CA1229893A - Two-part handle assembly for electrical appliance - Google Patents

Two-part handle assembly for electrical appliance

Info

Publication number
CA1229893A
CA1229893A CA000445255A CA445255A CA1229893A CA 1229893 A CA1229893 A CA 1229893A CA 000445255 A CA000445255 A CA 000445255A CA 445255 A CA445255 A CA 445255A CA 1229893 A CA1229893 A CA 1229893A
Authority
CA
Canada
Prior art keywords
handle
electrical
locking
assembly
electrical connector
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000445255A
Other languages
French (fr)
Inventor
Francis S. Gromek
William F. Haines, Sr.
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Iona Appliances Inc
Original Assignee
Iona Appliances Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Iona Appliances Inc filed Critical Iona Appliances Inc
Application granted granted Critical
Publication of CA1229893A publication Critical patent/CA1229893A/en
Expired legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L9/00Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
    • A47L9/24Hoses or pipes; Hose or pipe couplings
    • A47L9/242Hose or pipe couplings
    • A47L9/246Hose or pipe couplings with electrical connectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L25/00Constructive types of pipe joints not provided for in groups F16L13/00 - F16L23/00 ; Details of pipe joints not otherwise provided for, e.g. electrically conducting or insulating means
    • F16L25/01Constructive types of pipe joints not provided for in groups F16L13/00 - F16L23/00 ; Details of pipe joints not otherwise provided for, e.g. electrically conducting or insulating means specially adapted for realising electrical conduction between the two pipe ends of the joint or between parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/005Electrical coupling combined with fluidic coupling

Abstract

TWO-PART HANDLE ASSEMBLY FOR ELECTRICAL APPLIANCE

ABSTRACT

In order to provide a more compact package for economical storage and shipment, of a vacuum cleaner, or the like, the handle is manufactured in two portions.
The two portions are configured to fit together in a predetermined manner with a telescoping relationship and to concomitantly complete electrical connections through connectors which are affixed to and internal to respective handle portions. At least one of the electrical connectors is allowed some longitudinal and rotational motion relative to its handle portion to facilitate electrical connector engagement and alignment. The assembly is held together by a fastener passing through the telescoped handle portions and one of the connectors. A portion of one of the connector assemblies also serves to limit the excursion of a compression spring surrounding a portion of the associated handle portion.

Description

TW~PA~T HANDI.E A~;EMBLY FOR ELECTRICA~ APPI.lANCE

BACKGROUND OF THE INVENTION
This invention relates to electrical devices and, more particularly, to an 5 operating and/or control handle for such devices through which electric control wires pass.
A variety of electrical devices are fabricated with a longitudinal handle whieh comprises a plurality of parts and which hac one part thereof adjacent to an electrical motor and another party terminating in a hand g. ip. Typic~lly, the handle portions are 10 hollow and electrical controls n the form of switches are located in the hand ~rip and wires extend to the lowe. end of the handle where they are electrically coupled to n motor. A typical example is a floor care product, such as a vacuum cleaner, a floor polisher or a floor sanding machine or the lil;e. In addition, the invention may be used in connection with lawn mowers, lawn edgers o. any othe~ type OI equipment which may be 15 conveniently and expeditiously controlled and operated by means of a handle. Although the present description will refer to the use of the invention in a vacuum cleaner environment, it should be understood that the invention may be utiliæed with any of the other devices mentioned as well as others.
Sometimes, the operating handles are made of a plurality of members in order 20 to permit adjustment of handle lengths in order to maximize convenience and efficiency as the device is used by users of different st&ture. However, in this particular case, the handle is made of a plurality of rnembers in order to facilitate packing, transporting and displaying the packaged product. With modern merehandising technigues, it has become necessary for products to be packaged within containers whose m0ximum dimension does 25 not exceed a predetermined figure. In order to accommodate the packaging requirements for devices of the character described, it was expedient to fabricate the handle in two portions and require them .o be assembled when the product is renloved from the package.
Modern requirements concernin8~ product safety ~nd protection of the consumer from electr;cal shock, posed several pro~lems in connection with the design of a suitable 30 handle.

