CA1314017C - Elasticized gusseted dish cover and article of dispensing - Google Patents
Elasticized gusseted dish cover and article of dispensingInfo
- Publication number
- CA1314017C CA1314017C CA000559719A CA559719A CA1314017C CA 1314017 C CA1314017 C CA 1314017C CA 000559719 A CA000559719 A CA 000559719A CA 559719 A CA559719 A CA 559719A CA 1314017 C CA1314017 C CA 1314017C
- Authority
- CA
- Canada
- Prior art keywords
- dish cover
- styrene
- dish
- flexible sheet
- sheet material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
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- -1 polyethylene Polymers 0.000 claims description 15
- 239000012815 thermoplastic material Substances 0.000 claims description 14
- 239000004698 Polyethylene Substances 0.000 claims description 10
- 239000013013 elastic material Substances 0.000 claims description 10
- 229920000573 polyethylene Polymers 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 6
- FACXGONDLDSNOE-UHFFFAOYSA-N buta-1,3-diene;styrene Chemical compound C=CC=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 FACXGONDLDSNOE-UHFFFAOYSA-N 0.000 claims description 5
- 229920000642 polymer Polymers 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 claims description 5
- ROGIWVXWXZRRMZ-UHFFFAOYSA-N 2-methylbuta-1,3-diene;styrene Chemical compound CC(=C)C=C.C=CC1=CC=CC=C1 ROGIWVXWXZRRMZ-UHFFFAOYSA-N 0.000 claims description 4
- VSKJLJHPAFKHBX-UHFFFAOYSA-N 2-methylbuta-1,3-diene;styrene Chemical compound CC(=C)C=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 VSKJLJHPAFKHBX-UHFFFAOYSA-N 0.000 claims description 4
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- 239000004677 Nylon Substances 0.000 claims description 4
- 239000004743 Polypropylene Substances 0.000 claims description 4
- 229920001328 Polyvinylidene chloride Polymers 0.000 claims description 4
- 239000002174 Styrene-butadiene Substances 0.000 claims description 4
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 4
- BXOUVIIITJXIKB-UHFFFAOYSA-N ethene;styrene Chemical group C=C.C=CC1=CC=CC=C1 BXOUVIIITJXIKB-UHFFFAOYSA-N 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 229920001778 nylon Polymers 0.000 claims description 4
- 229920000728 polyester Polymers 0.000 claims description 4
- 229920001155 polypropylene Polymers 0.000 claims description 4
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 4
- 239000011118 polyvinyl acetate Substances 0.000 claims description 4
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 4
- 239000004800 polyvinyl chloride Substances 0.000 claims description 4
- 239000005033 polyvinylidene chloride Substances 0.000 claims description 4
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 4
- 239000011115 styrene butadiene Substances 0.000 claims description 4
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 4
- 229920000098 polyolefin Polymers 0.000 claims description 3
- 229920005996 polystyrene-poly(ethylene-butylene)-polystyrene Polymers 0.000 claims 2
- 238000003860 storage Methods 0.000 abstract description 12
- 235000013305 food Nutrition 0.000 description 11
- 229920001971 elastomer Polymers 0.000 description 6
- 239000005060 rubber Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000007688 edging Methods 0.000 description 4
- 239000000654 additive Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 230000008602 contraction Effects 0.000 description 3
- 238000010411 cooking Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
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- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 235000019645 odor Nutrition 0.000 description 2
- 239000013618 particulate matter Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- RLRINNKRRPQIGW-UHFFFAOYSA-N 1-ethenyl-2-[4-(2-ethenylphenyl)butyl]benzene Chemical compound C=CC1=CC=CC=C1CCCCC1=CC=CC=C1C=C RLRINNKRRPQIGW-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- 229920000298 Cellophane Polymers 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 229920002633 Kraton (polymer) Polymers 0.000 description 1
- 241000353097 Molva molva Species 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 229920001038 ethylene copolymer Polymers 0.000 description 1
- 239000004715 ethylene vinyl alcohol Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- RZXDTJIXPSCHCI-UHFFFAOYSA-N hexa-1,5-diene-2,5-diol Chemical compound OC(=C)CCC(O)=C RZXDTJIXPSCHCI-UHFFFAOYSA-N 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229920006298 saran Polymers 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
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- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G19/00—Table service
- A47G19/20—Tea or coffee pot cosies
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J47/00—Kitchen containers, stands or the like, not provided for in other groups of this subclass; Cutting-boards, e.g. for bread
- A47J47/02—Closed containers for foodstuffs
Abstract
ELASTICIZED GUSSETED DISH COVER AND
ARTICLE OF DISPENSING
ABSTRACT
A gusseted dish cover formed from a flexible sheet material and an elastomeric material having a contricted opening and a cross-section of a generally M-shaped gusset. A novel storage and dispensing means for such gusseted dish covers is also disclosed wherein the dish covers are placed on a center support member having the constricted opening and the elastomeric material positoned off the end of the support member.
ARTICLE OF DISPENSING
ABSTRACT
A gusseted dish cover formed from a flexible sheet material and an elastomeric material having a contricted opening and a cross-section of a generally M-shaped gusset. A novel storage and dispensing means for such gusseted dish covers is also disclosed wherein the dish covers are placed on a center support member having the constricted opening and the elastomeric material positoned off the end of the support member.
Description
1 3 1 40 1 ~
ELASTICIZED GUSSETED DISH COVER AND
ARTICLE OF DISPENSING _ _ l FIELD OF THE INVENTION
The instant invention relates to dish covers having an elasticized opening and formed of a flexible sheet material and elastomeric material.
These dish covers are useful in food storage applications in replacement for film and wraps and are particularly well suited for use with food storage containers having aifficult-to-cling-to surfaces.
BACKGROUND OF THE INVENTION
Food Storage is a problem in both home and commercial food preparation. Typically food is prepared well in advance of the time it is to be cGnsurned and stored for a time prior to its use.
Further, after a meal there will often be unconsumed food which is stored for future use.
The food storage containers customarily used to store food include~ among other things dishes without covers. Dishes may be of many types and may have a substantially circular, rectangular, oval or eliptical and the like shaped openings.
.
D-l 55 60 1 Although some of these dishes may be manufactured with fitted tops, many dishes do not have tops to prevent the contents from exposure to air, odors and to prevent the entry of particulate matter into the dish. In order to protect the dish's contents from air/odors and particulate matter it has been customary to use rectangular thermoplastic films to cover the dish's opening. The use of such films with respect to dishes has met with limited success due to the diversity in dish shapes and the diversity of materials from which dishes may be constructed. A common problem has been maintaining adherence of the film to the dish so as to maintain a reasonably controlled closure and maintain the film in contact with the dish.
Such a controlled closure is important in maintaining the freshness of food contained in the dish or in preventing accidental soillage of the contents by jarring or, e.g., by heating in a microwave oven, i.e. splattering. The ability of the film to adhere to the dish has been addressed in a number of commercially available film products.
Cling additives have been introduced into such film compositions to improve their ability to adhere to 131~017 1 dish surfaces and provide a controlled closure.
Unfortunately, these cling adoitives are not effective on a wide range of surfaces and may exhibit different levels of adherence to the dish as a function of the temperature at which the dish is stored and the material employed for constructing the dish~ In addition, these cling additives are not useful for some dishes formed of wood or certain plastics, since such cling additives are not generally e~fective in adhering to non-wetting surfaces.
Since the mechanism employed in providing adherence between thermoplastic films and a dish surface is not effective with all dish surfaces a need has developed to provide a more controlled closure means that is not dependent on the material from which the dish is constructed nor the temperature of the dish and its contents.
