anhydrous silicic acid, 2 g of magnesium stearate, and 2 g of talc. The mixture was uniformly blended and then molded and compressed. Each of ~ho resulting tablets weighed 350 mg and had a diameter of 9 mm. These tablets were taken as regular compressed-molded preparat~ons (i).
Test Example 3 The di~solution of active ingredient from compressed-molded preparations (h-l~, (h-2) and (h-3) obtained from Example 6 and compressed-molded preparation (i) obtained from Comparative Example 2 were measured by the rotating paddle method (Japan Pharmacopeia, 11th Edition) using a pH
4.5 buffer as a test ~olution. The results are shown in Table 3. It was found that the elution rate of the rapid dissolving portion of the compressed-molded preparation of the present invention could be controlled or modulated, : , , i :
, ~- 1 33 1 342 however, for regular compre~sed-molded preparation (i), it was difficult to control or modulate the dissolution of active ingredient from the rapid di~solving portion.

Table 3 Time Di~solution (%) (min) (h-l)(h-2)~h-3) Regular compressed-molded preparation (i) 30 9.1 25.6 37.534.5 6g 18.6 37.8 38.135.2 , Test Example 4 The di~integration test (Japan Pharmacopeia, 11thEdition) using water as the test fluid was carried out on compressed-molded preparations (h-l), (h-2) and (h-3) obtained from Example 6 and compressed-molded preparation (i) obtained from Comparative Te~t 2. The re~ults are shown in Table 4. It was found that the disintegration times of the compres~ed-molded preparation~ of the present invention were controlled.

Table 4 Disintegration Time (min) (h-1) (h-2) (h-3) Regular compre~sed-molded preparation (i) .

~ . . _ . _ . _ .. . .
, , . ,, : ~ :

Example 7 800 g of theophylline and 400 g of corn starch were mixed and pulverized, resulting in fine powders. These fine powders were processed to produce spherical granules, using 600 g of purified sucrose that had been obtained by sifting through a 28-35 mesh sieve as a core, while pouring a solution of hydroxypropyl cellulose (25 g) which had been di~solved in 475 g of ethyl alcohol. The granules were then dried for 3 :
hours at 55 C. Non-coated granules (~) were taken as those dried granules which would pa~ through a 16 mesh sieve but not a 32 mesh sieve. Coated granules (k) were produced by a conventional spray coating method.as follows: 600 g of non-coated granule~ (~) was placed into a fluid-type coating apparatu~, followed by spray-coating using 1263 g of the coating fluid having the composition presented below The weight of this coating with respect to the weight of the non-coated granules was 8%.

Composition of Coating Liquid %
. . . _ _ Ethylcellulose 2.4 Polyvinylpyrrolidone R-30 1.2 Talc 0.2 Ethyl alcohol 96.2 Total 100.0 246.3 g of coated granules (k), 300 g of ethylcellulose, 41.7 g of lactose, 6 g of light anhydrous silicic acid, 3 g B

; , , ~ . , .. - .. ,`,.,, ,.. ,, . -, " ,,,,.; .. i . ., , . ., . ,. . , .. . ~ ~ , . ., ,. " .; . . ,,, ., . .. " .. .. ...
, , , . ......... ..~ ....
~,,, . . ~ , . . . . ........ .

133134~
of magnesium stearate, and 3 g of talc were uniformly mixed, followed by compressin~ and molding. Each tablet weighed 300 mg and had a diameter of 9 mm. These tablets were taken as compressed-molded preparation (1).
Example 8 800 g of indomethacin and 400 g of corn starch were mixed and pulverized, resulting in fine powders. These fine powders were processed to produce spherical granules, using 600 g of purified sucrose that had been obtained by sifting through a 28-35 mesh sieve as a core, while pouring a liquid con~isting of 25 g of hydroxypropyl cellulose di~solved in 475 g of ethyl alcohol. The granules were dried for 3 hours at 55 C. Non-coated granuleq (m) were taken as those granules which would pass through a 16 mesh sieve but not a 32 mesh sieve. Coated granules (n) were produced by a conventional spray coating method as follows: 600 g of non-coated granules (m) was placed into a fluid-type coating apparatus, followed by spray-coating using 1263 g of the coating liquid the composition presented below. The weight of this coating with respect to the weight of the non-coated granules was 8%.

Composition of Coating Liquid %
Ethylcellulose 3.0 Polyvinylpyrrolidone X-30 0.6 Talc 0.2 Ethyl alcohol 9~.2 Total 100.0 B

~,.,, "",.,. ,,,., ,., , , , ,., , . . ~ . . . , ~ . -- . .