DESCRiPTION OF THE PRIOR ART
Tt~e prior art discloses a wide variety of handles which hQve mult{pQrts which are selectively coupled together. Some of these have electrical wires passing 3~
therethrough ~nd some proYide ~srious c~nnecting means for connecting the wires from one part of the handle to the wires of the other part of the handle.
Patent 1,124,684 issued to G. W Allen on ~anuary 12,1915 discloses an early example of a separable handle together with an electrical connector. This handle and 5 connection certainly served the desired purpose but would not meet todays UL
requirements for safety and it is relatively bulky, expensive, and difficult to manufacture.
Patent 1,140,992 issued to E. A. M~rtin on May 25, 1915 discloses a multipart vacuum cleaner handle wherein the electrical connections between two components thereof are made external to the handle member.
Patent 1,806,461 issued to H. W. Holmes on May 19, 1931. This patent discloses a plug assembly that is internal of the hollow mernber handle and requires manually assembling the electrical connection and subsequent thereto completing the mAnual connection of the hsndle. This assembly serves its intended purpose but would not pass the rigid safety reguirements of this day and age and is a more complex and time 15 consuming produet to assemble.
Patent 1,947,136 issued to A. E. Moorhead on February 13,1934 discloses another handle assembly and electrical connection technique which served the purpose in its time, but which today, would be considered awkward, expensive and unsafe.
Patent 1,993,471 issued to G. W. Allen on March S, 1935 discloses an 20 improvement of his earlier cited patent. However, it still does not disclose a technique which is as simple, convenient3 and safe as that disclosed in connection with the present invention.
Patent 2,148,599 issued to B. C. Becker on February 2~, 1939 discloses another form of electrical connection contained within a hollow handle. This handle does not 25 include the convenient, economicHl and safe electrical connection to be described in the following specification.
Patent 2,221,746 issued to J. B. Kirby on November 12, 1940 elso discloses an early and simple electrical connector disclosed within fl hollow handle.
Patent 2,660~457 issued A. H. Mallon on November 24, 1953 discloses a 30 telescopic hRndle but no electrical connection therethrough is included.
Patent 3,177,460 issued to D. F. I:~owney on April 6,1965 àiscloses an electrical connection which is exterior of A hollow member.
Patent 3,200,432 issued to D. H. ~oegeli, et ~1 discloses a hollow handle comprising a portion of the suction path and made of telescoping elernents. This h~ndle 35 does not include an electrical connection.
Patent 3,213,481 issued to F. K. Minerley on Octo~er 26, 1965 discloses ~
hollow handle with an electrical connection p~ssing therethrough but does not include specific details concerning the electrical connection.
Patent 3,217,3~1 issued to F. P. Hayba on November 16, 19~5 discloses avacuum cleaner which appears to include a two-section handle with an electrical wire passing therethrough. However, no details concerning the assembly of the handle nor the 5 electrical connection therethrough is included.
Patent 3,224,437 to M. E. Belicka, et al on April 5, 1966 discloses a telescoping handle which may be adjusted to various lengths but no electrical connection is included therewith.
Patent 3,350,858 issued to E. L. Verhagen on November 7, 1967 discloses a 10 handle which appears to be made of multiple parts and to include a wire through the interior thereof. There is no disclosure to show how the connection between the various handle components is made nor to show how electrical connections are conducted therethrough.
Patent 3,534,317 issued to R. Descarries, et al on October 13, 1970 discloses a 15 rather sophisticated hollow tubular handle including electrical connections and providing for relative longitudinal motion between two elements of the handle. The electrical conduction technique comprises conducting strips and spring contact members affixed to the exterior of the handle.
Patent 3,879,573 issued to S. J. Ehrlich on April 22, 1975 discloses a 20 considerably more sophisticted handle mechanism that neither teaches nor suggests an electrical connection technique having any characteristics in common with this invention.

SUMMARY OF THE INVENTION
The present invention provides a longitudinal hollow handle for use with an 25 electrical appliance, such as a vacuum cleaner, which comprises separable handle portions in order to provide a more cornpact package to facilitate shipping and merchandising display. Although the consumer could disassemble the handle for storage purposes, it is contemplated that in the usual application, the handle will remain in its assemhled condition subsequent to initial consumer assembly. The handle and electrical connectors 30 are convenient and economical to fabricate using modern manufacturing techniques. In addition, the electrical connectors satisfy all applicable requirements for consumer and electrical safety.
The handle comprises two hollow tubular members, e~ch fabricated of sheet metal and including a bent or formed longitudinal joint or seam. At the junction of the 35 two handled portions, one is necked down so that a portion thereof has an outer diameter which fits snuggly within the inner diameter of the mating handle portion lYith the seam serYing as an alignrnent key. One handle portion includes an insulating pin rnember which terminates a plurality of electrical conductors and which is secured in the handle member by means of detents formed in the handle member. The mating handle member includes an insulating socket with corresponding electrical connections and this member is also secured to the handle member by detents formed in the handle member. In addition, and as part of the socket member, a spring wing portion protrudes through openings in the handle to serve as limit means for limiting the longitudinal motion, in one direction, of one end of a compression spring surrounding the exterior of the associated handle portion.
The spring also serves to bias the socket member towards the limit of limited longitudinal motion. The pin and socket are keyed into their respective handle portions making use OI
10 the joining seam of the handle so that proper alignment of the contacts is assured as the handle members are joined. In order to assure proper electrical alignment when all manufacturing tolerances are considered, at least one of the pin or socket is arranged for slight rotational and/or longitudinal motion within its associated handle membPr.
Subsequent to assembly of the handle portion, fastening means is passed through aligned 15 holes in the overlapped handle portions and one of the pin or socket members. In order .o assure that the fastening means passing through the aligned holes will not interfere with the electrical conductors, a sleeve is used. The assembly satisfies all safety requirements of such organization as the Underwriters Laboratory.
It is the general object of the invention to provide a new and improved 20 multipart appliance handle with electrical connectors.
It is another object of the invention to provide a handle of the character described which is economical and efficient in its manufacture and which is conYenient and safe in use.
It is a more specific object of the invention to provide a telescoping handle 25 connec~ion which can only be assembled in a predetermined manner and which, when so assembled, will complete a plurality of electrical connections.
It is another object of the invention to provide an assembly of the character described in which it would be virtually impossible to get an electrical shock if the h~ndle is assembled or diAssembled with electrical power applied thereto.
It is another object of the invention to provide an assembly which, under current safety requirements~ does not require double insulation on the wire.
It is another object of the invention to provide an assembl)~ wherein a portion of one of the insulating electrical connection members may include a sp.ing wing member and an associated tab which projects through openings in the handle for limiting the 35 longitudinal motion in one direction of one end of a compression sprin~ which surrounds the e:cterior of the associated handle.