Applicants have developed such a dish cover.
The general use of a dish cover itself is known in the prior ar~. U.S. Patent No. 2,76~,107 is representative of the heretofore known bowl/dish covers o~ the prior art. This patent describes a dish cover formed from a flat disc of thermoplastic material to which a tubular edging is secure~ by 131~017 1 heat with pressure or by use of a cement or other adhesive. The tubular edging may contain an elastic cord, draw string or rigid ring. The tubular edging is attached to the flat disc by a~fixation at a time when both are linearly coextensive to provide for improved sealing of the flat disc and tubular edging. This cover is useful in the storage of food in dishes but is both difficult and expensive to make and, further, difficult to package. The formation of the flat disc sheet necessarily results in separate bowl covers that cannot be easily packaged in a convenient dispensing format.
Although the formation of dish covers formed fro~ flat discs of thermoplastic material with sewn in elastic or an attached tubular edge section containing an elastic cord have utility, such have not heretofore found commercial success.
The most widely used form of closure for dishes continues to be either a thermoplastic sheet film material or the enclosure of the entire dish in a plastic ba~ or other sealable container.
The instant invention solves the problem of commerical feasibility and technical acceptability by f~rming a dish cover of a rectangular flexible D-1556û
t~31'~1'7' 1 sheet material, preferably a thermoplastic film material, having an elasticized opening being generally characterized as a gusseted dish cover.
The resulting gusseted dish covers may be forme~ in a continuous operation that avoids the need for forming several components for later assembly.
Further, the gusseted dish cover may be combined on a center support to form integrated dish covers and dispenser.
SUMMARY OF THE INVENTION
. .~
The instant invention relates to a gusseted dish cover forme~ from a rectangular-shaped blank of flexible sheet material, preferably a flexible thermoplastic sheet or film material, having affixed to the top an~ bottom edges thereof an elongated elastic material bonded to said flexible sheet material. The elastic material is affixed to the flexible sheet material under tension to provide elongation of the elastomeric material, preferably 100% to 300~ elongation of the elastic-material over the length of the elastic material under relaxed condition. The rectangular-shaped blank of flexible sheet material, pre~erably a thermoplastic sheet material, with affixed elastic material is formed t31~t7 1 into a gusseted dish cover having said top and bottom edges substantially aligned and the center line of said sheet material being substantially aligned above with top and bottom edges to form in cross-section a generally M-shaped gusset at the sealed lateral edges an~ across the gusseted dish cover. The gusseted dish covers are preferably manufactured in a continuous fashion and beneficially packaged in a dispensing manner by forming an article comprising an integrally formed dish cover(s) and dispenser means having multiple gusseted dish covers, as above described. The instant gusseted dish covers are characterized by a contracted opening formed by the top and bottom edges of the flexible sheet material sealed at the lateral edges and having affixed elongated elastomeric material which when not under tension forms the contracted opening characterized by a corrugated surfare where the elastomeric material is affixed to the flexible sheet material. During manufacture of the gusseted dish covers the covers are under tension and are spirally wound on a center support with the contracted opening of each gusseted dish cover being placed in a position after the end 1 of the center support in a outwardly spiral direction whereby the contracted opening of each gusseted dish cover contacts itself or another gusseted dish cover and said elastomeric material is under substantially no tension in its storage after the end of the center support and the elastomeric material is preferably under zero elongation.
BRIEF DESGRIPTION OF THE DRAWINGS
FIG. 1 depicts a perspective view of a continuous flexible film and affixed elastomeric material.
FIG. 2 depicts a perspective view of a continuous flexible film and affixed elastomeric material having initial folds for forming a gusseted dish cover.
FIG. 3 is a side elevation view of a gusseted dish cover having the gusset formed.
FIG. 4 is a perspective cross-section view of a partially opened gusseted dish cover showing in cross-section an M-shaped gusset.
FIGo 5 is a perspective view of two gusseted-dish covers formed in continuous operation and connected at a pe~forated edge with the elastomeric material in a relaxed state.
1 FIG. 6 is a perspective view of multiple ousseted dish covers stored in an interlocking fashion to form dish covers and a dispensing article.
FIG. 7 is a cross-sectional view of the article of FIG. 6 showing the nesting effect of the corrugated surface of the contracted opening.
FIG. 8 is a perspective cross-sectional view of the article of FIG. 6.
FIG. 9 is a plan top view showing a gusseted dish cover on a dish.
FIG. lO is a side elevation side view showing a gusseted dish cover on a dish.
DETAILED DESCRIPTION OF THE INVENTION
The instant invention relates to gusseted dish covers and an integrally formed article for the storage and dispensing of such dish covers. The gusseted dish cover of this invention comprises a rectangular-shape~ blank of flexible sheet material, preferably a thermoplastic sheet material, having affixed to top and bottom edges an elastomer.ic material bonded3 preferably thermally bonded, to said flexible sheet material. The elastomeric material is bonded under tension to provide elongati~n of the elastic-material as compared to ~3~017 g l the length of the elastomeric material when at a relaxed state, i.e., when unaex no applied tension.
The rectangular-shaped blank of flexible sheet material with the affixed elastomeric material is formed into a gusseted dish cover having substantially aligned top and bGttom edges and a center gusset formed at a line medial to and generally parallel to the top and bottom edge of said sheet material to form in cross-section a generally M-shaped fola gusset as viewed at said lateral edges and across said gusseted dish cover.
The method for forming the dish cover according to the invention comprising:
(i) providing a generally rectangular sheet of flexible film having a top edge, a bottom eage and two lateral eages;
~ii) affixing under an elongated state an elastomeric material to the top edge and bottom edge of the generally rectangular sheet of flexible film;
ELASTICIZED GUSSETED DISH COVER AND
ARTICLE OF DISPENSING _ _ l FIELD OF THE INVENTION
The instant invention relates to dish covers having an elasticized opening and formed of a flexible sheet material and elastomeric material.
These dish covers are useful in food storage applications in replacement for film and wraps and are particularly well suited for use with food storage containers having aifficult-to-cling-to surfaces.
BACKGROUND OF THE INVENTION
Food Storage is a problem in both home and commercial food preparation. Typically food is prepared well in advance of the time it is to be cGnsurned and stored for a time prior to its use.
Further, after a meal there will often be unconsumed food which is stored for future use.
The food storage containers customarily used to store food include~ among other things dishes without covers. Dishes may be of many types and may have a substantially circular, rectangular, oval or eliptical and the like shaped openings.
.
D-l 55 60 1 Although some of these dishes may be manufactured with fitted tops, many dishes do not have tops to prevent the contents from exposure to air, odors and to prevent the entry of particulate matter into the dish. In order to protect the dish's contents from air/odors and particulate matter it has been customary to use rectangular thermoplastic films to cover the dish's opening. The use of such films with respect to dishes has met with limited success due to the diversity in dish shapes and the diversity of materials from which dishes may be constructed. A common problem has been maintaining adherence of the film to the dish so as to maintain a reasonably controlled closure and maintain the film in contact with the dish.
Such a controlled closure is important in maintaining the freshness of food contained in the dish or in preventing accidental soillage of the contents by jarring or, e.g., by heating in a microwave oven, i.e. splattering. The ability of the film to adhere to the dish has been addressed in a number of commercially available film products.
Cling additives have been introduced into such film compositions to improve their ability to adhere to 131~017 1 dish surfaces and provide a controlled closure.
Unfortunately, these cling adoitives are not effective on a wide range of surfaces and may exhibit different levels of adherence to the dish as a function of the temperature at which the dish is stored and the material employed for constructing the dish~ In addition, these cling additives are not useful for some dishes formed of wood or certain plastics, since such cling additives are not generally e~fective in adhering to non-wetting surfaces.