~, , . : . .. .. ,-. .

246.3 g of coated granule (n), 50 g of indomethacin, 250 g of ethyl celluloce, 41.7 g of lactose, 6 g of light anhydrous silicic acid, 3 g of magnesium ~tearate, and 3 g of talc were uniformly mixed and then compressed and molded.
Each of the resulting tablets weighed 300 mg and had a diameter of 9 mm. These tablets were taken as compressed-molded preparation (o) of the present invention.
Example 9 1) Preparation of Non-coated Granule (p): -~
525 g of diclofenac ~odium and 285 g of corn starch were mixed and pulverized, resulting in fine powders. These ~ine powders were processed to produce spherical granules, using 420 g of purified sucrose that had been obtained by sifting through a 24-28 mesh sieve as a core, while pouring a liquid consisting of 25.2 g of hydroxypropyl cellulose dissolved in 478.8 g of ethyl alcohol. The granules were dried for 3 hours at 55-C. Non-coated granules (p) were taken as those dried granule~ which passed ~ugh a l~ mesh sieve but not a 32 mesh sieve.
2) Preparation of Primary Coated Granule (q):
Primary coated granules (q) were produced by placin~
1000 ~ of non-coated granule (p) into a fluid-type coating apparatus, followed by spray coatin~ using 3472 g of the coating fluid having the composition shown below according to a conventional method. The weight of this coating with respect to the weight of the non-coated granule was 25%.

~33~34~-Composition of Coating Liquid Dimethyl methacrylate 6.5 copolymer~S
Glycerin ester of fatty acid 0.5 Talc 0.2 Ethyl alcohol 92.8 Total 100.0 3) Preparation of Granule (r) Possessing a Protective Coating: -Granule (r~ posse~sing a protective coating was produced according to a conventional spray coating method as follows: 600 g of primary coated granule (q) wa~ placed into a fluid-type coating apparatus, followed by spray-coating using 1667 g of the coating liquid ha~ing the composltion shown below. The weight of this coating with respect to the weight of ~he primary coating (q) w~s 20%.

Composition of Coating Liquid %
Hydroxypropyl methylcellulose 6~5 Nacrogol 6000 0.5 :~
Talc 0.2 ~thyl alcohol 66.8 Purified water 26.0 Total 100.0 4~ Preparation of Compressed-Molded Preparation (s):
512 g of an aqueous solution of hydroxypropyl cellulose (10~ w/w) was added to a powder mixture consisting of 45 g of diclofenac sodium, 694.8 g of ethylcellulose, 90 g of lactose, ~2.4 g of corn starch, 79.6 g of croscarmellose sodium type-A, and 118.8 g of low-substituted hydroxypropyl cellulo~e. The mixture was then kneaded and granules were produced according to a conventional method. Next, 560.9 g of the granule~ obtained was mixed with 188.28 g of granule (r) pos~essing the protective coating, 34.82 g of microcrystalline cellulose, 8 g of light anhydrous silicic acid, 4 g of magnesium steara~e, ~nd 4 g of talc. The mixture was uniformly blended and compressed and molded.
The resulting tablets each weighed 200 mg and had a dia~eter of 8 mm. These tablets were taken as compressed-molded preparation ( 8 ) of the present invention.
Test Example 5 The di~solution of the active ingredient from compressed-molded preparation (s) of the present in~ention obtained in Example 9 and that of the fine powders for tablet used prior to compression-molding were measured by the rotating paddle method (Japan Pharmacopeia, llth Edition) using a pH 4.5 buffer as a test solution. The results are shown in Table 5. It was found that there were no changes in the dissolution of the active ingredient from the compressed-molded preparation of the present invention before or after compression-molding.

- .~.

"',' ' . ' ~ . ,-' Table S

Time Dissolution (%) (min) ( 8 )fine powders for tablet use for (s) 33.132.1 Example 10 1) Preparation of Non-coated Granules (t):
525 g of diclofenac sodium, 130 g of fumaric acid, SS g of talc, and 10 g of corn starch were mixed and pulverized to form fine powders. These fine powders were processed to produce spherical granules, u~ing 480 g of purified sucrose that had been obtained by sifting through a 24-2B mesh sieve as a core, while pouring a liquid consisting of 27 g of hydroxypropyl cellulose dissolved in 513 g of ethyl alcohol.
The granules were dried for 3 hours at 55 C. Non-coated granules (t) were taken as the dried granules which pas~ed through a 14 mesh sieve but not a 32 mesh sieve.
2) Preparation of Coated Granules (u):
Coated granules (u) were produced according to a conventional spray coating method as follow~: 600 g of non-coated granule~ (t) was placed into a fluid-type coating apparatus followed by spray-coating using 2083 g of the coating:liquid having the composition shown below. The weight of this coating with respect to the weight of the non-coated granule was 25%.

