CA1239772A - Pouring concrete into travelling moulds with vibrating sidewalls - Google Patents

Pouring concrete into travelling moulds with vibrating sidewalls

Info

Publication number
CA1239772A
CA1239772A CA000453493A CA453493A CA1239772A CA 1239772 A CA1239772 A CA 1239772A CA 000453493 A CA000453493 A CA 000453493A CA 453493 A CA453493 A CA 453493A CA 1239772 A CA1239772 A CA 1239772A
Authority
CA
Canada
Prior art keywords
walls
shafts
mould
slide
casting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000453493A
Other languages
French (fr)
Inventor
Pauli Leiviska
Jyrki Laine
Markku Schuvalow
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Partek Oy AB
Original Assignee
Partek Oy AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Partek Oy AB filed Critical Partek Oy AB
Application granted granted Critical
Publication of CA1239772A publication Critical patent/CA1239772A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B28B3/22Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded by screw or worm
    • B28B3/228Slipform casting extruder, e.g. self-propelled extruder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/084Producing shaped prefabricated articles from the material by vibrating or jolting the vibrating moulds or cores being moved horizontally for making strands of moulded articles

Abstract

Abstract of the Disclosure Method and slide-casting device in continuous slide-casting of concrete objects for compacting the high-consistency concrete mix. Repeated parallel dis-placements back and forth are produced in the various regional zones in the high-consistency concrete mix placed in the mould by pivoting at least two opposite walls (10) of the slide-casting mould structure in the same direction relative parallel shafts (12) substan-tially parallel to each other and as synchronized rela-tive each other, back and forth. Additional walls (4) fitted into the mould and forming oblong cavities, recesses or ribs in the concrete objects are pivoted in pairs with each other in the same direction and as synchronized with each other around shafts (7) placed at the ends of the additional walls next to the outlet end of the mould, the said shafts being substantially parallel to each other. The pivot shafts (7) of the additional walls are either substantially parallel to the pivot shafts (12) of the walls forming the main part of the concrete object in the mould or substantially perpendicular to the direction of the said latter shafts.

(Fig . 1 )

Description

~39772 Method and slide-casting device for the casting of concrete objects The present invention is concerned with a method in continuous slide-casting of concrete objects for compacting the high-consistency concrete mix so that repeated parallel displacements back and forth are produced in the various regional zones in the high-consistency concrete mix placed in the mound, in par-titular in the displacement planes in the concrete mix that are perpendicular to the longitudinal direction of the casting base and parallel to each other, by pivoting at least two opposite walls of the slide-casting mound structure in the same direction relative parallel shafts substantially parallel to each other and as synchronized relative each other, back and forth. The invention is also concerned with a slide~castiny device for con-tenuous casting and compacting of concrete objects out of high-consistency concrete mix, the said device comprising a deck plane, side walls of the mound, as well as means for feeding the high-consistency concrete mix into the mound, whereat at least two opposite walls of the slide-casting mound can be pivoted in the same direction relative shafts substantially parallel to each other and as synchronized relative each other, back and forth.

In Canadian Patents No l,205,270 and l,207,516, a so-called shear-compacting method is described for the compacting of a high-consistency concrete mix when concrete objects are being cast. The compacting is achieved by in the concrete mix in the mound, in its different zones, producing parallel displacements back and forth so that two opposite walls of the casting mound are pivoted synchronously back and forth in the same direction relative each other.