~ ?~qo;~

It is yet another object of the invention to use the mentioned compressionspring for biasing the associated insulating electrical connection member towards one limit of limited longitudinal motion with respect to the associated han~e member.
Still another object of the present invention is to provide a new and improved 5 multipart handle for an electric appliance which substantially overcomes the disadvantages of the described prior art construction and which provides a structure characterized by its reliability, ruggedness, ease and convenience of use, simplicity and low cost.

BRIEF DESCRIPTION OF THE DRAWING
To permit an incisive and detailed analysis of the characteristics and features of this invention, a variety of figures have been drawn to illustrate the details of the various parts. It should be observed that they are not all drawn to the same scale. The drawing discloses a preferred embodiment of the invention and is not rreant, in any way, 15 to delimit its scope, but rather to aid in an understanding of the functions and features.
Figures lA and lB, together with Figures lC and lD comprise various views of a socket mém~er;
Figures 2A and 2B, together with F;gures 2C and 2D comprise various views of a pin member;
Figures 3A and 3B comprise a side and end view, respectively, of an upper handle assembly and into which the socket of Figures lA through lD is inserted;
Figures 4A and 4B comprise a side and end view, respectively, of a lo~er handle assembly into which the pin number of Figures 2A through 2D is inserted, Figures 5A, 5B and 5C comprise different views of a sleeve member which 25 cooperatively functions with the pin member of Figures 2A through ~D; and Figure 6 comprises an exploded view of the various components shown in the other figures.
A given element is identified with the same number in all views.

DESCRIPTION OF THE PRE~ERRED EMBODIMENT
The two-part handle assembly described herein rrlay be used on any of a variety of electrical appliances or products which conventionally requires the use of an operating or control handle. Typical appliances include floor and lawn care products. For convenience, the handle will be described in connection with a vacuum cleaner appliance.
An exploded view of the essential p~rts of the handle is illustrated in Figure 6which includ2s the lower handle assembly indicated generally as ~100; the insulating pin indicated generally as 200; the insulating socket indicated generally as lû0 anà the upper 3.~

handle assembly indicated generally as 300. In addition, a sleeve 500 and a bolt 610 are illustrated. It should be understood that the sleeve 500 is assembled together with the pin 200 and inserted in the hollow interior of the lower handle as~sembly ~oa. In like manner, the socket 100 is assembled within the hollow interior o the upper handle 300. The inside 5 diameter of the left-hand end of the upper handle 300 is no less than the outside diameter of the portion of the lower handle surrounding the pin 200 associated therewith.Accordingly, with the socket 100 and pin 200 associated with their respective handle portions, the upper handle portion 300 may be oriented, in a manner to be explained more fully hereinbelow, and engaged with the lower handle 400 in a telescoping manner. When 10 properly oriented and engaged, a hole 303 in the upper handle is aligned with a corresponding hole 403 in the lower handle and these are in turn aligned with the sleeve 5U0 thereby allowing a bolt 610 to be passed through the sleeve 500 to secure the ~ssembly.
The various components of the assembiy will now be described in more 15 complete detail in connection with the Figures lA through 5C. Corresponding elements wiU be given the same identification number in all views and as a mnemonic aidl the first digit of the identifying number will indicate the principRl figure number in which the element is illustrated. In other words, i ll elements which are part of the socket wil1 have identifying numbers starting with 1; all numbers identifying parts of the pin will hRYe 20 identifying numbers starting with 2; elements associated with the lower and upper handle will have identifying numbers st~rting with 4 and 3, respectively.
Considering now more specifically the other figures of the drawing, it should be understood that they are not all drawn to the same scale. Figures lA through 2D are dawn to substantially the same scale, while Figures 3A through 4B are drawn in the same 25 scale with respect to each other but on a reduced scale with respect to Figures lA
through 2D. Figures 5A through SC are drawn on an even larger schle than Figures lA
through 2D.
Considering now more specifically Figures lA through lD, it should be understood that these figures illustrate different views of the socket indicated generally 30 as 100 in Figure 6. Figure lB comprises an end-view from the right-hand end of the socket 100 as shown in Figure lA. Figure lC comprises a view of Figure lA rotated 90 degrees about its longitudinal axis and Figure lD comprises a view from the left-hand end of Pigure lC.
The pin 200, the socket lûO and the sleeve 500 may preferably be molded from 35 an electrical insulating material which is of a generally rigid nature, bu$ not brittle.
Those familiar with available and suitable materials will have numerous possible products ~,_r~ ~r~