Since the mechanism employed in providing adherence between thermoplastic films and a dish surface is not effective with all dish surfaces a need has developed to provide a more controlled closure means that is not dependent on the material from which the dish is constructed nor the temperature of the dish and its contents.
Applicants have developed such a dish cover.
The general use of a dish cover itself is known in the prior ar~. U.S. Patent No. 2,76~,107 is representative of the heretofore known bowl/dish covers o~ the prior art. This patent describes a dish cover formed from a flat disc of thermoplastic material to which a tubular edging is secure~ by 131~017 1 heat with pressure or by use of a cement or other adhesive. The tubular edging may contain an elastic cord, draw string or rigid ring. The tubular edging is attached to the flat disc by a~fixation at a time when both are linearly coextensive to provide for improved sealing of the flat disc and tubular edging. This cover is useful in the storage of food in dishes but is both difficult and expensive to make and, further, difficult to package. The formation of the flat disc sheet necessarily results in separate bowl covers that cannot be easily packaged in a convenient dispensing format.
Although the formation of dish covers formed fro~ flat discs of thermoplastic material with sewn in elastic or an attached tubular edge section containing an elastic cord have utility, such have not heretofore found commercial success.
The most widely used form of closure for dishes continues to be either a thermoplastic sheet film material or the enclosure of the entire dish in a plastic ba~ or other sealable container.
The instant invention solves the problem of commerical feasibility and technical acceptability by f~rming a dish cover of a rectangular flexible D-1556û
t~31'~1'7' 1 sheet material, preferably a thermoplastic film material, having an elasticized opening being generally characterized as a gusseted dish cover.
The resulting gusseted dish covers may be forme~ in a continuous operation that avoids the need for forming several components for later assembly.
Further, the gusseted dish cover may be combined on a center support to form integrated dish covers and dispenser.
SUMMARY OF THE INVENTION
. .~
The instant invention relates to a gusseted dish cover forme~ from a rectangular-shaped blank of flexible sheet material, preferably a flexible thermoplastic sheet or film material, having affixed to the top an~ bottom edges thereof an elongated elastic material bonded to said flexible sheet material. The elastic material is affixed to the flexible sheet material under tension to provide elongation of the elastomeric material, preferably 100% to 300~ elongation of the elastic-material over the length of the elastic material under relaxed condition. The rectangular-shaped blank of flexible sheet material, pre~erably a thermoplastic sheet material, with affixed elastic material is formed t31~t7 1 into a gusseted dish cover having said top and bottom edges substantially aligned and the center line of said sheet material being substantially aligned above with top and bottom edges to form in cross-section a generally M-shaped gusset at the sealed lateral edges an~ across the gusseted dish cover. The gusseted dish covers are preferably manufactured in a continuous fashion and beneficially packaged in a dispensing manner by forming an article comprising an integrally formed dish cover(s) and dispenser means having multiple gusseted dish covers, as above described. The instant gusseted dish covers are characterized by a contracted opening formed by the top and bottom edges of the flexible sheet material sealed at the lateral edges and having affixed elongated elastomeric material which when not under tension forms the contracted opening characterized by a corrugated surfare where the elastomeric material is affixed to the flexible sheet material. During manufacture of the gusseted dish covers the covers are under tension and are spirally wound on a center support with the contracted opening of each gusseted dish cover being placed in a position after the end 1 of the center support in a outwardly spiral direction whereby the contracted opening of each gusseted dish cover contacts itself or another gusseted dish cover and said elastomeric material is under substantially no tension in its storage after the end of the center support and the elastomeric material is preferably under zero elongation.
BRIEF DESGRIPTION OF THE DRAWINGS
FIG. 1 depicts a perspective view of a continuous flexible film and affixed elastomeric material.
FIG. 2 depicts a perspective view of a continuous flexible film and affixed elastomeric material having initial folds for forming a gusseted dish cover.
FIG. 3 is a side elevation view of a gusseted dish cover having the gusset formed.
FIG. 4 is a perspective cross-section view of a partially opened gusseted dish cover showing in cross-section an M-shaped gusset.
FIGo 5 is a perspective view of two gusseted-dish covers formed in continuous operation and connected at a pe~forated edge with the elastomeric material in a relaxed state.
1 FIG. 6 is a perspective view of multiple ousseted dish covers stored in an interlocking fashion to form dish covers and a dispensing article.
FIG. 7 is a cross-sectional view of the article of FIG. 6 showing the nesting effect of the corrugated surface of the contracted opening.
FIG. 8 is a perspective cross-sectional view of the article of FIG. 6.
FIG. 9 is a plan top view showing a gusseted dish cover on a dish.
FIG. lO is a side elevation side view showing a gusseted dish cover on a dish.
DETAILED DESCRIPTION OF THE INVENTION
The instant invention relates to gusseted dish covers and an integrally formed article for the storage and dispensing of such dish covers. The gusseted dish cover of this invention comprises a rectangular-shape~ blank of flexible sheet material, preferably a thermoplastic sheet material, having affixed to top and bottom edges an elastomer.ic material bonded3 preferably thermally bonded, to said flexible sheet material. The elastomeric material is bonded under tension to provide elongati~n of the elastic-material as compared to ~3~017 g l the length of the elastomeric material when at a relaxed state, i.e., when unaex no applied tension.
The rectangular-shaped blank of flexible sheet material with the affixed elastomeric material is formed into a gusseted dish cover having substantially aligned top and bGttom edges and a center gusset formed at a line medial to and generally parallel to the top and bottom edge of said sheet material to form in cross-section a generally M-shaped fola gusset as viewed at said lateral edges and across said gusseted dish cover.
The method for forming the dish cover according to the invention comprising:
(i) providing a generally rectangular sheet of flexible film having a top edge, a bottom eage and two lateral eages;
~ii) affixing under an elongated state an elastomeric material to the top edge and bottom edge of the generally rectangular sheet of flexible film;
2~ (iii) folding the sheet downward along a first line extending between the lateral edges and medial to and generally parallel to the bottom edge and top edge~
131~017 1 (iv) folcing the sheet upward along each of two secon~ lines spaced on eitheI side of and proximate to the first line;
(v) forming a gusseted dish cover by folding downwardly the top and bottom eages and forming in cross-section a generally M-shaped gusset; and (vi) sealing each lateral e~ge where it a~joins itself.
As will be readily apparent to one skilled in the art, the above steps occur substantially concurrently and the order of the above steps may be changed to provide for processing variables. For example, the formation of the gusset may be provided prior to affixing the elastomeric material to the top and bottom edgeO
The aforementioned gusseted dish cover is advantageous ln its design by providing both an easily packaged dish cover and also characterized by a novel interaction between the gusseted dish covers when packaged to form a dispensing article having the dish covers in an interlocking arrangment. This novel stora~e and dispensing article comprises an integrally formed dish cover and dispenser means co~prising gusseted dish covers characterized as 1 3 1 4~ 1 7 1 above describe~ having top ana bottom eCges ~aving affixed thereto an elastomeric material which when not under tension forms a contracted opening having a corrugated surface where the elastomeric rnaterial is affixed to the flexible sheet material, whereby the gusseted dish cover(s) is spirally wound on a center member with the contracted corrugated opening of each gusseted dish cover being placed in a position after the end of the center member in an outwardly spiral direction. In this manner the contracted corrugated opening of the gusseted dish cover contacts itself or another gusseted dish cover in an interlocking arrangement and the elastomeric material of the contracted opening is under substantially zero elongation over the relaxed state. In a preferred embodiment of the invention, the flexible sheet material is a thermoplastic film, the elastomeric material is an elastomeric thermoplastic material and such are thermally bonded.