, .
- 2 - I

The present invention is concerned with an additional application of the methods in accordance with the said patents, whereby concrete objects of different sections are obtained.
The invention therefore provides a method for continuous slide-casting of concrete objects comprising compacting a high-consistency concrete mix in a slide-casting mound having a casting bed and two opposite walls so that repeated parallel displacements back and forth are produced in various regional zones in the high-consistency concrete mix placed in the mound, in part-cuter, in displacement planes in the concrete mix that are perpendicular to the longitudinal direction of the casting base and parallel to each other, by pivoting at least the two opposite walls in the same direction relative to shafts substantially parallel to each other and synchronized relative -to each other, back and forth, and further including pivoting additional pairs of wells in the same direction, said additional walls fitted in-to the mold and forming oblong cavities or ribs in the resulting concrete objects, and synchronizing the pivoting of the additional walls around additional shafts positioned at the ends of the additional walls adjacent an outlet end of the mold, the additional shafts being substantially parallel to each other.
The invention also provide a slide-casting device for continuous casting and compacting of concrete objects out of high-consistency concrete mix, the said device come prosing a deck plane, side walls of the mound, as well as means for feeding the high-consistency concrete mix into the mound, whereat at least two opposite walls of the slide-casting mound can be pivoted in the same direction relative shafts substantially parallel to each other and as swanker-sized relative each other, back and forth, characterized in - pa -that the additional walls fitted into the mound and forming oblong cavities, recesses or ribs in the concrete objects can be pivoted around shafts placed at the ends of the additional walls next to the outlet end of the mound, -the said shafts being substantially parallel to each other.
The invention can be applied to the casting of, e.g., hollow slabs, ribbed slabs, or jaw beams The invention and its details will be described in more detail with reference to the attached drawings, wherein:
- Figure 1 is a schematically axonometric view of one embodiment of a slide-casting device in accordance with the invention;
- Figure 2 is a longitudinal sectional view of the slide-casting device shown in Fig. 1;
- Figure 3 is a top view of a second embodiment of a slide-casting device in accordance with the invention, - Figure is a longitudinal sectional view of the slide-casting device shown in Fig. 3;
- Figure 5 shows a third embodiment of the slide-casting device in accordance with the invention;
- Figure 6 is a longitudinal sectional view of the slide-casting device shown in Fig. 5;
- Figures pa to Ed illustrate some hollow slabs
3 I

manufactured by means of the method in accordance with the invention Figures pa to 8c illustrate some ribbed slabs manufactured by means of the method in accordance with the invention, and Figures pa to 9c illustrate some jaw beams manufactured by means of the method in accordance with the invention.
The embodiment shown in Figures 1 and 2 is intended for the casting of hollow slabs. The mound comprises side plates 10 and a deck plate 3. Inside the mound, cavity mandrels 4 are fitted side by side, which are pivot able around vertical shafts 7 placed at the end placed next to the outlet end of the mound. The cavity mandrels are supported on stationary support mandrels 5 passing inside the cavity mandrels. The support mandrels are attached to the frame 6 of the machine rigidly and to the cavity mandrels by means of articulated joints 7. The side plates can be pivoted around vertical shafts 12 placed at the outlet end of the machine. The deck plate 3 is attached to the frame stationarily at the level of the top edge of the side plates. An-end plate 13 placed at the initial end of the machine is attached to the side plates and to the cavity mandrels and can be displaced along with them.
The frame of the machine is supported on wheels 16 on a base 9.
For the purpose of feeding the concrete mix, a feeder funnel 1 is provided above the machine, from which funnel a feeder screw 2 passes to the area 11.
for the sake of clarity, in Fix. 1 the device is illustrated without feeder funnel or feeder screw.) An eccentric 15 fitted at the side of the machine and provided with a motor 8 is connected with the end wall 13 by the intermediate of a connecting rod 14.
When the machine is in operation, the mix is being fed out of the funnel 1 to the area 11. At -the same time, the side plates 10 and the cavity mandrels 4 are moved around the vertical shafts 12 and 7 by means of the motor 8 in the transverse direction back and forth as synchronized relative each other and in the same direction. The movement is at the maximum at the end plate 13 and is reduced towards the outlet end of the mound, being at the zero at the joints 12 and 7. The machine runs, partly by the effect of the power caused by the feeder device and of the movement of the mandrels and side plates, on the base g as supported on the wheels 16 in the direction indicated by the arrow. In the concrete slab, cavities are formed whose shape cores-ponds to the rectangular section of the mandrels 4. By using mandrels of different forms, cavities of desired shape can be obtained (see Fig. 7). Shaping and number of the mandrels as well as the height and design of the side plates permit a wide selection of products.
The mandrels and side walls moving back and forth cause a compacting of the high-consistency mix in the mound, also in the portions of the slab placed between the cavities. The method permits the use of pro-stressed cables and of a reinforcement mesh placed at the surface in order to reinforce the slabs.
Ribbed slabs in accordance with Fig. pa can be manufactured by using a device in accordance with Figs.
3 and 4. For the formation of the bottom plate of the concrete slab, the device is provided with side plates 10 and with a deck plate 3. Ahead of the deck plate 3, there is a deck plate 19 pivoting around a horizontal shaft 21. Underneath the deck plate 19, there is a two-part bottom plate 19'. The parts of the plate 19' are connected to each other by means of an articulated joint at 21". The front end of the plate 19' is attached pivot ably to a horizontal shaft 21'. The rear end of the plate 19' is freely supported so that its edge is placed in immediate proximity of the base 9.
The plates 19 and 19' are connected with a rod 23, which 5 ~.~3~2 is again connected with an eccentric driven by a motor 20. The feeder screw 2 feeds mix out of the feeder funnel 1 to between the plates 19 and 19'. There are two components of the device forming the bottom plate side by side. The side plates 10 of the bottom plate and the deck plate 3 are stationary.
A part forming the rib is fitted between the parts of the device that form the bottom plate. The said rib-formlng part comprises two vertical side plates
4 and a stationary deck plate 22 of the rib, fitted on the top of the side plates. The bottom edges ox the sides 4 extend to the level of the deck plate 3. The sides 4 consist of several parts, and there are vertical joints 7 and 18 between them. The joints 7 are station nary in their positions, whereas the joints 18 are displaceable by means of a bracket 17 attached to them.
The bracket 17 is connected with an eccentric driven by the motor 8. The feeder screw 2' feeds mix out of the feeder funnel 1' to between the plates 4.
When thy device is in operation, it runs on the base 9 in the direction indicated by the arrow.
The plates 19 and 19' move back and forth up and down on horizontal shafts 21 and 21' by means of the motor 20. The movement of the plates 19 and 19' stops at 21, from where the the transverse movement of the vertical plates 4, forming the rib, starts, which movement is produced by the motor 8 and which movement takes place on the vertical shafts 7 and 17. From this point on, the mixes destined for the rib and for the bottom plate are also combined, forming the ribbed slab.
The slab may also be cast as provided with several ribs, whereat several parts forming the rib are - used, as well as with different layer thicknesses.
Jaw beams in accordance with Figs. pa to 9c may be manufactured by means of the device shown in Figures 5 and 6. The mound comprises a stationary deck plate 3 and side plates 10 pivoting around vertical shafts 12, as well as an end plate 13 attached to the initial end of the side plates. The mandrels 4 are attached to the side plates 10. Auxiliary sides 25 are connected with the final ends of the side plates, which said sides 25 are supported on the frame 6 of the machine. The side plates 10, the mandrels 4 attached to them, and the end plate 13 are displaced back and forth by means of an arm 14 connected with the end plate at 24, the motor 8 being connected with the said arm 14 by means of an eccentric. The movement of the sides is reduced towards the final end of the device and is at zero at the shafts 12. The mix is introduced by means of a screw 2 into the space between the mandrels 4 in the front part of the mound, from where it is spread over the entire mound.