come to mind. One suitable substance is manufactured by The DuPont Company and sold under the tradename XYTEL and/or NYI.ON. It should be understood that a principal function of the socket 100 is to secure one or more wires 600 and associated terminal 601 for mating with a similar wire secured by the pin 200. To this end, the socket 100 5 includes a plurality of holes 101 snown in end view in Figures lB and lD. These holes are fabricated to cooperatively function with a wire termination so that when the wire terminal 601, with the associated wire 600, is inserted into the hole 101, it will be secured thereby in any of a variety of well-known manners which are widely used for securing or anchoring wire terminals. The wire terminals would be inserted into the holes 101 as viewed in Figure lB. The front end of the wire terminal would be proximate to the end 102 of the socket 100. The holes 101 have separating walls or septums 103. The holes 101 penetrate from the end 102 to an interior wall 104. To the right of the interior wall 104, the septums 103 are terminated and there is a single enlarged cavity 105 (Figure lB).
Each of the holes 101 will be seen to include a central necked-do~Yn portion 106 which 1~ cooperates with the wire terminal to inhibit excessive insertion and to prohibit withdrawal of the terminal without the aid of a special tool. Such techniques are widely used in the industry and well understood by those acquainted with devices of this character.As will be seen later, the socket 100 will mate with the pin 2û0 with the member 107 fitting into a mating recess in the pin 200. Formed on the mernber 107 is a key 108 which, as will be seen, mates with a keyway in the pin 20Q to assure proper polarity and orientation. The surface 110 limits the penetration of the mernber 107 into the pin 200.
As will be seen subsequently, the upper and lower handle portions 300 and 400 are fabricated of sheet steel and have a formed folded joint, or seam. The joint creates a discontinuity in the otherwise rircular interior of the handle members and to permit insertion of the socket member 100 within the upper handle member 300, a notch 109 is formed on the socket 100.
The upper surface 110 and a lower surface 111 are cylindrical excep~ for the notch 109 in each of these surfaces. lntermediate of these surfaces, the body member includes flats 112 and 113. Formed on these flats will be found webs 114-117. These webs 114-117 will serve A function to be described more fully hereinafter. Brieily, they serve as limits for tangs which are bent inward from the handle 300 for limiting the longitudinal motion of the socket 100 relative to the upper handle 300.
Suspended from the lower surface ll l are the legs 119 and 12G. Formed on l;he le~s 119 and 120 are projections 121 and 122, respectively. These legs and projections serve a function to be described rnore fully hereinafter in connection with the description of the upper handle member 300.

Considering now the pin 200 which mounts within the lower handle assembly 400, the pin is illustrated in various views in Figures 2A, 2B, 2C and 2D. Figure 2A
comprises a side view of the pin 2Q0 and Figure 2B is a cross-sectional line ~aken on the line 2B-2B. Figure 2C comprises a view of the pin 2A rotated 90 d~grees and shown in cross-section. Figure 2D comprises an end-view of the pin 200 as it would be seen from the right-hand end of Figure 2C if Figure 2C were not a cross-sectional view.
The pin 200 includes holes 201 which are substantially identical to, and serve the same function as, the holes 101 of the socket 100. The holes 201 are separated by septums 203. An interior waU 204 defines the interior end of an enlarged cavity 225 into which the member 107 is inserted in a manner to be described more fully hereinafter.
There is also an enlar~ed CAVity 205 at the left end of the pin as viewed in Figure 2C. The holes 201 include a necked-down portion 206 which serve a function identical to that of the necked-down portion 106 of the socket 100. Within the enlarged cavity 225 is a keyway 208 which mates with the key 108 when the parts are assembled in the manner to be described more fully hereinafter. The pin 200 includes a notch 209 which serves the sQme function as the notch 109 of the socket 100. As may be perceived by viewing Figure 2D and the notch 209, it will be understood that the notch 209 extends the entire length of the pin 200. Or, more accurately stated1 the wall 226 which has a substantially circular exterior has a discontinuity 209 which functions as a notch. l`he pin 200 includes surfaces 210 and 211 with surface 210 comprising the end limit of the pin 2û0 and 211 comprising the right-hand end of the cavity 205. The pin 200 includes flats 2l2 and 213 which generally correpsonding with the flats 112 and 113 of the socket 100. In like manner, the pin 200 includes webs 214 and 216. The pin 100 does not include webs which correspond with webs 115 and 117 of the socket 100.
In order to maintain substantially uniform wall thickness and provide for the keyway 208, there is a raised surface 227. In order to orient the pin 200 with respect to a notch in the lower handle 400, there is a key 228.
As will be explained more fully hereinafter, the pin 200 is not entirely recessed within the lower handle 400 and the front end 229 remains external with respect to the lower handle 400. That is, the sheet metal of the lower handle 400 fits into the 230.
Piercing the wall 226 is a pair of diametrically opposed holes 231 and 232. It should be observed that the wall 226 does not have an interior circular configuration but includes flats 233 and 234 associated with the holes 231 and 232, respectively. These will serve a function in connection with the use and insertion of the sleeve 50D.
It should be observed that insofar as possible, elements of the Din 200 which have corresponding components in the socket 100 have been given identifying numbers _ g _ ~3 ~ 3 which correspond except for their first digit. Accordingly, additional inforrnation may be obtained concernin~ these common elements and functions by making reference to the corresponding elements in the pin 200 and socket 100.
Considering now more specifically Figures 3A and 3B, it will be seen that they illustrate a portion of an upper handle assembly indicated generally as 300. The upper handle portion is fabricated of sheet metal with the edges folded to form a seam 301. As may be most clearly seen in Figure 3B, the seam 301 prevents the interior 302 from having a fully circular cross-section. As previously indicated, the socket member 100 is to be recessed within the upper handle portion 300 and it is because of the seam 301 that the socket member 100 includes a notch 109. Indeed, it is the seam 301 and the notch 109 which cooperate together and allow insertion of the socket with a predetermined orientation. Except for the discontinuity of the seam 301, the upper handle member 300 has an interior diameter which is no smaller than the diameter of the circumference 123 of the socket 100 as seen in Figures lB and lD.
The handle portion 300 also includes a pair of diametrically opposed holes 303 which will serve a function to be described more fully hereinafter. In addition~ the handle member 300 includes a pair of tangs, tabs or detents 304 ~d 305 which are formed by piercing the sheet metal of the handle 300. In addition to the tangs 304 and 305 as seen in Figure 3A, there are companion tangs (not shown) in diametrically opposed positions. The handle 300 includes another hole 306 and a diametrically opposed companion hole (not shown). The portion of the handle 300 between the end 307 and an intermediate point 308 must have an inside diameter with a relationship to the socket lQ0 as previouslydescribed. In addition, this portion of the handle must have an outside diameter which will bear a specific relationship to a portion of the lower han~le assembly to be des~ribed hereinafter. The portion of the handle sssembly 300 illustrated to the right of the intermediate point 308 in Figure 3A does not have a critical inside or outside diameter.
To start the assernbly of the upper handle portion 300 with the socket 100, the wires 600 with associated terminals 601 are first inserted into the holes 101 of the socket 100 and secured therein by means of detents on the terminal 601 coacting with the surfaces forming the necke~down portion 106 all in a manner which is widely used and well-known in the industry. Subsequent to this ~ssociation o the wires 600 and te~minals 601 Wittl the socket 100, the wires are threaded into the interior 302 of the handle assembly 300 until the projections 121 and 122 near the end 307 o~ the handle 300. At this time, the legs 119 and 120 are urged towards each other by an applic~tion of pressure until the projections 121 and 122 will fit within the interior 302 of the h~ndle 300.
Concommitantly with this action, the socket 100 is oriented so that as the socket is pressed ~urther into the handle 300, the notch 109 will align with the SeAm 301~ The E~c~