FIG. l and FIG. ~ illustrate the flexible sheet material and the preliminary folds in the ~l~xible sheet material made in forming the gusseted dish cover~ FIG. 1 is a plane view of flexible sheet material 21 shown as a contin~ous sheet having 13l~ol7 1 bottom edge 20, top edge 22, lateral edges 14 and 24 (shown at phantom-line) an~ elastomeric material 16 affixed thereto at 18 distance from the top and bottom edges. The gusseted dish covers are S preferab~y manufactured in a continuous fashion from a continuous flexible sheet material and are not completely separated from each other until a predetermined number have been formed and packaged.
Accordingly, lateral edge 24 is shown in phantom and coincides with the leading edges of the next cover and serves as a connective e~ge between respective dish covers. This connective edge will generally comprise a perforated e~ge whereby a useT can easily separate one gusseted dish cover from the dispenser as it is needed. The point at which the elastomeric material is af~ixed to flexible sheet material 21 is not critical. FIG. 1 shows elastomeric material 16 recessPd from bottom edge 20 and top edge 22 by distance 1~ to provide a slight flap after the elastDmeric material for use in providing a tab by which the dish cover may be grasped more easily.
This may be most beneficial when the contents of the dish are hot. The distance 18, if any, is selected depending un the design of the bowl cover. For ~ 13 - 1 3 1 4 0 1 7 1 example, it may be desirable to emboss or place ridges on the flexible sheet material near the edges for easy handling or improved appearance.
The flexible sheet material is folded as shown in FIG. 2 to form multiple folds. FIG. 2 shows folds at 26, 28 and 30 for formation of an M-gusset center fold, although the number of folds may be more or less depending on the size of the dish cover and the desire~ appearance of the dish cover.
In forming the gusseted dish cover shown in FIG. 3 and FIG. 4 bottom edge 2û and top edge 22 are substantially aligned and folds 26 and 30 are substantially aligned and abutted at 32. Fold 28 is extended between lateral edges 14 and 24 and substantially medial to and generally parallel to the bottom and top edge and is folded downwardly at 34 preferably above the substantial inside alignment at 35 of elastomeric material 16 and bottom edge 20 and top edge 22 at 31, The lateral edges are sealed at 36 ~shown as a bar seal), preferably by thermal sealing. The resulting gusseted dish cover is characterized by a M-shaped gusseted body having a cross-section as shown in FIG. 4. The general 131~017 1 M-shaped gusset is defined by the surface oF folded flexible sheet material 21 starting at bottom edge 20 to fold 26, then to fold 28, then to fold 3û and then to top edge 22. FIG. 4 depicts an M-shaped gusset, although the single fold at 2~ may be multiple folds as will be appreciated by one skilled in the art, and a pleated gusset may be formed. The substantial alignment of the top edge and bottom eage form the opening of the dish cover which contracts with the release of tension from lateral edges after the lateral edges have been sealed. The contraction of the elastomeric material for two dish covers connected along a perforated edge 24 is shown in FIG. 5. The contraction of the elastomeric material upon the release of tension at the lateral edges causes contraction of the substantially aligned bottom edge 20 and top edge 22 which turn inwardly in the manner shown in FIG. 5 and form a corrugated surface along the bottom edge and top edge which now are sealed at the lateral edges and form the opening o~ the dish cover comprising a contraoted opening having a variable opening determined by the relaxed length of the elastomeric material and the leng~h o~ the flexible sheet D-15~60 1 material (double layered with gusset at 50) as measured between the seale~ lateral edges. The percent elongation of the elastomeric material9 at 16, and the distance between the sealed lateral edges ~6 m~y be selected to provide a wide range o~
openings for the gusseted dish covers to enable use with a wide range of dish sizes. The preferred correlation of the selection of the gusseted dish cover to the dish will be such that the dish to be covered is larger at the point where the contracted opening of the dish cover contacts the dish than the contracted opening and yet the largest portion of the dish over which the dish cover must be placed is smaller than the maximum size of the contracted opening when fully opened, i.e., when the elastomeric material is fully elongated to the distance between the lateral edges.
The aforementioned gusseted dish cover is formed from a flexible sheet material and an elastomeric material. The selection will be related to the selected use of the dish cover, e.g., freezer cover, refrigerator storage cover, microwave cooking cover and the like. The flexible sheet material may be any flexible sheet ma~erial joinable to i$sel~ or 1 other sheets and may include flexible films of thermoset or thermoplastic polymeric materials, such as cellophane, saran, polyolefins, and the like. The flexible sheet material is preferably a thermoplastic sheet or film, including polyethylene, polypropylene, polyvinyl chloride, polyvinylidene chloride, nylon, polyester, polyvinylacetate, polymers of ethylene-vinyl alcohol and copolymers of vinyl and vinylidene chloride and the like. As will be known to one skilled in the art, the flexible sheet material may be a single film or a coextruded or laminated multilayer film.
Representative of laminated films employable in fabrication of the instant dish cover is the description in U.S. Patent No. 4,561,108 at column 13, ~5 line 43 to column 15, line 50. In addition to their use as components in multilayer films, the spearate thermoplastic films described in U.S. Pa-tent No.
4,561,108 may also find use as single layer films and be employed as the flexible sheet material. The thermoplastic sheet material is generally polyethylene film, such as commonly employed in the art to manufacture sandwich bags and . ~
13i4017 1 the like, owing to its cost and ~ide range of use.
When the dish cover is intended for use in a particular application, e.g. microwave cooking, the preferred polymer may be other than polyethylene since particular cold or heat relatea properties may be ~esirable.
The thermoplastic sheet material may be embossed with a pattern over its entire surface, embossed only at the bottom or top edges or embossed on any selected portion of the thermoplastic sheet material. If desired, gripper ridges may be placed adjacent the top and bottom edges to facilitate improved ease of use of the dish cover.
The elastomeric material may be any material that unaergoes elongation when tension is applied in opposing directions and then returns to substantially its startino length when the tension is released. For purpose of the instant gusseted dish covers an elongation of greater than 100%, preferably 100~ to ~00~, of the relaxed length is normally adequate. Materials having lower or higher elastic limits may be employed and may be selected on the particular shape of the dish to be covered.
For example~ if a dish with a large ~op portion an~
- 18 - 1 3 1 ~ O ~ 7 1 a relatively small bottom portion is to be covered, the elastomeric material may beneficially be selectea to have an elongation of greater than 200~, depending on the relative sizes of the top or bottom portions of the dish. The preferred elastomeric materials are thermoplastic elastomeric rubbers because such may be thermally sealed to thermoplastic sheet or film materials. One such thermoplastic rubber is KRATONTM thermoplastic lû rubbers available from Shell Chemical Company.
These thermoplas~ic rubbers ~described in publication SC:68-86, published July, 1~86 by Shell Chemical Company) are sold under the designations KRATONTM D and KRATON G and are characterized as (1) linear A-B-A block type: styrene-butadiene-styrene (S-B-S), and styrene-isoprene-styrene (S-I-S~; and (2) styrene~ethylene/butylene-styrene (S-EB-S), respectively. ûther elastomeric materials of the styrene-butadiene, styrene-isoprene and styrene-ethylene/propylene types may also be employed. Alternatively, an elastomeric material may be employed and coated with a heat-activated adhesive coating cn at least one side. Natural , ~\ , .!:','....... , .i- t`' _;` ' ~. ` `
131~017 1 rubbers, available from Easthampton Rubber Thread Company and identified as L-l900, may also be employed with an adhesive. The joining of the flexible sheet material and the elastomeric material is pre~erably by thermal sealin~ but may also be by gluing, fusing, use of double sided transfer tape (e~g., pressure sensitive), and the like.
