CA1251755A - Method and apparatus for fluidizing coal tar sludge - Google Patents

Method and apparatus for fluidizing coal tar sludge

Info

Publication number
CA1251755A
CA1251755A CA000506533A CA506533A CA1251755A CA 1251755 A CA1251755 A CA 1251755A CA 000506533 A CA000506533 A CA 000506533A CA 506533 A CA506533 A CA 506533A CA 1251755 A CA1251755 A CA 1251755A
Authority
CA
Canada
Prior art keywords
coal tar
sludge
agglomerates
mixing vessel
solid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000506533A
Other languages
French (fr)
Inventor
Daniel C. Deer, Iii
Kenneth D. Burnside
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Application granted granted Critical
Publication of CA1251755A publication Critical patent/CA1251755A/en
Expired legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/32Liquid carbonaceous fuels consisting of coal-oil suspensions or aqueous emulsions or oil emulsions
    • C10L1/322Coal-oil suspensions

Abstract

METHOD AND APPARATUS FOR
FLUIDIZING COAL TAR SLUDGE
Abstract of the Disclosure A method and apparatus fluidizes solid deposits of coal tar sludge, such as coal tar decanter sludge or coal tar tank sludge to a relatively homo-geneous mixture of solids dispersed in liquid. The coal tar decanter sludge received from the coke oven, including approxiamtely 10 to 50% by weight coal and coke solids, is conveyed into a sludge mixing vessel where it is deposited onto a liquid-permeable support member or screen having a predetermined maximum screen size. A suitable coal tar solvent in the sludge mix-ing vessel is heated to a temperature sufficient to partially solubilize and reduce the viscosity of the coal tar portion of the coal tar decanter sludge to provide a pumpable dispersion of solids dispersed in a diluted coal tar mixture. Agglomerates of coal and coke solids held together with coal tar fall through the screen when sufficient coal tar has solubilized and the solid agglomerates then are reduced in size for recirculation to the sludge mixing vessel. The diluted coal tar mixture is pumped to recirculate it to the sludge mixing vessel after impacting and shear-ing the solid agglomerates to reduce the solids particle size.

Description

FIELD OF THE INVENTION
The present invention is directed to an apparatus and method for treating solid deposits of coal tar sludge waste material to convert the material into a fluidized, pumpable dispersion of solids in liquid. More particularly, the present invention is directed to an apparatus and method for treating coal tar decanter sludge containing agglomerated coal and coke solid particles to provide a relatively homo-geneous dispersion of solids in a diluted coal tarliquid for use as a fuel.
BACKGROUN~ OF THE INVENTION AND PRIOR ART
Coal is thermally pyrolized or distilled by heating without contact with air at a temperature of about 950 to 1800 F. in a coke oven to produce coke and a variety of liquid and gaseous by~products. The liquid and gaseous by-products of coke include, as liquids, water, coal tar and crude light oil and in-clude as gaseous products hydrogen, methane, ethylene, carbon monoxide, carbon dioxide, hydrogen sulfide, ammonia, and nitrogen.
Until about the middle of the nineteenth century, the coal tar by-product of coke was regarded as a waste material but, increasingly, uses have been found for coal tar products. For example, some of the coal tars meet specifications required for roofing and road tars. Other coal tars have been reduced in viscosity by dilution with solvents and the diluted coal tars used as a fuel in open-hearth furnaces.
While others have found uses for most of the coal tar by-products from the coking oven, the coal tar sludges remain as waste products, such as coal tar tank sludge, and particularly a fraction of coal tar known as coal tar "decanter sludge". Gener-ally, coal tar from the coking oven is first received in a coal tar decanter vessel which also receives some fine solid particles of coal and coke from the ~2Sl~

