CA1135452A - Disposable diaper - Google Patents

Disposable diaper

Info

Publication number
CA1135452A
CA1135452A CA000329047A CA329047A CA1135452A CA 1135452 A CA1135452 A CA 1135452A CA 000329047 A CA000329047 A CA 000329047A CA 329047 A CA329047 A CA 329047A CA 1135452 A CA1135452 A CA 1135452A
Authority
CA
Canada
Prior art keywords
cavity
outer sheet
strips
welded
pad
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000329047A
Other languages
French (fr)
Inventor
Carlo Bianco
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fameccanica Data SpA
Original Assignee
Fameccanica SpA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fameccanica SpA filed Critical Fameccanica SpA
Application granted granted Critical
Publication of CA1135452A publication Critical patent/CA1135452A/en
Expired legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/494Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means
    • A61F13/49406Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means the edge leakage prevention means being at the crotch region
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/49007Form-fitting, self-adjusting disposable diapers
    • A61F13/49009Form-fitting, self-adjusting disposable diapers with elastic means
    • A61F13/49019Form-fitting, self-adjusting disposable diapers with elastic means the elastic means being placed longitudinally, transversely or diagonally over the article

Abstract

ABSTRACT OF THE DISCLOSURE:

A diaper comprises an outer sheet of waterproof plastic material having a deformed recess area between the sides and ends thereof which forms a pad receiving cavity which is bordered by marginal areas on each side and end. The cavity is about an inch deep and includes a bottom which is advantageously provided with corrugations or pleats which facilitate its ex-pansion or distortion during wearing. An absorbent pad is disposed in the cavity, and a moisture holding strip of plastic material overlies at least a part of the marginal area on each side of the cavity and at least a portion of each side of the pad. The strip is welded to the marginal areas, and as a feature of the construction the plastic is stretched relative to the outer sheet and held in a stretched condition during welding so as to impart some resilient characteristics to the area which is adapted to engaged around the legs of the wearer. Because the strip overlies the cavity, it aids in securing the pad in position and what is more, it insures that any liquid such as urine which may collect in the pad will not run out of the cavity.

Description

~13S4~5~

The present invention relates in general to a diaper and a process of making such diaper.
A diaper similar to the present invention is already known. Such a diaper comprlses an outer shield of waterproof material with an inner layer of absorben-t material and finally a further inner water-permeable layer substantially coextensive with the outer web and sealed onto the outer web to thus confine the absorbent material in a complete manner between the outer web and the inner one, which is preferably made of a non-woben fiber fabric.

While such a product is proved to be completely satisfac-tory, there is the possibility that they become saturated during use with urine, and they do not prevent the issuance of urine from the diaper. In addition, when the device is worn as a diaper engaged around the baby's legs, it is dif-ficult to obtain a close adherence to the legs sufficient to block the passage of the urine. It is also difficult to obtain a diaper which will flex sufficiently during wearing so that it will become completely comfortable.
The present invention insures the obtaining of a better adherence of the diaper to the body of the baby and in particuIar better non-troublesome adherence of the side portions which embrace the baby's legs close to the groin.
In addition, moisture holding strips of the present inven-tion, insure the obtaining of waterproof side barriers which prevent the outflow of the urine from the pocket.
In the present invention, undulations formed in the bottom of a cavity allow spreading out of the walls when the diaper is put on the baby's body, permitting flexing with the movement of the baby and easy retention of the pad.
B -- ~

,2 The present invention provides a diaper which is simple in design, rugged in construction, and economical to manufacture.
According to the present invention there is pro-vided a diaper comprising an outer sheet of waterproof plastic material having a recessed area between the sides and ends thereof forming a pad receiving cavity bordered by marginal areas on each side and end, said cavity having a bottom spaced outwardly from said marginal.areas, an absor-bent pad disposed in said cavity, and a moisture holding strip of plastic overlying at least a part of a marginal area on each side of said cavity and at least a portion of each side of said pad and having at least a portion secured to the outer sheet along the length of said mois-ture holding strip.
According to one aspect of the present invention there is provided a disposable diaper comprising:
(a) an elongated water-proof plastic outer web having ` opposite sides and ends with a cavity formed therein :
which is elongated in the direction of elongation of the outer web, the outer web having side and end margin areas bordering the cavity;
(b) a resilient absorbant pad disposed in the cavity of a thickness approximately equal to the depth of the cavity;
(c) a pair of plastic prestretched strips extending along elongated sides of the cavity and welded to the outer web along the side margin areas thereof, each strip having a portion overlaying side portions of said pads for preventing liquid from leaving the cavity near the side portion of the pad; and r~ --2 ~