socket 100 is pushed into the handle 300 until such time as the projections 121 and 122 align with the holes 306 and spring outward causing the projections 121 and 122 to engage with the hole 306 and the diametrically opposed companion hole (not shown). In order to further secure the socket 100 within tne handle member 300, the tangs 304 and 305 5 together with their diametrically opposed tangs are bent inward. An examination of the parts as shown in the various figures will show that the tangs 304 and 305 will engage with the webs 116 andi 117 and more specifically, engage with the corners 136 and 137. In an analogous manner, the diametrically opposed tangs will engage with correspond;ng corners associated with the webs 114 and 115.
Nominally, the projections 121 and 122 might be considered as securing the socket in its proper orientation with respect to the handle 300. However, in order to provide additional security and to comply with certain requirements concerning safety, the tang members and cooperating corners are provided as described. It will be seen that the tang member 304 cooperating with the corner 136 will inhibit insertion of the socket 15 100 any further into the handle 300 in the event the projections 121 and 122 are depressed and disengaged from the holes 306. In like manner, the tang 3053 which engages with the corner 137 will inhibit the removal of the socket member 100 if the projections 121 and 122 are diseng~ged from the boundaries of the holes 306.
In assemblies of this character, it is not unusual to have manufacturing 20 tolerances accumulate in a manner which causes rninor misalignment and minor loss of full engagement of parts. In order to compensate for such possible minor mis~lignment, it should be understood that the slots 306 are somewhat elongated in both directions and that the not~h 109 is slightly wider than the seam 301. Accordingly, it is possible for the socket 100 to have slight rotational motion about its longitudinal axis and slight 25 longitudinal motion with respect to the handle 300. This wiU help sssure engagement of the socket 100 with the pin ?00 in the manner to be described more fully hereinbelow.
As may be perceived, from a consideration of the various figures, the projections 1~1 and 122 have a height which is grel~ter than the thickness of the sheet metal from which the handle portion 300 is fabricated. As a result, these projections 121 30 and 122 will project beyond the cylindrical surface 309 of the handJe. The projections 121 and 122 which project through the hole 306 and beyond the surface 309 serve to provide a stop for a compression spring 320. The compression spring 320 in turn provides pressure to maintain contact b~tween surfaces 110 and ~10 thereby assuring full contact engagement. The compression spring 32Q also serves to help secure a filter bag when the 35 assembly is used in connection with a particular type of vacuum cleaner. Since the filter bag does not comprise a part of this invention, it is not disclosed more fully herein.
However, it may be of interest that in such assembly, the essential elements shown in ~Lq~Jt~ 3 Figures lA through 5C will all be contained within the interior of the filter bag wher assembly is complete.
Considering now Figures 4A and 4B comprising the lower handle assembly 400, it will be seen that it has many components and characteristics in common with the upper handle assembly. Thus, the lower han~e assembly includes a se~m 401, an interior 402, a hole 403 and an unseen diametrically opposed hole. The lower handle assembly includes only a single tang paiI 404v As with the upper h~ndle assembly, that portion between the end 407 and the intermediate point 408 must have carefully controlled inside and outside diameters.
The inside diameter between the end 407 and the intermediate point 408 must be no smaller than that necessary to accommodate the circumference 223 as seen in Figure 2B.
As may be perceived, the lower handle assembly will be inserted into the interior of the upper handle assembly. As will be perceived, the seam 301 in the upper handle assembly might be expected to interfere with the seam ~01 of the lower handle assembly. To overcome this difficulty, this seam 401 between the end 407 and theintermediate point 408 has been cut out to form an elongated notch 410.
Considering now the assembly and association of the pin 200 with the lower handle assembly 400, it should be understood that wires 600 and associated terminals 602 are inserted into the holes 201 in substantially the same rnanner as described with respect to the terminals 601 and the holes 101. The terminals 601 and ~02 are, of course, configured for an ultimate mating relationship. Subsequent to the placement of the terminals 602 within the holes 201, the sleeve 500 illustrated in Figures 5A through 5C is inserted through the hole 232 in the pin 200. The sleeve 500 will be seen to be a hollow cylindrical member having a through passage 501, 8 shoulder area 502, legs 503 and 504, and spring members 505 and 506. The legs 503 and 504 are separated from the spring members 505 and 506 by slots 507. The spring members 505 and 506 include shoulders 508. It should be understood th~t the sleeve 500 is drawn to an enlarged scale as compared with the pin 200. The sleeve 500 has a circumference 509 which is no greater than that of the hole 231. In a similar manner, the reduced diameter portion of the sleeve to the left of the shoulder 502 has a diameter no greater than that of the hole 232.
Accordingly, the sleeve 500 may be inserted into the hole 231, subsequent to theplacement of the wires and associated terminals 602 in the holes 201. The sleeve 500 may be pressed into the hole until the shoulder 502 engages with the flat 233. As the sleeve 500 is inserted through the hole 232, the spring members 505 and 506 will be csmmed inward by the cam surfaces 510 and S11 and concommitantly with the engagement of the shoulder 502 with the flat 233, the spring members will spring outward and the shoulders 508 will engage with the flat 234. As will be seen hereinafter, the sle~ve 500 provides a passa~eway for a bolt 610 and assures non-interference of the bolt 610 with the wires connected to the pin 200.
With the wires and sleeve associated with the pin 200 in the manner described 5 the wires will be inserted into the opening 402 of the lower handle assembly and the pin 200 brought proximate to the end 407. At this time~ it should be recalled that the portion of the lower handle assembly h~s had the seam 401 removed between the end 407 and the intermediate point 408 in order to form a notch or slot 410. Accordin~ly, the notch 209 of the pin is not used for assuring proper relative orientation between the pin 200 and the 10 handle assembly 400. The required orientation is obtained by engagement of the key 228 of the pin 200 with the mating keyway 411. When this association is obtained, the notch 209 will align with the slot 410. The notch or shoulder 230 engages with the end 407 of the lower h~ndle assembly so that the front end 229 of the pin remains e~ternal to the lower handle assembly. The front end 229 has an outer diameter which is substantially the 15 same as the outer diameter of the lower handle assembly intermediate of the end 407 and the point 408.