coking oven. These solid particles settle to the bottom of the coal tar decanter vessel where they agglomerate b~ binding with coal tar together with other solid waste materials, such as ash, into cemen-taciously bound solid waste products known as "tardecanter sludge". The useful liquid coal tar is de-canted from the coal tar decanter vessel into a coal tar holding tank maintained heated for sufficiently low viscosity for pumping to suitable transport ves-sels. The coal tar holding tank also produces a sludgeat the bottom of the vessel called a "tank sludge", comprising solid deposits of tar, sludge, ash and quinoline ~ essentially all solvent-soluble hydrocar-bons.
The tar decanter sludges, on the other hand, include a substan~ial percentage of non-dissolvable solids, such as coal and coke, which, together with the viscous coal tar received in the coal tar decanter vessel, results in a sludge containing approximately 10 to 50% by weight solid particles of coal and coke with the remainder being very viscous, sticky coal tar and other hydrocarbon materials tending to bind adjacent coal and coke particles together into cementa-cious agglomerates.
The combination of coal tar and coal and coke solids (tar decanter sludge) remains today as a hazardous waste product which is very expensive to dispose of in accordance with EPA guidelines. While it is believed that others have tried to thin coal tar decanter sludges with oils and the like and others have tried to grind this solid cementacious mass for recycle to the coking ovens, no one has found a com-merically viable method or apparatus capable of suf-ficiently reducing the particle size of the agglo-merates or capable of providing a suitable solid/liquid dispersion for use as a fuel.

~517~5 In accordance with the present invention, a method and apparatus has been found capable of converting coal tar decanter sludges and other coal tar sludges into useful pumpable produc-ts such as a fuel, dust suppressants for spraying coal fields, and bulk density controlling agents.
SUMMARY OF THE INVENTION

. _ In brief, the present invention is directed to a method and apparatus for fluidizing solid deposits of coal tar sludges, and particularly coal tar decanter sludge, to a relatively homogeneous mixture of solids dispersed in liquid.
The present invention provides a method of flu,idizing solid agglomerates of coal tar sludge, comprising solid particles of coal and/or coke adhered together with coal tar, into a relatively homogeneous form comprising:
depositing solid agglomerates of tar decanter sludge onto a liquid-permeable screen within a sludge mixing vessel;
contacting the coal tar s]udge in the mixing vessel with a liquid diluent capable of fluidizing a portion of the coal tar sludge at elevated temperature and reducing the viscosity of the sludge to form a diluted coal tar sludge mixture;
heating the diluted coal tar sludge mixture to a temperature sufficient to fluidize a portion of the coal tar sludge and to reduce the viscosity of the diluted coal tar sludge mixture;
impacting solid agglomerates of the diluted coal tar sludge to physically break, agglomerates in the diluted mixture, to reduce the particle size of the agglo-merates, and to increase the contact area of the solid ~2S~SS

agglomerates with the liquid diluent;
conveying the diluted coal tar sludge mixture through a pump; and recirculating the diluted mixture from the pump to the sludge mixing vessel.
Agglomerates of coal and coke solids held together with coal tar fall through the screen when sufficient coal tar has solubilized and the solid agglomerates then are reduced in size for recirculation to the sludge mixing vessel.
The invention also provides apparatus for fluidizing solid agglomerates of coal tar sludge, comprising solid particles of coal and/or coke adhered together with coal tar, to a rela-tivelyhomegenous form comprising:
a mixing vessel for receiving solid agglomerates of said coal tar sludge;
liquid heating means disposed within the vessel for heating a fluidizing liquid sludge-contacting diluent;
a recirculation pump in fluid communication with the mixing vessel for repeatedly recirculating liquid diluted coal tar sludge out of said mixing vessel through a recirculation loop and back again to said mixing vessel;
a rotary impacting means for impacting solid agglo-merates of coal tar sludge to reduce the size of the sludge agglomerates;
means operatively connected to the impacting means for rotating the impacting means at a predetermined speed;
a shear plate, disposed within the recirculation loop, having a wall means forming one or more openings therein;
impeller means disposed adjacent the shear plate and disposed sufficiently close to the shear plate to shear the agglomera-tes passing through the plate openings and;