~35~S;~

(d~ a non-woven water-permeable inner layer disposed over the pad and welded to the strips and at least portions of the outer web margin areas.
According to the present invention there is also provided a process for making a diaper or similar sanitary product comprising forming an outer sheet with a cavity therein with a bottom spaced outwardly from marginal areas surrounding said cavities, and covering portions of each side of said cavity by first stretching a respective plastic strip for covering each side, and welding this strip to a respective marginal area on each side oE the respective cavity so as to cause the strip after welding in recovery in its unstressed condition to cr~ple the outer sheet and form leg engaging resilient areas.
The various features of novelty which characterize the`invention are pointed out with particularity in the claims annexed to and forming a part of this disclosure.
For a better understanding of the invention, its operating advantages and specific objects attained by its uses, refe-rence is made to the accompanying drawings and descriptive matter in which preferred embodiments of the invention are illustrated.
In the Drawings:
FIG~ 1 is an exploded perspective view of a diaper constructed in accordance with the invention;
FIG ~ 2 is a front end interior perspective view of the diaper shown in Fig. l;
FIGo 3 is a section taken along the lines III-III
- of Fig. 2; and FIG. 4 is a section taken along the line IV-IV

of Fig. 2.

~3 .

~35~ii2 Referring to the drawings in particular9 the lnven-tion embodied therein compri~e~ à diaper generally de3ignated 10 of a type which i9 ~ometimes referred to a~ a "diaper knicker"
or a disposable diaper. ~he diaper 10 comprises an outer web or ~heet 1 of a plastic waterp,roof material having a cavity 4 formed therein intermediate the sides and ends by a permanent deformation of the material. The cavity 3 leaves marginal area~
2 and 2l on re~pective long sides of the outer shee-t 1 and 3 and 3' on respective shorter ends. In accordance with one fea-ture of the invention~ the bottom 4b of the cavity 4 is advan-tageously formed with either longitudinal corrugations or pleats 5 to facilitate the flexing and expansion and contraction of the cavity bottom as shown in Fig. 4.
The preferred con~truction i~ with cor~ugations ar-ranged with a series of undulations extending trans~er~e to the longitudinal direction. Thi~ permits an outward de~lection of the outer wall 1 when the diaper is used. A resilient pad 6 is inserted into the cavity 4~ and it is of a thicknes~ compa-rable to the depth of the cavity which, for example, may be made from 1/2 - 2 inches thick, as desired. The pad 6 i~ advanta-geously made of a cellulose pulp fiber formed either by makin~
successive windings of the pulp or by a superimpo~ition and com-pression of one or more layers of fibers.
In accordance with a feature of the invention, a moisture holding strip 7 extend~ along the marginal side edge~
2 and has a portion along it~ length which is welded to the side edges9 leaving an unsecured or free portion 7a which extends over the pad on respe,ctive sides of -the pad. The moi~ture holding strip~ function to insure that moisture or urine does not exit ~ from the cavity 4 on each ~ide and flow our through the diaper edges 12 and 12~ which engage around the respective legs of the wearer.

~35~a5;æ

In accordance with another ~eature of the invention, the moisture holding strips 7 are advantageously pre-stretched before they are welded to the outer sheet 1 so that when the welding is completed they tend to compress the outer sheet in the area of the leg engaging portion so as to fo~m resilient encompassing areas for engagement around the wearer~s legs.
In -the preferred method of the invention -the ~trips are pre-stretched so as to cause a certain elongation thereof be~ore they are superimposed over the marginal edges 2 and 2' 9 1 and they are welded together with an inner layer of non-wo~en fabric 8 50 as to close the cavi-ty completely and to cover the two strips 7 in their pre-stretched condition. ~he welding is advantageously made so as to weld the inner layer 8, the strips 7, and the outer sheet 1 to one another in the welded area designated a in Fig. 3.
The outer sheet or web 1 can be made of any water-proo~ plastic material of 3ufficien-~ resi~tance. The moisture holding 3trips 7 are pre~erably formed ~rom a polyethylene ma-terial, and the inner layer 8 i9 advantageously a non~woven fabric. The strips 7 o~ polyethylene can be made 15 ~ thick, and in such instances they would be stretched to an additional .0~0 in length for welding. Polyethylene is u~ed ~or this type of product and ls of low co9t9 but a material such as polyvinyl chloride~ polyester, or polyprophylene may be used as de~ired.
It should also be appreciated that the welding between the strips 7 and the web 1 may be made along the whole overlying surface of the 9trip along the side edges 2 and 2'. Preferably it is made at certain selected areas along its length, and ends as indicated in -the enlarged area shown at 9 in Fig. 2. Such welding is carried out on the square area shown in dark lines, and the white areas indicate~the non-welded poxtions. ~he elon-gation of the strips at the area a can be changed in dependence ~13S4~