In a commercial product made in accordance with the teachings of this invention. It was possible to minimize tooling costs by using the same punch and die to fabricate the hole 403, the tang 404 and the keyway 411 together with diametrically 20 opposed counterparts. This resulted in the production of an unnecessary keyway which is not shown in the drawing. This requires that during manufacturing ~ssembly, the pin 200 be assembled so that the notch 209 is in alignment with the slot 410. Because of the extra Iceyway, it would be physically possible to position the pin 180 degress away from its required location. However, if improperly assembled~ the notch 209 and slot 410 will not 25 be in alignment and further assembly is impossible.
ln summary, and as part of the manufacturing operation, the wires are properly associated with the pin and socket and the sleeve 500 is assembled together with the pin. The pin and socket are then associated with their respective handle portions in the manner described more fully hereinabove, and when so assembledl the passageway S01 30 through the sleeve 500 is in alignment with the hole 403. Figure 6 i11ustrates the vario-ls components in an exploded view and in alignment for assembly.
It is contemplQted that in the usual situation, the product will be packaged, shipped, and with the product still in its carton, displayed on distributor shelves without aJly further assembly and that subsequent to purchase, the consumer will complete the 35 ~ssemhly in the manner to be described more fully herein~elow.
As explained previously~ an advantage of the invention is th~t an electrical appliance which requires a long hanc~e for convenient and efficient operatiorl thereof, is provided with a joint i~l order that the total package rnay have a reduced maximum dimension and thereby permit more ef~icient and convenient shipping and/or display. As a consequence, it is necessary Ior the consumer to complete the final stage of assembly subsequent to purchase. In order to protect the consumer against the possibility of 5 electrical shock during assembly, the product has been designed to comply with all known regulations and requirements and to provide an assembly wherein it is virtually impossible for the consumer to obtain an electrical shock during assembly, even if any o~ several things singally, or in combination, are done improperly and~or incorrectly.
The proper procedure for the consumer to assemble the tw~handle portions 10 requires that the seam 301 of the upper handle portion be aligned with the slot 41a of the lower handle portion and the lower handle portion then inserted into the interior of the upper handle portion. This will result in the seam 301 passing through the notch ~09 and the slot 410 and will cause the member 107 to be aligned with the enlarged cavity 225. As previously suggested, if there is any minor misalignment of mating componerlts, the 15 socket 100 does have slight rotational and/or longitudinal motion with respect to the handle assembly 300. With the member 107 inserted into the cavity 225, the electrical contacts which are positioned in the holes 101 and have their end positions near the left end 102 wi~l mate with the contacts that were positioned in holes 201 and which have their electrical terminus proximate to but below the surface 210. The keyway ~08 and 20 108 serve to further ~ssure a proper mating relationship. It should be observed that the socket 100 and the pin 2û0 have a male-female relationship, respectively. However, the contacts 602 within the pin 100 and the contacts 601 within the socket 200 have a maie-female relationship, respectively.
It is contemplated that the source of electrical energ~r will be connected to 25 the wires that are terminated in the soc}~et 100. Accordin~ly, even if one should plug in the appliance prior to completion of the assembly of the handle portions, it would be virtually impossible for one to obtain an electrical shock as the socket member is at some depth within the handle portion 300. Furthermore, the electrical terminals 601 are recessed in the member 107 below the end surface 102. It might be physically possible for 30 the consumer to make finger contact with the electrical terrninals 602 which are slightly below the surface 210. However, if these contacts are physically visible, there is no way thHt any electrical energy can be applied thereto alld therefore, physical contact therewith does not present a hazard.
~fter the consumer has joined the two-handle portions together to effect the 35 mating of the pins snd soc~;ets, and thereby complete the electrical connections, the holes 303 in the upper handle assembly are in alignment with the holes ~03 in the lower handle assembly, and the sleeve 500 is in place secured within the holes 231 and ~32 of the pin s3~
200, and the bolt 610 may be passed through all these aligned holes without any danger ofinterference with the wires. Normally, the bolt 610 will include a lock washer 611 and be secured by a wing nut 612 or a nut and lock washer combination, not shown. The lock washers, if used, may be captive lc~ck washers to assure they are not misplaced. It should 5 be understood that it is contemplated that this is normally a on~time consumer assembl~
job and that once the product is assembled~ it is maintained in that condition.
Depending upon the nature of the electrical appliance with which the components of the described assembly is used, further assembly may be required. For example, as alluded to hereinabove, when the assembly is used together with a certain 10 type of lightweight vacuum cleaner, a filter bag may surround the portion of the handle assembly including the elements shown in the drawing. In such case, the spring 320, illustrated in Figure 3A may be used to help hold the filter bag in its desired position and to provide some relative motion of a portion thereof.
~lhile there has been shown and described what is considered at present to be 15 th~ preferred embodiment of the invention, modifications thereto will readily occur to those skilled in the related arts. For example, the pin member could be provided with legs and projections similar to those used on the socket member arld/or these elements could be omitted from the socket member if not required for cooperation with other elements.
Also, if handles with seamless tubing are used, it will be understood that the tangs or 20 other means could be employed to assure the required relative orientation of the parts. It is believed that no further analysis or description is required and that the foregoin~ so fully reveals the gist of the present invention that those skilled in the applicable arts can adapt it to meet the exigencies of their specific requirements. It is not desired, therefore, that the invention be limited to the embodiments shown Emd described ~nd it is 2S intended to cover in the appended claims all such modifications a5 fall within the true spirit and scope of the invention.