~zs~ s means for rotating the impeller means.
To achieve the full advantage of the present invention agglomerates of the diluted coal tar mixture are impacted with a rotating impacting blade or discintegrator to physically break the solid deposits of coal and coke cementaciously held together with coal tar thereby reducing the particle size of the solid agglomerates and to increase the contact area of the solid agglomerates with the diluent.
The solid agglomerates in the diluted coal tar mixture are conveyed through an array of inlet openings of the shear plate and the solid agglomerates in the diluted mixture are sheared by a rotating impeller blade for further reduction of the particle size of the coal and coke solids tarbound agglo-merates. To achieve the full advantage of the present invention, the agglomerates are impacted prior to shearing to achieve sufficient particle size reduction for passage of the remaining agglomerates through the shear plate openings.
The new and improved method and apparatus disclosed physically and chemically reduces the particle size of solid agglomerates of coal tar sludge, particularly coal tar decanter sludge. The improved method and apparatus fluidize solid deposits of coal tar sludge and particularly tar decanter sludge to provide a pumpable mixture of solids dispersed in a solvent diluted coal tar mixture. The method and apparatus can fluidize coal tar sludge agglomerates comprising solid particles of coal and/or coke cementaciously held together with coal tar by contacting the agglomerates of coal, coke and coal tar with a suitable solvent or diluent to partially separate the agglomerates, and physically impacting and shearing the agglo-merates, to further reduce the agglomerates to a pumpable mixture -5a- ~51~7S~ 63076-1040 of solids dispersed in a liquid.
The new and improved method and apparatus can shear solid coal tar sludge agglomerates into pumpable dispersions, and can fluidize coal tar decanter sludge, mixed with other waste products in a waste storage lagoon, to provide a pumpable mixture of solids and liquid usefulas a fuel. The method and apparatus can fluidize solid agglomerates of coal tar sludge having 5 to 50% and generally 10-50% solid particles of coal and,~or coke agglomerated together with coal tar.
The above and other advantages of the present invention will become apparent from the following detailed description of the preferred embodiment described with reference to the drawing.
BRIEF DESCRIPTION OF THE DRAWING

FIGURE 1 is a partially elevated cross-sectional view of the apparatus of the present invention;
FIGURE 2 is a partially broken-away, cross-sectional view showing a pump portion of the apparatus of the present invention taken through the line 2-2 of FIGURE l;

FIGURE 3 is a partially bro]sen-away, cross-sectional view of the pumpportion of the appara~us of the present invention taken through the line 3-3 of FIGURE l; and FIGURE 4 iS a partially eleva-ted, cross-sectionalview of an alternate e~x~imentof the apparatus of the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