The thickness of the flexible sheet material and elastomeric material depends on the selection of the respective materials and on the intende~ use of the dish cover. Polyethylene thermoplastic films having a thickness between about 0.5 mils (0.013 mn,) an~ about 2 mil (0.052 mm) are suitable for most applications and are typically selected at a thickness between about 0.6 mils (0.014 mm) and about 1.5 mils (0.021 mm). The thickness of the elastomeric material is related to the particular elastomeric material selected, the percent elongation desired and the selected flexible sheet material, but in most instances will be between 1 mil (0.025 mm) and about 5 mils (0.125 mm). The aforementioned thicknesses are provided for guidance 9 since the actual thickness will depend on the selected use for the dish cover, the flexihle sheet material and the elast~meric material.
13140~7 1 The lateral edges are joined, i.e., sealed, and such is preferably done by thermally sealing the lateral edges with a bar seal as shown in FIG. 4 at ~6. When the flexible sheet material is a thermoplastic material the area to be sealed at the lateral eCges are joined by heating the area to be joined to soften or melt the thermoplastic to fuse the adjacent layers together, such as with a hot knife or bar to form a bar seal, fused bead seal or by other conventional means. In the instant invention a perforated interface is preferably provided to connect two or more gusseted dish covers in a continuous fashion. The perforated interface between dish covers may be formed by use of a hot knife with a serrated edge or other suitable means for forming perforations.
The gusseted dish covers are preferably formed in a continuous manner and connected in a continuous fashion at a perforated edge. A selected number of such connected gusseted dish covers may then be placed in a single package for sale. FIG. 6 shows a selected number of gusset dish covers formed into an integrally formed storage/dispensing article 60. The dish covers are placed on support member 62 1 such that the elastomeric material of the dish cover is in a sùbstantially relaxed state by placement off the end 72 of support member 62. The support member is typically a hollow cardboard or plastic tube of the type generally employed in the art fûr the wax paper, food wraps, aluminum foils and microwave cooking wraps. By placement of the elastomeric material off the end of the support member opening 74 is formed whereat the elastomeric material is placed under minimal tension, i.e., the elastomeric material has minimal or zero elongation, and the corrugated surface 76 of a dish cover contacts its own corrugated surface or that of another dish cover. This substantially relaxed condition of the elastomeric material is important in preventing fatigue or hysteresis of the elastomeric material which would otherwise result from long storage periods under tension. Each dish cover is placed on the support member 62 over the previous dish cover by placing the contracted opening adiacent the previous contracted opening's surface. The difference in the length of the contracted opening and the opposing edge of the dish cover (folds 26 and 30 of FIG. 2 at }2 of FIG. 3) results in a 131~017 1 curvature of the dish cover as shown in FIG. ~. The thickness of the dish cover as each successive cover is outwardly placed on the support member results is a spiral lay down of the dish covers as shown at 64, 66, 68 and 70. FIG. 7 shows a cross-sectional view of the of the article of FIG. 6 having several dish covers. FIG. 7 shows the contractea opening and the interaction of the contracted opening at corrugations 88 and 9û. The interaction or interlocking effect ûf the corrugation of the contracted opening aids in preventing the layers 82, 84 and 86 of the dish covers from separating during storage. FIG. 8 shows a perspective view showing the nesting or interlocking effect of the corrugations 98 and 100 and the contracted opening 96. Further, the contracted opening is placed off the end of the support member 92 to form the opening 96.
FI~. 9 is a plan top view showing dish cover 104 placed upon dish 102 and showing gussets 106 and 115 and having lateral edges 108 and 112.
FIG. 10 shows a side elevation view of a gusseted dish cover 120 and a dish 114. Contracted opening 116 contacts the dish and ~orms a seal while top 131~Q17 - ~3 -1 portion 118 comprises a cover across the mouth of the dish.
While this invention has been described with reference to certain specific embodiments, it will be recognized to those skilled in the art that many variations and embodiments are possible without departing from the scope of the invention.
131~017 1 (iv) folcing the sheet upward along each of two secon~ lines spaced on eitheI side of and proximate to the first line;
(v) forming a gusseted dish cover by folding downwardly the top and bottom eages and forming in cross-section a generally M-shaped gusset; and (vi) sealing each lateral e~ge where it a~joins itself.
As will be readily apparent to one skilled in the art, the above steps occur substantially concurrently and the order of the above steps may be changed to provide for processing variables. For example, the formation of the gusset may be provided prior to affixing the elastomeric material to the top and bottom edgeO
The aforementioned gusseted dish cover is advantageous ln its design by providing both an easily packaged dish cover and also characterized by a novel interaction between the gusseted dish covers when packaged to form a dispensing article having the dish covers in an interlocking arrangment. This novel stora~e and dispensing article comprises an integrally formed dish cover and dispenser means co~prising gusseted dish covers characterized as 1 3 1 4~ 1 7 1 above describe~ having top ana bottom eCges ~aving affixed thereto an elastomeric material which when not under tension forms a contracted opening having a corrugated surface where the elastomeric rnaterial is affixed to the flexible sheet material, whereby the gusseted dish cover(s) is spirally wound on a center member with the contracted corrugated opening of each gusseted dish cover being placed in a position after the end of the center member in an outwardly spiral direction. In this manner the contracted corrugated opening of the gusseted dish cover contacts itself or another gusseted dish cover in an interlocking arrangement and the elastomeric material of the contracted opening is under substantially zero elongation over the relaxed state. In a preferred embodiment of the invention, the flexible sheet material is a thermoplastic film, the elastomeric material is an elastomeric thermoplastic material and such are thermally bonded.
FIG. l and FIG. ~ illustrate the flexible sheet material and the preliminary folds in the ~l~xible sheet material made in forming the gusseted dish cover~ FIG. 1 is a plane view of flexible sheet material 21 shown as a contin~ous sheet having 13l~ol7 1 bottom edge 20, top edge 22, lateral edges 14 and 24 (shown at phantom-line) an~ elastomeric material 16 affixed thereto at 18 distance from the top and bottom edges. The gusseted dish covers are S preferab~y manufactured in a continuous fashion from a continuous flexible sheet material and are not completely separated from each other until a predetermined number have been formed and packaged.
Accordingly, lateral edge 24 is shown in phantom and coincides with the leading edges of the next cover and serves as a connective e~ge between respective dish covers. This connective edge will generally comprise a perforated e~ge whereby a useT can easily separate one gusseted dish cover from the dispenser as it is needed. The point at which the elastomeric material is af~ixed to flexible sheet material 21 is not critical. FIG. 1 shows elastomeric material 16 recessPd from bottom edge 20 and top edge 22 by distance 1~ to provide a slight flap after the elastDmeric material for use in providing a tab by which the dish cover may be grasped more easily.
This may be most beneficial when the contents of the dish are hot. The distance 18, if any, is selected depending un the design of the bowl cover. For ~ 13 - 1 3 1 4 0 1 7 1 example, it may be desirable to emboss or place ridges on the flexible sheet material near the edges for easy handling or improved appearance.
The flexible sheet material is folded as shown in FIG. 2 to form multiple folds. FIG. 2 shows folds at 26, 28 and 30 for formation of an M-gusset center fold, although the number of folds may be more or less depending on the size of the dish cover and the desire~ appearance of the dish cover.
