CA1329698C

CA1329698C - Temperature control device

Info

Publication number: CA1329698C
Application number: CA000611571A
Authority: CA
Inventors: Mark Joseph Devaney, Jr.; Jeffrey Allen Wellman; John Stephen Lercher
Original assignee: Eastman Kodak Co
Current assignee: Eastman Kodak Co
Priority date: 1989-06-12
Filing date: 1989-09-15
Publication date: 1994-05-24
Anticipated expiration: 2011-05-24
Also published as: KR910001030A; US5460780A; EP0606961A1; EP0606961B1; KR0152656B1

Abstract

TEMPERATURE CONTROL DEVICE
ABSTRACT
A temperature control device is described, comprising two surfaces to contact a reaction vessel sandwiched between them, a heater element being disposed on one side of one of the surfaces, a cavity being provided at the heater element, and pressure means for delivering cooling air to the cavity and the heater element and for removing the air after it has cooled the heater element. Most preferably, there is further included means for moving the control device across a reaction vessel so sandwiched between the two surfaces.

Description

` 1329~98 TEMPERATURE CO~T~L DE~CE
-- FIELD OF THE INVENTIO~
The invention relates to a device for heating and cooling a reaction vessel rapidly through 5 various temperatures, and particularly those . temperatures useful in PCR amplification.
, - BACKGRO~ND OF THE INVENTION
Polymerase chain reaction (PCR) technology ;`. permits nucleic acid material, such as DNA, often ~ 10 extracted from as little as a single cell, to be .; amplified to hundreds of millions of copies. This is , important since prior to PCR technology it was virtually impossible to detect a single DNA strand.
However, when a single DNA strand, such as the DNA
15 produced by a human immunodeficiency virus (e.g., . HIV-I, otherwise known to cause AIDS), is added to amplifying reagents that will amplify the DNA of : choice, hundreds of millions of copies of that DNA
can be obtained in a relatively short time.
20 Technology further allows for the detection of the amplified nucleic acid material (DNA for example), using probes that hybridize to the amplified material of choice, such probes in turn either being immobilized or immobilizable to a solid support, such 25 as a filter membrane, and/or being labeled for detection using enzymes or other moieties.
Conventionally, this has been done by amplifying the nucleic acid material in a stoppered plastic container until the desired number of copies 30 have been formed. Thereafter, the container is reopened, such as by unstoppering, and either the amplified copie~ are withdrawn and transferred to ; detection apparatus, or detecting reagents are added to the container used for the amplification, 80 that 35 detection is done in the same container.

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. ' 1329~98 -~ -2-It has been discovered that such a technique is unsatisfactory for convenient and widespread use of `~ PCR technology, because aerosols are produced in the act of unstoppering and/or transfer of fluids. Such aerosols contain a few molecules of the amplified nucleic acid material, e.g., DNA. The aerosols then proceed to disperse within the environment. Normally, such few molecules in the environment are not of great concern. ~wever, only one DNA molecule is needed to ruin by contamination other amplifying containers yet to be used for detection. That is, if the errant DNA
~t molecule floats into or is carried, inadvertently, by ' an operator to another amplifying container yet to be s~ used, that one molecule is all that is needed to provide the DNA needed for the next amplification.
Needless to say, if the point of the next test is to -' see if a particular DNA is present te.g., from HIV-I), and it is detected only because of the errant DNA and not that of the patient, the test is ruined. Thus, the very power of DNA amplification becomes the source of i potential ruin of the tests. As a matter of fact, an , entire lab has been proven to be contaminated by the unstoppering of just a few containers in which the sample has already been amplified. Although such a problem might be avoidable by using highly skilled and trained personnel who painstakingly minimize the aerosols produced, the need for such labor makes the technology impractical for general use.
The aforesaid problem has been solved by a containment cuvette, which as described and claimed in . commonly-owned Canadian Application Serial No. 610,728, -~ filed on September 8, 1989, entitled aContainment '! Cuvette for PCR and Method of Use~, can be a flexible - pouch. Such pouch features wall materials that define a reaction compartment, one or both of the wall materials in the compartment being flexible.
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1~23~98 Although such a pouch can be heated and cooled rapidly by a variety of devices through the numerous temperature changes ~nown in the art to be needed to do PCR amplification, there has been a need -~ S prior to this invention for simple, inexpensive and - yet efficient temperature control devices especially ~Y - adapted to such rapid temperature changes. It has been found, for example, that thermal cycling by heating and cooling a metal block on which a pouch sits, is relatively slow and inefficient.
~UMMARY OF THE_ NVENTION
We have constructed a temperature control device that provides the efficient temperature changes needed for a PCR cuvette as noted above.
More specifically, there is provided a temperature control device for providing rapid temperature changes in a reaction vessel, the device comprising two surfaces for contacting a reaction vessel sandwiched between them, at least one of the surfaces comprising a thermally conductive material, and further including in the control device a) a heater element disposed on the side of at least one surface material opposite to the side that is to contact a reaction vessel, b) a wall surface spaced from the side on which the heater element is disposed to define a cavity for providing air flow over the element, and c) pressure means in the wall surface for delivering cooling air to the cavity and the heating element and for removing air from the cavity -- 30 that has flowed over the heating element.
Accordingly, it is an advantageous feature - of the invention that a temperature control device is provided that can efficiently, inexpensively and rapidly move the temperature of 140 ~Q o~ liquid in a containment pouch from 95-C to 55-C to 70C and :;