Turning now to the drawing and, initially to FIGURE

1, there is illustrated apparatus of the ,, , lZS~S5 present invention, generally designated 10, for fluidiz-ing solid ~gglomerates of coal tar sludge from a coking oven to produce a solvent-diluted pumpable dispersion of coal and/or coke solid particles dispersed in a liquid. The apparatus 10 includes a mixing vessel, generally designated 12, a heating coil 14, a solid-liquid pump, generally designated 16 and a recircula-tion conduit 18 for recirculating the diluted solid-liquid dispersion back to the mixing vessel 12. An annular air sparger 19 is disposed within the mixing vessel 19 to provide agitation to the l-quid and dis-persed solids to maintain good liquid-solid contact and provide a relatively homogeneous mixture. It is understood that any form of agitation, such as a mechanical agitation, could be used instead of the air sparger 19. The sparger 19 is generally an annu-lar hollow tube operatively connected to a source of compressed air and includes a plurality of upwardly directed fluid openings (not shown). A suitable con-v~yor apparatus, generally designated 20, is disposedabove the mixing vessel 12 to convey coal tar sludge, particularly a sludge including coal tar decanter sludge received directly from the coking oven, from a tar decanter vessel (not shown) into the mixing vessel 12. It is understood that any means for conveying the coal tar sludge into the mixing vessel 12 can be used in place of the conveyor 20. For example, a skip car mounted on an assembly (not shown) forming a vertical or inclined elevator ramp can be used for dumping the coal tar sludge into the top of the mixing vessel 12.
The mixing vessel 12 includes a generally annular upper portion 22 integral with a generally cone shaped lower portion 24 converging to a sludge mixing tank outlet conduit 26 in fluid communication with the solid liquid pump 16.
A grate or liquid-porous screen 28 having ss flow-through passages of a predetermined size (e.g.
l/2 inch to one inch) is disposed within the annular portion 22 of the mixing vessel 12 for initially re-ceiving and retaining the coal tar decanter sludge conveyed into the mixing vessel 12 from conveyor 20.
The grate or screen 28 extends completely across the cross section of the mixing vessel 12 to prevent any solid particles or agglomerates larger than the pore size of the screen or grate 28 from reaching the pump 16.
In accordance with the present invention, coal tar sludge is conveyed into the mixing vessel 12 from conveyor 20 at the same time that a suitable solvent is conveyed into the mixing vessel 12. The solvent collects in the mixing vessel 12 in the lower portion 24 and in the mixing tank outlet conduit 26 and the solvent is heated by the heater 14 to a suit-able temperature, e.g. 150-180 F., lower than the flash temperature of the solvent being used. Any solvent sufficiently volatile to dissolve a portion of the coal tar contained in the coal tar decanter sludge can be used in accordance with the principles of the present invention. One particularly useful solvent is a heavy aromatic naptha refined from crude 25 oils having the following specifications:
API Grvity at 60 F.: 9 to 13 Flash Point: about 180 F.
Aromatics: 80 to 100 %
Initial Boiling Point: about 400 F.
End Boiling Point: about 570 F.
This particular solvent has been blended at about 100 F. to 200 F for reducing the viscosity of liquid coal tars. Other aromatic solvents such as napthas, napthalene and the like, having flash temperatures, for example, in the neighborhood of 150 - 250 F.
also are useful in accordance with the present inven-tion ~2~755 The solvent is added to the coal tar sludge in an amount of about 2-25% by weight or about 5-30~
by volume and preferably in an amount of about 10-15 percent by total weight of coal tar sludge and solvent.
After heating the solvent to a temperature of about 130-200 F. while in contact with at least a portion of the coal tar sludge, and preferably in the range of about 150 to 200 F., the hot solvent is recircu-lated through the mixing tank outlet 26 conduit, pump 16 and conduit 18 to the mixing tank 12. The recircu-lated hot solvent contacts the coal tar sludge in the mixing tank 12 therehy dissolving a portion of the coal tar and other residues binding the coal and coke solids to permit a portion of the coal tar sludge solid agglomerates to fall through the openings in the grate or screen 28.
The solid agglomerates falling through the screen 28 travel through the lower, cone-shaped por-tion 24 of the mixing tank 12, through the mixing tank outlet conduit 26 and into the pump 16. The solid particles approaching the pump 16 are agglomerates of coal tar sludge, and, in the case of coal tar decan-ter sludge, generally include about 10-50% by weight solid particles of coal and coke in the form of fine solid particles bound together cementaciously by coal tar and other residues received directly from the coke oven in the tar decanter vessel (not shown).
The agglomerates initially approach the pump 16 having a particle size approximating that of the pore size of the grate or screen 28.