. ,: ~ .' .
', ' ' ,' Composition of Coating Liquid %
Aminoalkyl methacrylate Copolymer S 6.5 Glycerin ester of fatty acid 0.5 Talc 0.2 Ethyl alcohol 92.8 Total 1~0.0 3) Preparation of Compressed-Molded Preparation (v):
240 g of an aqueous solution of 10% hydroxypropyl methylcellulose were added to a powder mixture consisting of 45 g of diclofenac sodium, 500 g of ethylcellulose, 119 g of lactose, 40 g of corn starch, and 24 g of croscarmellose sodium ~ype A. The mixture wa~ then kneaded and granules w~re produced by a conventional method. Next, 188 g of the granules obtained were mixed with 76.7 g of coated granule (u), 29.3 g of ethylcellulose, 3 g of light anhydrous silicic acid, 1.5 g of magnesium stearate, and 1.5 g of talc. The mixture was uniformly blended and then compressed and molded. The resulting tablets each weighed 300 mg and had a diameter of 9 mm. These tablets were taken as compressed-molded preparation (v) of the present invention.
~ .
~xample 11 ` --1) Preparat~on of Non-coated Granule (w):
525 g of diclofenac sodium, 55 g of talc, and 140 g of corn starch were mixed and pulverized, resulting in fine powders. These fine powders were processed to produce spherical granules, using 480 g of purified sucrose that had ""~ ;,'",",~,"",'', been obtained by sifting through a 24-28 mesh sieve as a core, while pouring a liquid consisting of 27 g of hydroxypropyl cellulose dissolved in 513 g of ethyl alcohol. The granules were dried for 3 hours at 55 C. Non-coated granules (w) - were taken as the dried granules which passed through a 14 mesh sieve but not a 32 mesh sieve.
2) Preparation of Coated Granule (x):
Coated granules (x) were produced according to a conventional spray coating method as follows: 600 g of non- ~.
coated granule (w) wa~ placed into a fluid-type coating ~-apparatu~ followed by spray coating using 2083 g of the coating liqui~ having the composi~ion shown below. The weight of the coating with respect to the weight of the non-coated granule was 25%.

Composition of the Coating Liquid %
Aminoalkyl methacrylate copolymer-S 6.5 Glycerin ester of fatty acid 0.5 Talc 0.2 Ethyl alcohol 92.8 Total 100.0 3) Preparation of Compressed-Molded Preparation (y):
240 g of an aqueous solution of hydroxypropyl cellulose were added to a powder mixture consisting of 45 g of diclofenac sodium, 500 g of ethylcellulose, 119 g of lactose, 40 g of corn starch and 24 g of croscarmelloae , sodium Type A. The mixture waR then kneaded and granules were produced according to a conventional method. Next, 376 g of the granule~ obtained, 153.4 g of coated granules (x), 58.6 g of ethyl cellulo~e, 6 g of light anhydrous 8ilicic acid, 3 g of magnesium stearate, and 3 g of talc were uniformly mixed and then compressed and molded to produce tablets. The weight of each tablet was 300 mg and the diameter was 9 mm. These tablets were taken as compressed-molded preparation ~y) of the pre~ent invention.
Test Example 6 The dis~olution of active ingredient from compressed-molded preparations (v) obtained ~rom Example 10 and (y) obtained from Example 11, as well A8 their re~pectivs fine powders for u~e for tablets, were measured by the rotating paddle method (Japan Pharmacopeia, 11th Edition). A pH of 4.5 bu~fer test solution was u~ed from the beginning of the test until 30 min, while after that a pH of 7.5 buffer te~t solution wa~ u~ed. The result are shown in ~able 7. No change~ in the di~olutions of active ingredient were observed for the compres~ed-molded preparations of the present invention between before and after compres~ion-~olding. Al~o, the active ingredient of the compressed-molded preparation (v), which contained organic acids, was more 810wly released than that of compressed-molded preparation (y) which did not contain organic acids.

j~, ~i"-'',',,i",-'''"', ' ,' ~ ~ .~ ~ ' :

Table 7 , Dissolution (%) Time (min~ (v) (v) fine powders (y) (y) fine powders _ 30 (pH 4-53 29.5 30.8 32.3 30.2 60 (pH 7-5) 68.4 67.7 98.2 98.6 go (pH 7-5) 95.6 94.8 99.5 99.4 Example 12 1) Preparation of Double-layered Gxanules (z):
Double-layer coated granules (z) were produced according to a conventional spray coating method as fo}lows;
600 g of the coated granules (u) from 2) of Example 10 wera placed into a fluid-type coating apparatus followed by spray coating using 1667 g of the coating liquid having the composition shown below. The weight of the coating w~th-respect to the weight of coated granules (u) was 20%.