Claims (8)

1. A method for continuous slide-casting of concrete objects comprising compacting a high-consistency concrete mix in a slide-casting mould having a casting bed and two opposite walls so that repeated parallel displacements back and forth are produced in various regional zones in the high-consistency concrete mix placed in the mould in particular, in displacement planes in the concrete mix that are perpendicular to the longitudinal direction of the casting base and parallel to each other, by pivoting at least the two opposite walls in the same direction relative to shafts substantially parallel to each other and synchronized relative to each other, back and forth, and further including pivoting additional pairs of walls in the same direction, said additional walls fitted into the mold and forming oblong cavities or ribs in the resulting concrete objects, and synchronizing the pivoting of the additional walls around additional shafts positioned at the ends of the additional walls adjacent an outlet end of the mold, the additional shafts being substantially parallel to each other.
2. Method as claimed in claim 1, wherein the pivot shafts of the additional walls are either substan-tially parallel to the pivot shafts of the walls forming the main part of the concrete object in the mould or substantially perpendicular to the direction of the said latter pivot shafts.
3. Slide-casting device for continuous casting and compacting of concrete objects out of hight-consistency concrete mix, the said device comprising a deck plane, side walls of the mould, as well as means for feeding the high-consistency concrete mix into the mould, whereat at least two opposite walls of the slide-casting mould can be pivoted in the same direction relative shafts substantially parallel to each other and as synchronized relative each other, back and forth, characterized in that the addi-tional walls fitted into the mould and forming oblong cavities, recesses or ribs in the concrete objects can be pivoted around shafts placed at the ends of the additional walls next to the outlet end of the mould, the said shafts being substantially parallel to each other.
4. Slide-casting device as claimed in claim 3, characterized in that the additional walls are formed by into the mould fitting one or several mandrels which can be pivoted around substantially vertical or horizontal shafts.
5. Slide-casting device as claimed in claim 3, characterized in that the additional walls are pivotable around substantially horizontal shafts.
6. Slide-casting device as claimed in claim 4, characterized in that the mobile mandrels are supported on stationary auxiliary mandrels, on which the mobile mandrels are journalled at the pivot shafts of the mobile mandrels.
7. Slide-casting device as claimed in any of claims 3 to 5, characterized in that it is provided with an eccentric driven by a motor so as to move the walls and the additional walls of the mould, whereat the other end of the arm connected to the eccentric is connected to the ends of the mobile walls and additional walls placed next to the initial end of the mould.
8. Slide-casting device as claimed in claim 6, characterized in that it is provided with an eccentric driven by a motor so as to move the walls and the additional walls of the mound, whereat the other end of the arm connected to the eccentric is connected to the ends of the mobile walls and additional walls placed next to the initial end of the mound.
CA000453493A 1983-05-09 1984-05-03 Pouring concrete into travelling moulds with vibrating sidewalls Expired CA1239772A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FI831605 1983-05-09
FI831605A FI67320C (en) 1983-05-09 1983-05-09 GLOBAL REQUIREMENTS FOR THE CONDUCT OF CONCRETE