upon the welded portion areas in relationship to the non-welded areas.
A fourth consideration of the invention is the length of the ~trip 7 which is employed to form the moistu~e holding ~trips in the amount of elongation it will be given before it is secuxed to the outer web 1 so as to vary the resilience of the area3 in which it i~ welded to the outer strip.
~ nother important consideration is the width of the strip 7, and the amount o:E the strip which extends over the pad 6 and remains unsecured to the outer web 1~ ~y making the strips of a waterproof plastic ma-terial, they are very effective to prevent the pa~sage of the urine from the pad outwardly.
This width i~ determined by the optimum exposure of the pad to the body of the user, counterbalallced by the necessity of re-talning the moisture in the pocket during movement of the user.
- With the inventive met]hod, pre-stretching of the tape 7 before welding may be carried out in a continuous pro-ces~ because the strips can ~imply be unrolled from a reel by mean~ o~ a ~imple device such a~ roller~, for instance9 which will impart to the ~trip the necessary pre-stretching be~ore welding. ~he welding can be carried out in the areas a simul-taneously and at separate time~ with respect to the welding at the head edges 3 and 3~. After welding, the recovery of the strips 7 to its un~tressed condition causes a slight crumpling of the length of the diaper knickers, and this makes the knicker adhere perfectly to the baby~ body when the product is worn.
Especially in the area a where the welding is carried out, the diaper will resiliently engage around the baby~s legs without any constraint9 and will aid in preventing any escape o~ liquid along with the waterproof edges 7a which overlie the pad 6.
Even if until now only a thermo-welding has been mentioned, the use a fas-tening by adhesive mean~, for instance ~3~

glues of the hot-melt type (-thermo-meltable glues) may be advan-tageously taken into consideration. ~hus, ~trip~ 7 may be fa~tened to the outer web 1 or to the inner web 8, or to the both, by means of longitudinal lines of glue. In thi~ case the particular 9 of fig. 2 illustrates a thermo-embossing of web 7 so that the elongation characteristics of strip~ 7 can va;~
~inally a further characteristic of the in~ent~on is a non-uniform pre-~tretching of strips 7, in particular only the part of the strip~ positioned in the central area o~ the product (area correspondin~ to the leg engaging portinn or crotch area 13) can be stretched and subsequentl~ fastened to same product in their pre-stretched condition, while the remaining parts of ~trips 7 can be not pre-stretched, or pre-stretched at a degree that i~ lnferior to the one the central part.