In accordance with an important feature of the present invention, the pump 16 (FIGS. 2 and 3) includes a pair of impact members or impact blades 30 and 32 rotatable about shaft 34 in a counterclockwise direction (as shown in FIG. 2) for impacting the solid agglomerates of coal and/or coke solid particles held together with the coal tar to reduce the particle ~LZ~1~55 g size of the decanter sludge agglomerates. It is un-derstood that the impact blades 30 and 32 need not form part of the pump 16 but can be rotated from a separate motor disposed before or after pump 16 in the recirculation loop formed by mixing tank outlet conduit 26, pump 16 and recirculation conduit 18~ To achieve the full advantage of the present invention, the im-pact blades 30 and 32 are curved radially outwardly in the direction of rotation of the blades 30 and 32, as best shown in FIG. 2.
In accordance with another important feature of the present invention the pump 16 includes a shear plate, generally designated 36, having a concave inlet surface 38, to initially direct the sludge agglomer-ates from a planar rear surface of the impact blades30 and 32 into an array of shear plate openings 40 in shear plate 36. In accordance with another important feature of the present invention, the inner impact blade 30 is sufficiently spaced from the concave inlet surface 38 of the shear plate 36 and the inner and outer impact blades 30 and 32 are sufficiently spaced, e.g. at least 3 times the smallest pore or screen size dimension of the screen 28, to prevent agglomer-ates falling through screen 28 from binding between impact blades 30 and 32 or between the inner impact blade 30 and the concave shear plate inlet surface 38.
In accordance with another important feature of the present invention, an impeller generally desig-nated 42, including two integral, spaced, curved impel-ler blades 43 and 44 rotatable about shaft 46, is disposed closely adjacent a back surface 48 of shear plate 36 (e.g., .005 inch spacing between back surface 48 of shear plate 3~ and a front surface 50 of impel-ler blades 43 and 44). The impeller blades 43 and 44 include planar front and rear major surfaces and shear the solid agglomerates of coal and coke particles bound together with coal tar as the agglomerates exit ~2S1~7S5 the openings 40 in the back surface 48 of shear plate 36. The blades 43 and 44 shear the agglomerates and further reduce the agglomerate particle size to form a relatively homogeneous mixture of diluted coal and/or coke solid particles dispersed in diluted coal tar liquid. To achieve the full advantage of the present invention, the impeller blades 43 and 44 each include a planar surface adjacent the back surface 48 of the shear plate 36 and are curved radially outwardly in a direction of rotation of the impeller blades 43 and 44. It is understood that shearing need not occur within the pump 16, but a shear plate operatively associated with one or more impeller blades, as described, can be disposed at any other point in the recirculation loop formed by mixing tank outlet con-duit 26, pump 16 and recirculation conduit 18. To achieve the full advantage of the present invention, the impact blades 30 and 32 contact the solid agglomer-ates prior to shearing.
The apparatus 10 provides recirculation of diluted coal tar and dispersed solids from the mixing tank 12 through the pump 16 and through the recirculat-ing conduit 18 to reduce the particle size of the agglomerates conveyed to the mixing tank 12 unti~ the mixture is sufficiently fluid and homogeneous. To achieve a dispersion suitable for use as a fuel, the dispersed mixture cannot have solid particles greater than 1/8 inch in any dimension so ~hat the dispersion is readily pumpable and sprayable.
In accordance with another embodiment of the present invention, shown in FIG. 4, an attrition mill, generally designated by reference numeral 50 is provided for final particle size reduction of the diluted coal tar mixture. After sufficient treatment of the agglomerates in accordance with the apparatus 10, recirculation conduit valve 52 can be closed and valve 54 opened to feed the relatively homogeneous, 1~Sl~55 diluted mixture through attrition mill feed conduit 56 between attrition mill annular steel plates 58 and 60 having closely spaced annular discs 62 and 64 attached at the radial ends. The attrition mill 50 is capable of further reducing the solids particle size of the diluted mixture after sufficient impacting and shearing as described above. Generally, the par-ticle size of the agglomerates should be reduced, by impact blades 30 and 32 and shearing by impeller 42, to achieve a dispersion having at least 10% by weight of the solid particles less than 1/8" in any dimension prior to treatment by attrition mill 50. The diluted coal tar-solids mixture exits the attrition mill 50 at outlet conduit 66 and is pumped by pump 68 through conduit 70 for recirculation to the mixing vessel 12 until a desired maximum solids particle size, e.g., 1/32 inch, is achieved in the homogeneous dispersion.
The attrition mill 50 is only used when finer solids are necessary for example, for spraying the dispersion through fine spray nozzles.
The method and apparatus described herein is particularly suitable for fluidizing the many hazardous waste lagoons containing coal tar decanter sludge as well as other wastes, particularly mixtures of tar decanter sludge and other coal tar sludges such as tank sludgei Such waste mixtures sometimes contain only 2-5~ coal and/or coke solids at interme-diate levels of the lagoon and generally contain 5-40~ coal and/or coke and other waste solids near the bottom of the lagoon. The dispersed solids in diluted liquid coal tar is an excellent fuel wherever fuels are used such as in cement kilns, lime plants, large utility plants, and particularly in a steel mill where fuels having a high carbon percentage are valuable such as in a blast furnace, open hearth furnace, steel mill boilers, and soaking pits.
We Claim:

Claims (21)

1. Apparatus for fluidizing solid agglomer-ates of coal tar sludge, comprising solid particles of coal and/or coke adhered together with coal tar, to a relatively homegenous form comprising:
a mixing vessel for receiving solid agglomer-ates of said coal tar sludge;
liquid heating means disposed within the vessel for heating a fluidizing liquid sludge-contact-ing diluent;
a recirculation pump in fluid communication with the mixing vessel for repeatedly recirculating liquid diluted coal tar sludge out of said mixing vessel through a recirculation loop and back again to said mixing vessel;
a rotary impacting means for impacting solid agglomerates of coal tar sludge to reduce the size of the sludge agglomerates;
means operatively connected to the impacting means for rotating the impacting means at a predeter-mined speed;
a shear plate, disposed within the recircu-lation loop, having a wall means forming one or more openings therein;
impeller means disposed adjacent the shear plate and disposed sufficiently close to the shear plate to shear the agglomerates passing through the plate openings; and means for rotating the impeller means.
2. The apparatus of claim 1 wherein the mixing vessel includes a liquid-permeable screen having a predetermined pore size for receiving and supporting said coal tar sludge, and wherein the shear plate comprises a portion of the recirculation pump and wherein the impacting means is disposed at an inlet side of the shear plate.
3. The apparatus of claim 2 wherein the impeller means is disposed adjacent an outlet side of the shear plate and is operatively configured to draw solid agglomerates of coal tar sludge and liquid diluent through the plate openings upon rotation of the impeller means.
4. Apparatus as defined in claim 1 wherein the impacting means comprises a curved elongated member rotatable about a central axis forming a plurality of integral, spaced impact blades and having a curvature on each impact blade curving radially outwardly in the direction of rotation of the impacting means.
5. Apparatus as defined in claim 1 wherein the impeller means comprises a plurality of elongated spaced, curved impeller blades curved radially outward-ly in a direction away from the direction of rotation of the impeller means and configured to maintain close spacing between an inner planar wall of the impeller blades and an outer planar wall of the shear plate at the shear plate openings.
6. The apparatus of claim 4 wherein the impacting means comprises a pair of spaced impacting members, each impacting member including a plurality of integral, spaced impact blades having generally planar front and rear surfaces and having a curvature on each impact blade curving radially outwardly in the direction of rotation of the impacting members.
7. The apparatus of claim 1 including agi-tation means disposed within the mixing vessel for maintaining agitation of the coal tar sludge and fluidizing liquid.
8. The apparatus of claim 7 wherein the agitation means comprises an annular sparger including a plurality of fluid openings disposed in the mixing vessel generally horizontally below the sludge support member.
9. The apparatus of claim 1 wherein the mixing vessel comprises a cone-shaped lower portion converging toward a mixing vessel outlet opening.
10. The apparatus of claim 1 wherein the inlet side of the shear plate includes a curved, con-cave surface for receiving agglomerates of coal tar sludge and fluidizing liquid and directing the agglo-merates into the shear plate openings therein.
11. The apparatus of claim 1 wherein the impacting means and the impeller means are connected to a common rotating shaft for rotation together at a same, predetermined speed.
12. The apparatus of claim 1 wherein the shear plate openings are generally triangularly shaped having curved walls defining an entire inner peri-phery of the openings.
13. A method of fluidizing solid agglomer-ates of coal tar sludge, comprising solid particles of coal and/or coke adhered together with coal tar, into a relatively homogeneous form comprising:
depositing solid agglomerates of tar decan-ter sludge onto a liquid-permeable screen within a sludge mixing vessel;
contacting the coal tar sludge in the mixing vessel with a liquid diluent capable of fluidizing a portion of the coal tar sludge at elevated tempera-ture and reducing the viscosity of the sludge to form a diluted coal tar sludge mixture;
heating the diluted coal tar sludge mixture to a temperature sufficient to fluidize a portion of the coal tar sludge and to reduce the viscosity of the diluted coal tar sludge mixture;
impacting solid agglomerates of the diluted coal tar sludge to physically break agglomerates in the diluted mixture, to reduce the particle size of the agglomerates, and to increase the contact area of the solid agglomerates with the liquid diluent;
conveying the diluted coal tar sludge mixture through a pump; and recirculating the diluted mixture from the pump to the sludge mixing vessel.
14. The method of claim 12 including shear-ing the solid agglomerates.
15. The method of claim 14 including shear-ing the agglomerates by rotating an impeller blade closely adjacent fluid openings in an outlet side of the pump.
16. The method of claim 13 wherein the fluidizing liquid is heated to a temperature of 130°
F. to 250° F.
17. The method of claim 15 including im-pacting the agglomerates by contacting the agglomerates with a rotating impact blade.
18. The method of claim 17 including rotat-ing the impact blade and the impeller blade at the same speed.
19. The method of claim 18 including rotat-ing the impact blade and the impeller blade at a speed of 1100 R.P.M. to 1800 R.P.M.
20. The method of claim 13 wherein the liquid diluent is a naptha derived from refining crude oil.
21. The method of claim 13 wherein the liquid diluent is an aromatic solvent having a flash temperature of 150 250° F.
CA000506533A 1985-04-15 1986-04-14 Method and apparatus for fluidizing coal tar sludge Expired CA1251755A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US723,461 1976-09-15
US06/723,461 US4579563A (en) 1985-04-15 1985-04-15 Method and apparatus for fluidizing coal tar sludge