Publications (1)

Publication Number Publication Date
CA1239772A true CA1239772A (en) 1988-08-02

Family

ID=8517170

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000453493A Expired CA1239772A (en) 1983-05-09 1984-05-03 Pouring concrete into travelling moulds with vibrating sidewalls

Country Status (8)

Country Link
US (1) US4568503A (en)
EP (1) EP0125825B1 (en)
CA (1) CA1239772A (en)
DE (1) DE3482903D1 (en)
DK (1) DK160975C (en)
FI (1) FI67320C (en)
NO (1) NO156122C (en)
SU (1) SU1621807A3 (en)

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FI70821C (en) * 1983-05-09 1986-10-27 Partek Ab FOER FAR SHEET FOR GLID GUTTING MACHINE AV HAOLPLATTOR AVETONG
FI74648C (en) * 1984-01-19 1988-03-10 Partek Ab Method and sliding molding machine for casting hole elements of concrete g.
FI844685L (en) * 1984-11-29 1986-05-30 Rakennusvalmiste Oy FOERFARANDE FOER KOMPRIMERING AV BETONG.
FI76518B (en) * 1986-01-17 1988-07-29 Kt Suunnittelu Oy FOERFARANDE OCH ANORDNING FOER FORMNING AV BINDSPAOR I SIDOYTORNA HOS ETT BETONGELEMENT.
FI76514C (en) * 1986-04-07 1989-07-31 Kt Suunnittelu Oy Method and apparatus for casting concrete elements
GB8816085D0 (en) * 1988-07-06 1988-08-10 Ultra Span Auxiliary auger assembly for hollow core slab production
US5238374A (en) * 1991-02-11 1993-08-24 Ultra Span, A Division Of Alphair Ventilating Systems, Inc. Apparatus for controlling density profile in a concrete extruded slab
US5123831A (en) * 1991-05-16 1992-06-23 Esa Enqvist Concrete extrusion machine
ES2155293B1 (en) * 1997-02-04 2001-12-16 Extremadura 2000 De Estructura MANUFACTURING PROCEDURE OF PRETENSED PLATES TYPE PI BY EXTRUSION.
FI19991792A (en) * 1999-08-23 2001-02-24 Valkeakoski Extec Oy Ltd Method and arrangement for making a concrete product and a series of concrete products
SE9903759D0 (en) * 1999-10-18 1999-10-18 Astra Ab Pharmaceutically active compounds
DE10037766A1 (en) * 2000-08-03 2002-02-14 Hochtief Fertigteilbau Gmbh Prestressed concrete hollow slab and method for producing the same
FI114623B (en) 2002-09-16 2004-11-30 Consolis Technology Oy Ab Method and equipment for casting a concrete product
FI20030733A (en) * 2003-05-15 2004-11-16 X Tec Oy Ltd Method and arrangement for producing a concrete product