Claims (11)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. A longitudinal hollow handle for an electrical appliance and comprising in cooperative combination:
a) first and second handle portions configured for limited and polarized telescoping engagement;
b) first and second electrical connectors associated with an interior of said first and second handle portions respectively for completing an electrical connection therebetween when said first and second handle portions are positioned in said polarized telescoping engagement;
c) first means for locking said first electrical connector within said first handle portion with a first predetermined and polarized orientation with respect thereto so that only limited relative rotational and longitudinal motion therebetween is possible;
d) second means for locking said second electrical connector within said second handle portion with a second predetermined and polarized orientation with respect thereto so that only limited relative rotational and longitudinal motion therebetween is possible;
e) third means for locking said second electric-al connector within said second handle portion as aforedescribed;
f) fastening means penetrating both of said first and second handle portions and said first electrical, connector when said first and second handle portions are positioned in limited and polarized telescoping engagement for retaining said first and second handle portions in a predetermined relation-ship; and g) a sleeve associated with said first electric-as connector for providing a passageway for said fastening means and for concomitantly preventing electrical conductors associated with said first electrical connector from interfering with the place-ment of said fastening means.
2. A handle assembly as set forth in claim 1 wherein said sleeve comprises a part separate from said first electrical connector.
3. A handle assembly as set forth in claim 2 wherein said sleeve includes spring wing members for locking said sleeve in association with said first electrical connector.
4. A handle assembly as set forth in claim 1, 2 or 3 wherein said third locking means comprises a spring wing member having a projection which projects through a perforation in said second handle portion.
5. A longitudinal hollow handle for an electrical appliance and comprising in cooperative combination:
a) first and second handle portions configured for limited and polarized telescoping engagement;
b) first and second electrical connectors associated with an interior of said first and second handle portions respectively for completing an electrical connection therebetween when said first and second handle portions are positioned in said polarized telescoping engagement;
c) first means for locking said first electrical connector within said first handle portion with a first predetermined and polarized orientation with respect thereto so that only limited relative rotational and longitudinal motion therebetween is possible;
d) second means for locking said second electrical connector within said second handle portion with a second predetermined and polarized orientation with respect thereto so that only limited relative rotational and longitudinal motion therebetween is possible;
e) third means for locking said second electric-al connector within said second handle portions as aforedescribed;
f) fastening means penetrating both of said first and second handle portions and said first electrical connector when said first and second handle portions are positioned in limited and polarized telescoping engagement for retaining said first and second handle portions in a predetermined relation-ship;
g) said third locking means comprising a spring wing member having a projection which projects through a perforation in said second handle portion, and said projection on said spring wing member which projects through said perforation in said second handle portion serving to limit the longitudinal motion in one direction of a compression spring surrounding the exterior of said second handle portion.
6. A handle assembly as set forth in claim 5 wherein a sleeve associated with said first electrical connect-or for providing a passageway for said fastening means and for concomitantly preventing electrical conductors associated with said first electrical connector from interfering with the placement of said fastening means, said sleeve comprising a separate part, and said sleeve including spring wing members for locking said sleeve in association with said first electrical connector.
7. A handle assembly as set forth in claim 6 wherein said compression spring acts on the projection member projecting through said perforation for biasing said second electrical connector towards one limit of its limited longitudinal motion.
8. A handle assembly as set forth in claim 7 wherein said first and second locking means comprise first and second bent tabs on said first and second handle portions respectively, each formed by perforations on said handle portions.
9. A handle assembly as set forth in claim 8 wherein said second bent tabs include two tabs faced in opposite directions with one serving to limit longitud-inal motion in a first direction and the other serving to limit longitudinal motion in an opposite direction.
10. A handle assembly as set forth in claim 9 wherein said first electrical connector includes an end flange which limits the longitudinal insertion of said first electrical connector into said first handle portion.
11. A handle assembly as set forth in claim 7, 8 or 9 wherein the locking means associated with one of said first and second electrical connectors and its associated handle portion allows for more relative rotation and longitudinal motion therebetween than allowed by the locking means associated with the other of said first and second electrical connectors and its associated handle portion whereby to facilitate engaging alignment of said first and second electrical connectors when said first and second handle portions are engaged.
CA000445255A 1983-01-28 1984-01-13 Two-part handle assembly for electrical appliance Expired CA1229893A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US06/461,785 US4549779A (en) 1983-01-28 1983-01-28 Two-part handle assembly for electrical appliance
US461,785 1983-01-28