Composition of Coating Liquid ~ ¦
.
Hydroxypropyl methylcellulose 6.5 ~acrogol 6000 0.5 Talc 0.2 Ethyl alcohol 66.8 Purified water 26~0 -Total 100.0 2) Preparation of Compr2ssed-Molded Preparation ~A):
240 g of an aqueous solution of hydroxypropyl cellulo~e ~ .

. . . ,, , :, ? 133134~
(10% w/w) were added to a powder mixture consisting of 45 g ~i of diclofenac codium, 500 g of ethylcellulose, 119 g of lactose, 40 g of corn starch, and 24 g of A-type croscarmellose sodium Type A. The mixture was kneaded and then granules were produced according to a conventional method. Next, 376 g of the granules obtained was mixed with 184.1 g of double-layer coated granules (z), 27.9 g of microcrystalline cellulose, 6 g of light anhydrou~ 8ilicic acid, 3 g of magnesium 3tearate and 3 g of talc. After uniformly blending the mixture, compression and molding were carried out. The weight of the tablets was 300 mg and the diameter 9 mm. These tablets were taken as compres~ed-molded preparation (A) of the pre~ent invention.
Obviously, numerous modificationR and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that the scope of the appsnded claims, the invention may be practiced otherwise than as specifically described herein.

~ - i - - , : ~ - . . . .

, ~

Claims (7)

1. A compressed-molded preparation comprising:
(a) coated granules of a pharmaceutical composition comprising a pharmaceutically active component; and (b) a non-coated component containing 10% or more by weight of non-swelling polymers and not containing a substantial amount of microcrystalline cellulose;
wherein said coated granules are compressed and molded together with said non-coated component.
2. The compressed-molded preparation according to claim 1, wherein said non-swelling polymer is selected from the group consisting of ethylcellulose, aminoalkyl methacrylate copolymer, polyvinyl acetate, polyvinyl chloride, polyethlene, cellulose acetate phthalate, hydroxypropyl methylcellulose phthalate, hydroxypropyl methylcellulose acetate succinate, carboxymethylethylcellulose, styrene-acrylic acid copolymer, methacrylic acid copolymer, maleic anhydride copolymer, polyvinylacetal diethylamino acetate, aminoalkyl methacrylate copolymer E, hydroxypropyl methylcellulose, methylcellulose, hydroxypropyl cellulose, polyvinylpyrrolidone, and mixtures thereof.
3. The compressed-molded preparations according to Claim 1, wherein said coated granules are comprised of a pharmaceutical composition which is coated with one or more members selected from the group consisting of water insoluble polymers, intestinally soluble polymers, paraffin waxes, higher alcohols, higher fatty acid esters, higher fatty acids or their salts, acid soluble polymers, and water soluble polymers.
4. The compressed-molded preparations according to Claim 3, wherein said coated granules are comprised of a pharmaceutical composition which is coated with one or more members selected from the group consisting of water insoluble polymers, intestinally soluble polymers, paraffin waxes, higher alcohols, higher fatty acid esters, and higher fatty acids or their salts, and on top of this coated layer, is further coated with a protective coating layer of a water soluble polymer or an acid soluble polymer.
5. The compressed-molded preparations according to Claim 1 wherein the coated granules are comprised of a pharmaceutical composition on which a sustained-release coating is coated, said pharmaceutical composition comprising diclofenac sodium and an organic acid.
6. The compressed-molded preparations according to Claim 5, wherein said sustained-release coating comprises one or more members selected from the group consisting of water insoluble polymers, intestinally soluble polymers, paraffin waxes, higher alcohols, higher fatty acid esters, and higher fatty acids or their salts.
7. The compressed-molded preparations according to any one of claims 1 to 6 wherein said non-coated component comprises a pharmaceutically active component.
CA000587303A 1988-08-22 1988-12-30 Compressed-molded preparations Expired - Fee Related CA1331342C (en)

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JP20795688 1988-08-22
JP63285287A JP2514078B2 (en) 1988-08-22 1988-11-11 Compressed formulation
JP285287/1988 1988-11-11

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DE68908297T2 (en) 1994-03-31
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KR950007204B1 (en) 1995-07-04
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US5275825A (en) 1994-01-04
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US5186943A (en) 1993-02-16
DE68908297D1 (en) 1993-09-16

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