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA679494A (en) * 1964-02-04 H. Dodd David Slip forming machine
FR788505A (en) * 1935-04-08 1935-10-11 Materiaux Isolants Soc D Expl Vibration process and machine for manufacturing agglomerates of concrete and other materials
US3143782A (en) * 1962-11-01 1964-08-11 Kalns Arvid Concrete slab forming machine
CH477964A (en) * 1968-01-23 1969-09-15 Beam British Engineering Appli Mobile maschine for the continuous production of concrete joists
US3664792A (en) * 1969-05-07 1972-05-23 Roland C Draughon Concrete plank molding machine
US3994639A (en) * 1973-01-11 1976-11-30 Hewitt Frederick M Apparatus for extruding concrete
FR2321991A1 (en) * 1975-08-29 1977-03-25 Atiwell Ronald Moulding and extrusion method - for fluidising crushed powdered material which does not flow easily under gravity
FI62783C (en) * 1977-08-10 1983-03-10 Paraisten Kalkki Oy GLIDGJUTMASKIN AVSEDD ATT ANVAENDAS FOER FRAMSTAELLNING AV HAOLPLATTOR OCH LIKNANDE
CA1105244A (en) * 1978-05-03 1981-07-21 George Putti Machine for extruding hollow cored concrete sections
FI64072C (en) * 1981-11-10 1983-10-10 Partek Ab CONTAINER FOR CONTAINER CONTAINING AV FOEREMAOL AV STYV GJTMASSA OCH GLIDGJUTNINGSFORM FOER GENOMFOERANDE AV FOERFA RADET
FI64073C (en) * 1981-11-10 1983-10-10 Partek Ab FOERFARANDE FOER GJUTNING AV VOLUMINOESA FOEREMAOL AV STYV GJUTMASSA SAMT FORM FOER GENOMFOERANDE AV FOERFARANDET

Also Published As

Publication number Publication date
EP0125825A3 (en) 1985-12-18
DK210684D0 (en) 1984-04-27
DK160975B (en) 1991-05-13
EP0125825A2 (en) 1984-11-21
SU1621807A3 (en) 1991-01-15
EP0125825B1 (en) 1990-08-08
DE3482903D1 (en) 1990-09-13
DK160975C (en) 1991-11-11
FI831605A0 (en) 1983-05-09
NO156122B (en) 1987-04-21
FI67320B (en) 1984-11-30
NO841757L (en) 1984-11-12
DK210684A (en) 1984-11-10
FI67320C (en) 1985-03-11
NO156122C (en) 1987-07-29
US4568503A (en) 1986-02-04

Similar Documents

Publication Publication Date Title
CA1239772A (en) Pouring concrete into travelling moulds with vibrating sidewalls
US5846576A (en) Apparatus for the production of shaped bricks
CA1089667A (en) Prefabricated building components of expanded material and cement and method for producing the same
US4131670A (en) Method of making prefabricated building components of expanded material and cement
US4773838A (en) Slipforming extruder for casting concrete slabs
US4574064A (en) Method for continuous casting of objects out of a high-viscosity casting mix
CN110409377A (en) Gutter molding machine
US5770244A (en) Mold for the production of shaped bricks
JP3021990B2 (en) Manufacturing method of multi-curved mold
EP0192884B1 (en) Method and device for the slide-casting of concrete hollow products
FI123542B (en) Method, apparatus and forming part of a product for sliding molding of a concrete product
EP1534482B1 (en) Method and apparatus for fabricating a hollow-core concrete product
EP1212180B1 (en) Method and apparatus for manufacturing a concrete product
FI61281B (en) BETONGGJUTESUNDERLAGSANLAEGGNING
CN219006436U (en) Detachable assembled building mold
RU210366U1 (en) MACHINE FOR CONTINUOUS VIBROFORMING OF CONCRETE AND REINFORCED CONCRETE PRODUCTS
CN218398679U (en) Cutting-free self-insulation foamed concrete block mold
FI119050B (en) Method and apparatus for casting concrete products
SU961975A1 (en) Apparatus for shaping and finishing concrete articles
EP0592183B1 (en) A method and an apparatus for casting concrete products
JP3177627B2 (en) Method and apparatus for mechanically placing concrete structures
EP1212179B1 (en) Method and apparatus for casting concrete products
US3491680A (en) Means for making concrete slabs
SU1033327A1 (en) Installation for moulding articles of concrete mixes
JP3471458B2 (en) Formwork for reinforced concrete slab production

Legal Events

Date Code Title Description
MKEX Expiry