Publications (1)

Publication Number Publication Date
CA1229893A true CA1229893A (en) 1987-12-01

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA000445255A Expired CA1229893A (en) 1983-01-28 1984-01-13 Two-part handle assembly for electrical appliance

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US (1) US4549779A (en)
EP (1) EP0117987A1 (en)
JP (1) JPS59155229A (en)
AU (1) AU2386684A (en)
CA (1) CA1229893A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6170773U (en) * 1984-10-15 1986-05-14
IT8521635V0 (en) * 1985-04-24 1985-04-24 Magic Line Spa TRAVEL COMBINATION, COMPOSED OF ELECTRIC IRON AND HAIR DRYER, WHICH USE A HANDLE EQUIPPED WITH A POWER CORD, SWITCH AND ELECTRIC TRANSMISSION CONTACTS, REMOVABLE AND COMMON FOR THE TWO APPLIANCES.
US6032328A (en) * 1998-02-10 2000-03-07 Rexair, Inc. Crevice cleaning tool for a vacuum cleaner apparatus
US6854919B2 (en) * 2002-06-20 2005-02-15 S.C. Johnson & Son, Inc. Push-lock handle assembly
JPWO2010035408A1 (en) * 2008-09-26 2012-02-16 株式会社3Rプロデュース Fastening structure between two members and attachment / detachment method
US10940581B2 (en) * 2014-06-10 2021-03-09 Winston Products Llc Cleaning device

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US1124684A (en) * 1913-10-13 1915-01-12 B F Sturtevant Co Pneumatic cleaner.
US1270303A (en) * 1917-01-25 1918-06-25 American Electrical Heater Co Handle and terminal connection for electrically-heated instruments.
US1947136A (en) * 1930-12-05 1934-02-13 Moorhead Dev Co Inc Floor cleaning device
US2221746A (en) * 1935-05-08 1940-11-12 James B Kirby Vacuum cleaner
US2148599A (en) * 1937-08-14 1939-02-28 Hoover Co Suction cleaner
US2724093A (en) * 1952-10-22 1955-11-15 E B Wiggins Oil Tool Co Inc Coupling for groups of electrical conductors
US3244437A (en) * 1964-01-28 1966-04-05 Electrolux Corp Adjustable length vacuum cleaner wand
FR1564201A (en) * 1965-06-28 1969-04-18
US3407373A (en) * 1966-11-08 1968-10-22 Electrolux Corp Current conducting vacuum cleaner hose with improved end fittings
US3609637A (en) * 1969-12-01 1971-09-28 Clyde C Cole Electrical connector
US3599168A (en) * 1969-12-29 1971-08-10 Osborn Engineering Corp Handle assembly for electrical fishing motors
DE2940107A1 (en) * 1978-06-05 1981-04-09 Dayco Corp., Dayton, Ohio HOSE DEVICE
US4247216A (en) * 1979-08-22 1981-01-27 Pansini Andrew L Quick connect handle for swimming pool cleaning tools

Also Published As

Publication number Publication date
US4549779A (en) 1985-10-29
EP0117987A1 (en) 1984-09-12
JPS59155229A (en) 1984-09-04
AU2386684A (en) 1984-08-02

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