In forming the gusseted dish cover shown in FIG. 3 and FIG. 4 bottom edge 2û and top edge 22 are substantially aligned and folds 26 and 30 are substantially aligned and abutted at 32. Fold 28 is extended between lateral edges 14 and 24 and substantially medial to and generally parallel to the bottom and top edge and is folded downwardly at 34 preferably above the substantial inside alignment at 35 of elastomeric material 16 and bottom edge 20 and top edge 22 at 31, The lateral edges are sealed at 36 ~shown as a bar seal), preferably by thermal sealing. The resulting gusseted dish cover is characterized by a M-shaped gusseted body having a cross-section as shown in FIG. 4. The general 131~017 1 M-shaped gusset is defined by the surface oF folded flexible sheet material 21 starting at bottom edge 20 to fold 26, then to fold 28, then to fold 3û and then to top edge 22. FIG. 4 depicts an M-shaped gusset, although the single fold at 2~ may be multiple folds as will be appreciated by one skilled in the art, and a pleated gusset may be formed. The substantial alignment of the top edge and bottom eage form the opening of the dish cover which contracts with the release of tension from lateral edges after the lateral edges have been sealed. The contraction of the elastomeric material for two dish covers connected along a perforated edge 24 is shown in FIG. 5. The contraction of the elastomeric material upon the release of tension at the lateral edges causes contraction of the substantially aligned bottom edge 20 and top edge 22 which turn inwardly in the manner shown in FIG. 5 and form a corrugated surface along the bottom edge and top edge which now are sealed at the lateral edges and form the opening o~ the dish cover comprising a contraoted opening having a variable opening determined by the relaxed length of the elastomeric material and the leng~h o~ the flexible sheet D-15~60 1 material (double layered with gusset at 50) as measured between the seale~ lateral edges. The percent elongation of the elastomeric material9 at 16, and the distance between the sealed lateral edges ~6 m~y be selected to provide a wide range o~
openings for the gusseted dish covers to enable use with a wide range of dish sizes. The preferred correlation of the selection of the gusseted dish cover to the dish will be such that the dish to be covered is larger at the point where the contracted opening of the dish cover contacts the dish than the contracted opening and yet the largest portion of the dish over which the dish cover must be placed is smaller than the maximum size of the contracted opening when fully opened, i.e., when the elastomeric material is fully elongated to the distance between the lateral edges.
The aforementioned gusseted dish cover is formed from a flexible sheet material and an elastomeric material. The selection will be related to the selected use of the dish cover, e.g., freezer cover, refrigerator storage cover, microwave cooking cover and the like. The flexible sheet material may be any flexible sheet ma~erial joinable to i$sel~ or 1 other sheets and may include flexible films of thermoset or thermoplastic polymeric materials, such as cellophane, saran, polyolefins, and the like. The flexible sheet material is preferably a thermoplastic sheet or film, including polyethylene, polypropylene, polyvinyl chloride, polyvinylidene chloride, nylon, polyester, polyvinylacetate, polymers of ethylene-vinyl alcohol and copolymers of vinyl and vinylidene chloride and the like. As will be known to one skilled in the art, the flexible sheet material may be a single film or a coextruded or laminated multilayer film.
Representative of laminated films employable in fabrication of the instant dish cover is the description in U.S. Patent No. 4,561,108 at column 13, ~5 line 43 to column 15, line 50. In addition to their use as components in multilayer films, the spearate thermoplastic films described in U.S. Pa-tent No.
4,561,108 may also find use as single layer films and be employed as the flexible sheet material. The thermoplastic sheet material is generally polyethylene film, such as commonly employed in the art to manufacture sandwich bags and . ~
13i4017 1 the like, owing to its cost and ~ide range of use.
When the dish cover is intended for use in a particular application, e.g. microwave cooking, the preferred polymer may be other than polyethylene since particular cold or heat relatea properties may be ~esirable.
The thermoplastic sheet material may be embossed with a pattern over its entire surface, embossed only at the bottom or top edges or embossed on any selected portion of the thermoplastic sheet material. If desired, gripper ridges may be placed adjacent the top and bottom edges to facilitate improved ease of use of the dish cover.
The elastomeric material may be any material that unaergoes elongation when tension is applied in opposing directions and then returns to substantially its startino length when the tension is released. For purpose of the instant gusseted dish covers an elongation of greater than 100%, preferably 100~ to ~00~, of the relaxed length is normally adequate. Materials having lower or higher elastic limits may be employed and may be selected on the particular shape of the dish to be covered.
For example~ if a dish with a large ~op portion an~
- 18 - 1 3 1 ~ O ~ 7 1 a relatively small bottom portion is to be covered, the elastomeric material may beneficially be selectea to have an elongation of greater than 200~, depending on the relative sizes of the top or bottom portions of the dish. The preferred elastomeric materials are thermoplastic elastomeric rubbers because such may be thermally sealed to thermoplastic sheet or film materials. One such thermoplastic rubber is KRATONTM thermoplastic lû rubbers available from Shell Chemical Company.
These thermoplas~ic rubbers ~described in publication SC:68-86, published July, 1~86 by Shell Chemical Company) are sold under the designations KRATONTM D and KRATON G and are characterized as (1) linear A-B-A block type: styrene-butadiene-styrene (S-B-S), and styrene-isoprene-styrene (S-I-S~; and (2) styrene~ethylene/butylene-styrene (S-EB-S), respectively. ûther elastomeric materials of the styrene-butadiene, styrene-isoprene and styrene-ethylene/propylene types may also be employed. Alternatively, an elastomeric material may be employed and coated with a heat-activated adhesive coating cn at least one side. Natural , ~\ , .!:','....... , .i- t`' _;` ' ~. ` `
131~017 1 rubbers, available from Easthampton Rubber Thread Company and identified as L-l900, may also be employed with an adhesive. The joining of the flexible sheet material and the elastomeric material is pre~erably by thermal sealin~ but may also be by gluing, fusing, use of double sided transfer tape (e~g., pressure sensitive), and the like.
The thickness of the flexible sheet material and elastomeric material depends on the selection of the respective materials and on the intende~ use of the dish cover. Polyethylene thermoplastic films having a thickness between about 0.5 mils (0.013 mn,) an~ about 2 mil (0.052 mm) are suitable for most applications and are typically selected at a thickness between about 0.6 mils (0.014 mm) and about 1.5 mils (0.021 mm). The thickness of the elastomeric material is related to the particular elastomeric material selected, the percent elongation desired and the selected flexible sheet material, but in most instances will be between 1 mil (0.025 mm) and about 5 mils (0.125 mm). The aforementioned thicknesses are provided for guidance 9 since the actual thickness will depend on the selected use for the dish cover, the flexihle sheet material and the elast~meric material.
13140~7 1 The lateral edges are joined, i.e., sealed, and such is preferably done by thermally sealing the lateral edges with a bar seal as shown in FIG. 4 at ~6. When the flexible sheet material is a thermoplastic material the area to be sealed at the lateral eCges are joined by heating the area to be joined to soften or melt the thermoplastic to fuse the adjacent layers together, such as with a hot knife or bar to form a bar seal, fused bead seal or by other conventional means. In the instant invention a perforated interface is preferably provided to connect two or more gusseted dish covers in a continuous fashion. The perforated interface between dish covers may be formed by use of a hot knife with a serrated edge or other suitable means for forming perforations.