Publications (1)

Publication Number Publication Date
CA1251755A true CA1251755A (en) 1989-03-28

Family

ID=24906372

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000506533A Expired CA1251755A (en) 1985-04-15 1986-04-14 Method and apparatus for fluidizing coal tar sludge

Country Status (6)

Country Link
US (2) US4579563A (en)
EP (1) EP0198705B1 (en)
JP (1) JPH0781145B2 (en)
AT (1) ATE78050T1 (en)
CA (1) CA1251755A (en)
DE (1) DE3685902T2 (en)

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4758246A (en) * 1985-04-15 1988-07-19 Burnside Kenneth D Fluidizing coal tar sludge
IT1184665B (en) * 1985-10-24 1987-10-28 Centro Speriment Metallurg CHARCOAL-TAR MIX WITH HIGH SOLID CONTENT
US5478365A (en) * 1986-11-13 1995-12-26 Chevron U.S.A. Inc. Heavy hydrocarbon emulsions and stable petroleum coke slurries therewith
US5254177A (en) * 1992-02-10 1993-10-19 Paraffin Solutions, Inc. Method and system for disposing of contaminated paraffin wax in an ecologically acceptable manner
US5269234A (en) * 1992-10-20 1993-12-14 Continental Cement Company Method for processing solid, Hazardous waste material for use as a fuel
DE19834613A1 (en) * 1998-07-31 2000-02-03 Messer Griesheim Gmbh Process for the physical separation of liquid / solid mixtures
US6340033B2 (en) 1999-03-15 2002-01-22 Alcan International Limited Transfer of shear-thinning slurries
JP4715742B2 (en) * 2006-12-28 2011-07-06 株式会社日立製作所 Reformed fuel-fired gas turbine power generation system
US8163176B2 (en) * 2009-08-24 2012-04-24 Riles Edward Hill Continuous sludge decant system
CN104245080A (en) * 2012-03-19 2014-12-24 德尔可科技有限公司 Shear-thinning of slurries
US8893992B2 (en) * 2012-04-19 2014-11-25 General Electric Company System and method for pulverizing a substance
CN105032894B (en) * 2015-07-13 2017-07-21 龙岩维妮爵雅环保产品科技有限公司 A kind of farm organic waste and apparatus for disposing of food waste
WO2020086394A1 (en) * 2018-10-25 2020-04-30 Exxonmobil Chemical Patents Inc. Solvent and temperature assisted dissolution of solids from steam cracked tar
CN115382890A (en) * 2022-09-06 2022-11-25 山东企管家环保科技有限公司 Solid-state liquefaction heater device for tar waste