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- 1329~98 back to 95CC in a time of from 0.75 min. to 1.75 . min., with a dwell time of at least 3 seconds at each of said temperatures.
Other advantageous features of the invention are that it is small in size and has low power requirements.
- Still other advantageous features will become apparent upon reference to the following ' Description of the Preferred Embodiments, when read in light of the attached drawings.
BRI~F D~SCRIPTION OF THE DRAWINGS
Figure 1 i8 a perspective view of a simplified containment cuvette that can be processed by the device of this invention;
1~ Figure 2 is a fragmentary section view taken - generally along the line II-II of Figure l;
Figure 3 is a fragmentary plan view illustrating a temperature control device constructed in accord with the invention, with a cuvette of Figure 1 in place;
Figure 4 is a section view taken generally along the line IV-IV of Figure 3;
Figure 5 is a graph of time and temperature produced by the device and cuvette of Figure 3; and Figure 6 is a fragmentary view similar to a -' portion of Figure 4, but illustrating an alternative embodiment.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The invention is described for preferred embodiments in which a PCR containment cuvette is being processed by the device, and in which both ~; platens on opposite sides of the cuvette are heated ~,~ and cooled. In addition, the invention is useful to ~' heat and cool any kind of reaction vessel, whether or not used for PCR amplification, and with only one of the platens operative to effect temperature changes.

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` 1~29~98 Referring first to Figures 1 and 2, a preferred reaction vessel operated upon by the device of the invention comprises a flexible pouch 10 formed by laminated sheets 12 and 14 sealed at least around . 5 the periphery 16. Sheets 12 and 14 preferably are formed, in at least the part thereof providing a - reaction compartment 20, Figure 2, of thermally conductive material 18, such as aluminum, over which a coat of a polymer 22 i8 preferably placed, to keep the aluminum from inhibiting the amplification.
Alternatively, sheets 12 and 14 can be solely comprised of a flexible plastic. The two sheets are also heat-sealed around compartment 20 at edge 24, so : that a sample liquid L can be introduced by a passageway (not shown) that is then sealed, and - retained for processing. As shown, the protrusion of .. compartment 20 occurs only in sheet 12, but it can also occur in sheet 14. A weakened heat seal is : provided between the two sheets 12 and 14 to create a future flow passageway 30 that delivers liquid to a detection compartment 32 containing detection - reagents suitably introduced, and then to a waste i~ compartment 34. (That i8, a storage compartment can , also be provided, not shown~ similar to compartment ;~ 25 20 but containing liquid reagents.) Dotted line A-A
.~ represents the path that pressure mean8 are to travel :' over cuvette 10, after suitable heating and cooling ,: of compartment 20, to compress at least compartment 20 to force liquid to flow out to compartment 32.
The device 40 of the invention that ~ preferably does the temperature processing of .. compartment 20 appears in Figures 3-4. The device comprises two opposed platens 42, 44, Figure 4, -~ having surfaces 46 that contact the cuvette, generally with the same circumference (here, :,.