The gusseted dish covers are preferably formed in a continuous manner and connected in a continuous fashion at a perforated edge. A selected number of such connected gusseted dish covers may then be placed in a single package for sale. FIG. 6 shows a selected number of gusset dish covers formed into an integrally formed storage/dispensing article 60. The dish covers are placed on support member 62 1 such that the elastomeric material of the dish cover is in a sùbstantially relaxed state by placement off the end 72 of support member 62. The support member is typically a hollow cardboard or plastic tube of the type generally employed in the art fûr the wax paper, food wraps, aluminum foils and microwave cooking wraps. By placement of the elastomeric material off the end of the support member opening 74 is formed whereat the elastomeric material is placed under minimal tension, i.e., the elastomeric material has minimal or zero elongation, and the corrugated surface 76 of a dish cover contacts its own corrugated surface or that of another dish cover. This substantially relaxed condition of the elastomeric material is important in preventing fatigue or hysteresis of the elastomeric material which would otherwise result from long storage periods under tension. Each dish cover is placed on the support member 62 over the previous dish cover by placing the contracted opening adiacent the previous contracted opening's surface. The difference in the length of the contracted opening and the opposing edge of the dish cover (folds 26 and 30 of FIG. 2 at }2 of FIG. 3) results in a 131~017 1 curvature of the dish cover as shown in FIG. ~. The thickness of the dish cover as each successive cover is outwardly placed on the support member results is a spiral lay down of the dish covers as shown at 64, 66, 68 and 70. FIG. 7 shows a cross-sectional view of the of the article of FIG. 6 having several dish covers. FIG. 7 shows the contractea opening and the interaction of the contracted opening at corrugations 88 and 9û. The interaction or interlocking effect ûf the corrugation of the contracted opening aids in preventing the layers 82, 84 and 86 of the dish covers from separating during storage. FIG. 8 shows a perspective view showing the nesting or interlocking effect of the corrugations 98 and 100 and the contracted opening 96. Further, the contracted opening is placed off the end of the support member 92 to form the opening 96.
FI~. 9 is a plan top view showing dish cover 104 placed upon dish 102 and showing gussets 106 and 115 and having lateral edges 108 and 112.
FIG. 10 shows a side elevation view of a gusseted dish cover 120 and a dish 114. Contracted opening 116 contacts the dish and ~orms a seal while top 131~Q17 - ~3 -1 portion 118 comprises a cover across the mouth of the dish.
While this invention has been described with reference to certain specific embodiments, it will be recognized to those skilled in the art that many variations and embodiments are possible without departing from the scope of the invention.
Claims (36)
1. A gusseted dish cover comprising a rectangular-shaped blank of flexible sheet material having affixed to top and bottom edges thereof an elastic material bonded to said flexible sheet material under tension to provide elongation of the elastic-material over the length of the elastic material when in a relaxed condition, said rectangular-shaped blank of flexible sheet material with affixed elastic material having said top and bottom edges substantially aligned to form a contracted opening and the center of said sheet material forming a gusset generally parallel to the top and bottom edges to form in cross-section a gusset at said joined lateral edges and across said dish cover.
2. The dish cover according to claim 1 wherein said gusset is a generally M-shaped gusset.
3. The dish cover according to claim 1 wherein said flexible sheet material is a thermoplastic material.
4. The dish cover according to claim 3 wherein said thermoplastic material is selected from the group consisting of polyethylene, polypropylene, nylon, polyester, polyvinylacetate, polyvinyl chloride, polyvinylidene chloride, ethylene-vinyl alcohol copolymers and mixtures thereof.
5. The dish cover according to claim 4 wherein said thermoplastic material is polyethylene.
6. The dish cover according to claim 3 wherein said elastomeric material is thermally bonded to said thermoplastic material.
7. The dish cover according to claim 3 wherein the joinder of the lateral edges is provided by a heat seal.
8. The dish cover of claim 4 wherein the elastomeric material is selected from the group of polymers consisting of styrene-butadiene-styrene, styrene-isoprene-styrene, styrene-ethylene /butylene-styrene, styrene-butadiene, styrene-isoprene and styrene-ethylene/propylene and mixtures thereof.
9. The dish cover of claim 1 wherein the flexible sheet material has a thickness between about 0.5 mils (0.013 mm) and about 2 mils (0.052 mm).
10. The dish cover of claim 3 wherein the flexible sheet material has a thickness between 0.5 mils (0.013 mm) and about 2 mils (0.052 mm).
11. The dish cover of claim 1 wherein the elastomeric material has a thickness between about 1 mil (0.025 mm) and about 5 mils (0.125 mm).
12. An article of manufacture comprising an integrally formed dish cover and dispenser means comprising a gusseted dish cover having a rectangular shape with affixed elastomeric material in an elongated state affixed to top edge and bottom edge substantially aligned to forming a contracted opening and the center of said flexible sheet material forming a gusset generally parallel to the top and bottom edges to form in cross-section a gusset, said elastomeric material which when not under tension forms a constricted opening having a corrugated surface where the elastomeric material is affixed to the flexible sheet material, said gusseted dish cover being spirally wound on a center support means with the constricted opening of said gusseted dish cover being placed in a position after the end of the center support in a outwardly spiral direction whereby said elastomeric material is under substantially zero elongation.
13. The article according to claim 12 wherein said gusset is a generally M-shaped gusset.
14. The article according to claim 12 wherein said flexible sheet material is a thermoplastic material.
15. The article according to claim 14 wherein said thermoplastic material is selected from the group consisting of polyolefins.
16. The article according to claim 14 wherein said thermoplastic material is selected from the group consisting of polyethylene, polypropylene, nylon, polyester, polyvinylacetate, polyvinyl chloride, polyvinylidene chloride, ethylene-vinyl alcohol copolymers and mixtures thereof.
17. The article according to claim 14 wherein said thermoplastic is polyethylene.
18. The article according to claim 17 wherein said elastomeric material is thermally bonded to said thermoplastic material.
19. The article according to claim 14 wherein the joinder of the lateral edges is provided by a heat seal.
20. The dish cover of claim 12 wherein the elastomeric material is selected from the group of polymers consisting of styrene-butadiene-styrene, styrene-isoprene-styrene, styrene-ethylene/butylene -styrene, styrene-butadiene, styrene-isoprene and styrene-ethylene/propylene and mixtures thereof.
21. The dish cover of claim 12 wherein the flexible sheet material has a thickness between about 0.5 mils (0.013 mm) and about 2 mils (0.052 mm).
22. The dish cover of claim 14 wherein the flexible sheet material has a thickness between about 0.5 mils (0.013 mm) and about 2 mils (0.052 mm).
23. The dish cover of claim 12 wherein the elastomeric material has a thickness between about 1 mil (0.025 mm) and about 5 mils (0.125mm).
24. The article of claim 12 wherein the constricted opening of the dish cover contacts the corrugated opening of the constricted opening of a dish cover.
25. The method for forming a dish cover according to the invention comprising:
(i) providing a generally rectangular sheet of flexible film having a top edge, a bottom edge and two lateral edges;
(ii) affixing under an elongated state an elastomeric material to the top edge and bottom edge of the generally rectangular sheet of flexible film;
(iii) folding the sheet downward along a first line extending between the lateral edges and medial to and generally parallel to the bottom edge and top edge;
(iv) folding the sheet upward along each of two second lines spaced on either side of an proximate to the first line;
(v) forming a gusseted dish cover by folding downwardly the top and bottom edges and forming in cross-section a generally M-shaped gusset; and (vi) sealing each lateral edge where it adjoins itself.