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1324490A (en) * 1919-12-09 Food-grinding device
US858595A (en) * 1906-02-26 1907-07-02 William R Grace Food-cutter.
US1390232A (en) * 1920-04-12 1921-09-06 Lindon W Bates Liquid fuel and method of manufacturing it
US1963589A (en) * 1928-01-05 1934-06-19 Barrett Co Fuel composition and method of producing the same
US1832827A (en) * 1929-12-12 1931-11-17 Texas Co Apparatus for preparing liquid fuels
DE934142C (en) * 1943-01-22 1955-10-13 Sulzer Ag Centrifugal pump with crushing device
GB789951A (en) * 1956-07-13 1958-01-29 Adolf Groneweg Method of and apparatus for grinding roasted coffee beans
US3053297A (en) * 1957-10-28 1962-09-11 Brundler Hans Meat comminuting machine
US3420456A (en) * 1965-04-30 1969-01-07 Ulrich Christof Von Eiff Industrial mixer
JPS4920362A (en) * 1972-06-16 1974-02-22
JPS5280303A (en) * 1975-12-27 1977-07-06 Sumikin Kako Kk Tar sludge disposal
JPS54141817A (en) * 1978-04-26 1979-11-05 Tokyo Gas Co Ltd Continuous separation and recovery of tar sludge
US4149854A (en) * 1978-06-08 1979-04-17 Suntech, Inc. Stabilized coal-oil slurry and process

Also Published As

Publication number Publication date
DE3685902T2 (en) 1992-12-24
DE3685902D1 (en) 1992-08-13
US4778115A (en) 1988-10-18
EP0198705A3 (en) 1990-02-07
ATE78050T1 (en) 1992-07-15
US4579563A (en) 1986-04-01
JPS61293295A (en) 1986-12-24
JPH0781145B2 (en) 1995-08-30
EP0198705A2 (en) 1986-10-22
EP0198705B1 (en) 1992-07-08

Similar Documents

Publication Publication Date Title
CA1251755A (en) Method and apparatus for fluidizing coal tar sludge
CN102939153B (en) Mixture is heat-treated reactor and its manufacture method, the usage using technique and products obtained therefrom
US4770764A (en) Process for converting heavy hydrocarbon into more valuable product
EP0243452B1 (en) Method for reducing emissions utilizing pre-atomized fuels
US4085030A (en) Pyrolysis of carbonaceous materials with solvent quench recovery
US5064523A (en) Process for the hydrogenative conversion of heavy oils and residual oils, used oils and waste oils, mixed with sewage sludge
SK28297A3 (en) Method of thermal and/or catalytic decomposition and/or depolymerisation of low-quality organic matters and a device for carrying out this method
US4284413A (en) In-line method for the beneficiation of coal and the formation of a coal-in-oil combustible fuel therefrom
RU2654852C2 (en) Process for introducing fine and coarse additives for hydroconversion of heavy hydrocarbons
CN103974898A (en) Gasification of heavy residue with solid catalyst from slurry hydrocracking process
CN1245489C (en) Method and device for preparation of fuels
US3775070A (en) Fluidized solid particle fuel
WO2017067026A1 (en) Method for preprocessing raw materials of slurry bed hydrogenation process, design method for same, and uses thereof
US4758246A (en) Fluidizing coal tar sludge
CN101182425A (en) Petroleum coke slurry, preparation method and uses thereof
JPH0216959B2 (en)
US3146183A (en) Process for mixing tar-decanter sludge with coke oven feed coal
JP5456341B2 (en) Method for producing waste oil-based solid fuel and method for using the waste oil-based solid fuel
EP0029712B1 (en) An in-line method for the upgrading of coal
AU556692B2 (en) Method of operating a blast furnace
Clayfield et al. COLLOIL manufacture and application
AU1010583A (en) Method of operating a blast furnace
RU2730304C1 (en) Method of recycling oil-oily-contaminated wastes, oily scale, coke-chemical wastes
KR100206495B1 (en) Method for caking of tar sludge and method of coke from caking tar sludge
KR100395215B1 (en) manufacturing method of revival change fuel

Legal Events

Date Code Title Description
MKEX Expiry