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; -6-circular) as the periphery of the compartment to be heated. Platens 42 and 44 are preferably thermally conductive material, such as aluminium.
Platens 42 and 44 are preferably mounted in . 5 housing 48, 49, respectively. ~ousing 48 has its outer corners beveled at 50, for reasons that will -~ - become apparent.
.- On side 52 of platens 42 and 44 that is opposite to side 46, a heating element 54 is disposed (not shown for platen 42 for clarity.) Such heating element is preferably a flexible, electrically driven device, such as a flexible printed ~
manufactured by Ocean State Thermotics, which can be operated at 24 volts D.C., to generate 20 watts of ,~ 15 heat.
The housing for each platen 42 and 46 has a -'- wall surface 56 spaced away from the platen and its ~: heating element, to define an air flow cavity 58.
Each wall surface is then provided with preferably at ',i 20 least one jet inlet aperture 60, and at least one exhaust aperture 62. Preferably, inlet aperture 60 is disposed directly opposite to, and aimed at, . heating element 54. The exhaust aperture(s) 62 are preferably several in number, disposed around the ~, 25 circumference of each platen. An air hose 64 is ` fluidly connected to inlet aperture 60, whereas the ~' exhaust apertures deliver the air of cavity 58 to the atmosphere. Preferably, hose 64 delivers air (or an ~:~. inert gas) at a pressure of between 0.07 and 0.35 kg/cm2 (1 and 5 psi).
. ~ousing 48 is mounted on a spindle 70, to -~. allow relative movement of the platens towards and away from each other. Since platen 44 and housing 49 are preferably fixed, this requires spindle 70 to be movable away from and towards cuvette 10 that is , ;
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` _7_ 1329~8 disposed on platen 44. Preferably this i8 achieved by mounting spindle 70 in a sliding fit in bushing 72, mounted in a frame 74. Spindle 70 can then be raised and lowered by hand or by automatic means.
Alternatively, it and platen 42 can be allowed to simply ride over the exterior surface of cuvette lO.
Beveled corners 50 thus act to cam platen 42 upward when housing 48 encounters another protruding compartment.
Most preferably, frame 74 is a C-shaped yoke mounted to ride on an axle 76, Figures 3 and 4, that carries a pressure roller 78 journalled to axle 76.
Axle 76 can then be caused to traverse cuvette 10 so that roller 78 follows path A-A, Fig. 3, albeit in a non-continuous motion that allows platens 42 and 44 ~ to repeatedly heat and cool each compartment prior to .~ rupture caused by roller 78. The traversal movement ~ of axle ~6 is either directed manually, or by -.: automated means, not shown.
When compartments such as compartment 20 are . to be compressed by roller 78 to force the liquid out into the other passageways, force F of about 1 to 5 kg/cm of roller length is preferably applied to axle . 76, Figure 4, for a roller that i8 about 4 cm long.
Using the device of this invention, a temperature response curve was obtained as i~ shown in Figure 5. In this case, the compartment 20 was ~ defined by polyester sheets 12 and 14 having a ; thickness of 63.5 microns (2.5 mil). The volume of :~ 30 the compartment was 140 ~Q, and it was 2.16 mm thick. The contents was mineral oil (for purposes of measuring temperature), and a thermocouple was ; inserted into the oil between sheets 12 and 14.
Trace 100 is the temperature that was deliYered by platen 44, as measured by a temperature probe. Trace 102 i8 that of platen 42, and trace 104 is that of the oil inside compartment 20. Trace 104 shows a remarkable correlation and tracking for the temperature inside the compartment, compared to that 5 of the platens, even through the drastic heating and cooling that occurs between 48C, 58C, and back : - again, all within the cycle time span of 1.75 min.
(The temperature plateaus selected in this run correspond to desired temperatures for PCR
10 amplification, as is well-known.) Faster cycling times have also been achieved - as fast as 45 seconds.
It is not essential that the jet inlet ' aperture be a single aperture, to cool off the heating element. Instead, it can be a plurality of 15 apertures, as shown in Figure 6. Parts similar to ~, those previously described bear the same reference .~ numeral to which the distinguishin~ suffix ~A~ has ~-~ been appended.
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~- Thus, the upper portion of device 40A (only : 20 part shown) has a platen 42A in housing 48A with a s heating element 54A on surface 52A, as before.
;, Spindle 70A provides air to chamber 58A, and exhaust apertures 62A remove the air. ~owever, in this case there is a plurality of jet inlet apertures 60A, all 25 in surface 56A that i8 spaced away from heating element 54A.
' The invention has been described in detail with particular reference to preferred embodiments ` thereof, but it will be understood that variations 30 and modifications can be effected within the spirit and scope of the invention.

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Claims

1. A temperature control device for providing rapid temperature changes in a reaction vessel, said device comprising two surfaces for contacting a reaction vessel sandwiched between them, at least one of said surfaces comprising a thermally conductive material, and further including in said control device a) a heater element disposed on the side of said at least one surface material opposite to the side that is to contact a reaction vessel, b) a wall surface spaced from said side on which said heater element is disposed to define a cavity for providing air flow over said element, and c) pressure means in said wall surface for delivering cooling air to said cavity and said heating element and for removing air from said cavity that has flowed over said heating element.

2. A device as defined in claim 1, in which both of said surfaces comprise said thermally conductive material, and there is further included with both of said surfaces on the side of the material opposite to the side that is to contact a reaction vessel, said heater element, said wall surface and said pressure means.

3. A device as defined in claim 1 or 2, wherein said pressure means comprise at least one jet aperture in said wall surface opposite to said heater element, and at least one exhaust aperture disposed to one side of said heater element, said jet aperture being fluidly connected to an air source and said exhaust aperture being fluidly connected to the atmosphere.

4. A device as defined in claim 1 or 2, in which at least one of said surfaces is mounted on a movable frame, and further including means for moving said frame across a reaction vessel disposed between said surfaces.

5. A device as defined in claim 4, and further including on said frame, a roller for compressing a reaction vessel against the other of said surfaces not mounted on said frame.