(i) providing a generally rectangular sheet of flexible film having a top edge, a bottom edge and two lateral edges;
(ii) affixing under an elongated state an elastomeric material to the top edge and bottom edge of the generally rectangular sheet of flexible film;
(iii) folding the sheet downward along a first line extending between the lateral edges and medial to and generally parallel to the bottom edge and top edge;
(iv) folding the sheet upward along each of two second lines spaced on either side of an proximate to the first line;
(v) forming a gusseted dish cover by folding downwardly the top and bottom edges and forming in cross-section a generally M-shaped gusset; and (vi) sealing each lateral edge where it adjoins itself.
26. The method according to claim 25 wherein said gusset is a generally M-shaped gusset.
27. The method according to claim 25 wherein said flexible sheet material is a thermoplastic material.
28. The method according to claim 27 wherein said flexible sheet material is selected from the group consisting of polyolefins.
29. The method according to claim 27 wherein said flexible sheet material is selected from the group consisting of polyethylene, polypropylene, nylon, polyester, polyvinylacetate, polyvinyl chloride, polyvinylidene chloride, ethylene-vinyl alcohol copolymers and mixtures thereof.
30. The method according to claim 29 wherein said thermoplastic is polyethylene.
31. The method according to claim 28 wherein said elastomeric material is thermally bonded to said thermoplastic material.
32. The method according to claim 28 wherein the joinder of the lateral edges is provided by a heat seal.
33. The dish cover of claim 25 wherein the elastomeric material is selected from the group of polymers consisting of styrene-butadiene-styrene, styrene-isoprene-styrene, styrene-ethylene, butylene-styrene, styrene-butadiene, styrene-isoprene and styrene-ethylene/propylene.
34. The dish cover of claim 25 wherein the flexible sheet material has a thickness between about 0.5 mils (0.013 mm) and about 2 mils (0.052 mm).
35. The dish cover of claim 27 wherein the flexible sheet material has a thickness between about 0.5 mils (0.013 mm) and about 2 mils (0.052 mm).
36. The dish cover of claim 25 wherein the elastomeric material has a thickness between about 1 mil (0.025 mm) and about 5 mils (0.125 mm).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US07/038,861 US4844248A (en) | 1987-04-15 | 1987-04-15 | Elasticized gusseted dish cover, method of making same and article of dispensing |
US038,861 | 1987-04-15 |
Publications (1)
Publication Number | Publication Date |
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CA1314017C true CA1314017C (en) | 1993-03-02 |
Family
ID=21902324
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA000559719A Expired - Fee Related CA1314017C (en) | 1987-04-15 | 1988-02-24 | Elasticized gusseted dish cover and article of dispensing |
Country Status (2)
Country | Link |
---|---|
US (1) | US4844248A (en) |
CA (1) | CA1314017C (en) |
Families Citing this family (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5133607A (en) * | 1991-04-22 | 1992-07-28 | Reynolds Consumer Products Inc. | Plastic liner bag with elastic top tie strip |
US5780342A (en) * | 1996-12-05 | 1998-07-14 | Winbond Electronics Corporation | Method for fabricating dielectric films for non-volatile electrically erasable memories |
US6869085B2 (en) * | 2001-11-26 | 2005-03-22 | Victoria I. Pettigrew | Disposable shopping cart handle sanitary cover |
US7011228B2 (en) * | 2002-11-27 | 2006-03-14 | S.C. Johnson Home Storage, Inc. | Sealable container cover |
US6793090B2 (en) | 2002-11-27 | 2004-09-21 | S.C. Johnson Home Storage, Inc. | Elastic container cover and method for manufacturing |
WO2004113188A1 (en) * | 2003-06-13 | 2004-12-29 | S. C. Johnson Home Storage, Inc. | Method of manufacturing container covers |
US7318534B2 (en) * | 2003-06-13 | 2008-01-15 | S.C. Johnson Home Storage, Inc. | Disposable container cover with elastic replacement |
US7124891B2 (en) * | 2003-10-28 | 2006-10-24 | Foldware, Inc. | Nestable containers with reversibly deformable closures |
US20060254948A1 (en) * | 2005-05-05 | 2006-11-16 | Herbert Curtis B | Nestable containers with folding coverings |
US20070131701A1 (en) * | 2005-12-01 | 2007-06-14 | Herbert Curtis B | Nestable containers with bending covers for improved storage |
US20090183807A1 (en) * | 2007-08-16 | 2009-07-23 | Sadlier Claus E | More versatile flexible cover and method of manufacture |
US8435372B1 (en) | 2007-08-16 | 2013-05-07 | Les Industries Touch Inc. | Manufacture of versatile flexible cover using mandrel |
US20090127296A1 (en) * | 2007-11-15 | 2009-05-21 | Parker Joshua B | Bulk bag to hopper shielding apparatus |
US8123885B2 (en) * | 2009-02-17 | 2012-02-28 | Covermate, Inc. | Method of manufacturing flexible covers |
US8167490B2 (en) * | 2009-04-22 | 2012-05-01 | Reynolds Consumer Products Inc. | Multilayer stretchy drawstring |
US20230278756A1 (en) * | 2022-03-07 | 2023-09-07 | Graham Eves | Beverage Bottle Sealing Assembly |
Family Cites Families (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US409354A (en) * | 1889-08-20 | Self-adjusting cover for vessels | ||
US291022A (en) * | 1884-01-01 | Joseph beatified | ||
US1627771A (en) * | 1922-02-24 | 1927-05-10 | Joseph H Dwork | Garment |
US1544312A (en) * | 1923-02-21 | 1925-06-30 | Plymouth Rubber Company Inc | Elastic border band and ruffle and method of producing same |
US1633988A (en) * | 1926-09-02 | 1927-06-28 | Jones George | Protector for glass and metal door knobs and automobile handles |
US1858139A (en) * | 1930-02-03 | 1932-05-10 | Johnson & Johnson | Sanitary cover or closure |
US2080108A (en) * | 1936-11-21 | 1937-05-11 | Samuel J Brandstein | Cover for containers of different sizes |
BE557802A (en) * | 1953-07-13 | |||
US2905581A (en) * | 1956-02-20 | 1959-09-22 | Goodrich Co B F | Method of preparing shirred heatsealed elastic vinyl products |
US3246446A (en) * | 1962-09-10 | 1966-04-19 | Lapco Inc | Bakery item cover forming method |
US3332423A (en) * | 1964-04-20 | 1967-07-25 | Charles E Whalen | Baby waterproof pants |
US3283422A (en) * | 1964-05-21 | 1966-11-08 | Meri K Nygard | Disposable overshoe |
US3375969A (en) * | 1967-04-04 | 1968-04-02 | Paramount Packaging Corp | Side weld bag |
US3862614A (en) * | 1972-01-28 | 1975-01-28 | Illinois Tool Works | Sheet of elastic covers for containers |
US3768230A (en) * | 1972-09-18 | 1973-10-30 | E Bruno | Container cover and method of affixing same |
US3860003B2 (en) * | 1973-11-21 | 1990-06-19 | Contractable side portions for disposable diaper | |
US4081301A (en) * | 1975-10-30 | 1978-03-28 | The Procter & Gamble Company | Method and apparatus for continuously attaching discrete, stretched elastic strands to predetermined isolated portions of disposable abosrbent products |
US4561108A (en) * | 1983-12-30 | 1985-12-24 | Union Carbide Corporation | Interlocking closure bag for use in high temperature environment |
US4770298A (en) * | 1984-11-16 | 1988-09-13 | Kimberly-Clark Corporation | Packaging of absorbent products |
-
1987
- 1987-04-15 US US07/038,861 patent/US4844248A/en not_active Expired - Lifetime
-
1988
- 1988-02-24 CA CA000559719A patent/CA1314017C/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
US4844248A (en) | 1989-07-04 |
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Legal Events
Date | Code | Title | Description |
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MKLA | Lapsed |