Claims (17)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. A diaper comprising an outer sheet of waterproof plastic material having a recessed area between the sides and ends thereof forming a pad receiving cavity bordered by margi-nal areas on each side and end, said cavity having a bottom spaced outwardly from said marginal areas, an adsorbent pad disposed in said cavity and a moisture holding strip of plastic overlaying at least a part of a marginal area on each side of said cavity and at least a portion of each side of said pad and having at least a portion secured to the outer sheet along the length of said moisture holding strip.
2. A diaper according to claim 1 wherein said mois-ture holding strip is stretched before it is welded to said outer sheet so that it causes a slight crumpling of the outer sheet to provide leg-engaging resilient areas along the area of said moisture holding strips, which is welded to said outer sheet.
3. A diaper according to claim 2 wherein said pre-stretching is effected only on the part of the strip positioned in the central area of the diaper, corresponding to the leg-engaging portion; or crotch area, said central part of the strips being fastened to the diaper, in the pre-stretched con-ditions, the remaining parts of the strips being not pre-stretched or pre-stretched at a degree inferior to the one of the central area.
4. A diaper according to claim 2 wherein said mois-ture holding strips are stretched to from 5 to 20% of their length prior to being welded to said outer sheet.
5.- A diaper according to claim 1 wherein said moisture holding strips are made of a plastic material of one of the following: polyethylene, polyvinyl chloride, polyester, polypropylene, polyammides and other derivatives of polyolephines.
6.- A diaper according to claim 1 wherein said moisture holding strip is of 10 to 30 µ thick.
7.- A diaper according to claim 1, including an inner sheet of non-woven fabric disposed over said cavity and said moisture holding strips and being welded to said outer sheet.
8.- A diaper according to claim 1 wherein said moisture holding strips are welded only at spaced locations along the length of said strips to said outer sheet.
9.- A diaper according to claim 7 wherein said welding comprises a grid pattern of welded and unwelded areas.
10.- A diaper according to claim 1 wherein said outer sheet has a pleat formation at the location of said cavity.
11.- A diaper according to claim 10 wherein said pleat formation comprises a corrugation which is curved transversely to the length of said cavity.
12.- A diaper according to claim 1 including a non-woven fabric sheet overlying said outer sheet covering said cavity and said moisture holding strips, and a portion of said marginal areas on the sides and ends of said outer sheet and being welded to said outer sheet.
13.- A process for making a diaper or similar sanitary product comprising forming an outer sheet with a cavity therein with a bottom spaced outwardly from marginal areas surrounding said cavities, and covering portions of each side of said cavity by first stretching a respective plastic strip for covering each side, and welding this strip to a respective marginal area on each side of the respective cavity so as to cause the strip after welding in recovery in its unstressed condition to crumple the outer sheet and form leg engaging resilient areas.
14.- A process according to claim 13 wherein said strips are welded so as to leave portions thereof free to extend over said cavity and including placing an absorbent pad in the cavity before the strips are welded over the cavity.
15.- A method according to claim 13 including forming a cavity by deforming the outer sheet and also providing undulations in the wall of the cavity during the deformation.
16.- A disposable diaper comprising:
(a) an elongated water-proof plastic outer web having oppo-site sides and ends with a cavity formed therein which is elongated in the direction of elongation of the outer web, the outer web having side and end margin areas bordering the cavity;
(b) a resilient absorbant pad disposed in the cavity of a thickness approximately equal to the depth of the cavity;
(c) a pair of plastic prestretched strips extending along elongated sides of the cavity and welded to the outer web along the side margin areas thereof, each strip having a portion overlaying side portions of said pads for preventing liquid from leaving the cavity near the side portion of the pad; and (d) a non-woven water-permeable inner layer disposed over the pad and welded to the strips and at least portions of the outer web margin areas.
17.- A disposable diaper according to claim 16, further including pleats in the outer web cavity extending transversely to the longitudinal extent thereof.
CA000329047A 1978-06-05 1979-06-04 Disposable diaper Expired CA1135452A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT24191/78A IT1202749B (en) 1978-06-05 1978-06-05 DISPOSABLE PANTS OF THE TYPE, WITH EXTERNAL COVER OF WATERPROOF MATERIAL WITH CAVITY OR CENTRAL TANK SUITABLE TO RECEIVE AN ABSORBENT BUFFER AND STRIPS OF PLASTIC MATERIAL LATERAL PRETESE BEFORE WELDING
IT24191A/78 1978-06-05

Publications (1)

Publication Number Publication Date
CA1135452A true CA1135452A (en) 1982-11-16

Family

ID=11212451

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000329047A Expired CA1135452A (en) 1978-06-05 1979-06-04 Disposable diaper

Country Status (12)

Country Link
US (1) US4226238A (en)
JP (2) JPS54159041A (en)
BR (1) BR7903508A (en)
CA (1) CA1135452A (en)
DE (1) DE2921876A1 (en)
ES (1) ES251182Y (en)
FR (1) FR2427796A1 (en)
GB (1) GB2026323B (en)
GR (1) GR66629B (en)
IT (1) IT1202749B (en)
PT (1) PT69730A (en)
SE (1) SE436393B (en)

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US5509915A (en) 1991-09-11 1996-04-23 Kimberly-Clark Corporation Thin absorbent article having rapid uptake of liquid

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Publication number Publication date
FR2427796A1 (en) 1980-01-04
ES251182Y (en) 1981-05-16
PT69730A (en) 1979-07-01
SE7904850L (en) 1979-12-06
SE436393B (en) 1984-12-10
GR66629B (en) 1981-04-03
JPS54159041A (en) 1979-12-15
ES251182U (en) 1980-11-16
BR7903508A (en) 1980-01-22
JPS59112011A (en) 1984-06-28
DE2921876A1 (en) 1979-12-13
FR2427796B1 (en) 1985-05-24
GB2026323A (en) 1980-02-06
US4226238A (en) 1980-10-07
DE2921876C2 (en) 1990-08-09
IT7824191A0 (en) 1978-06-05
GB2026323B (en) 1982-11-03
IT1202749B (en) 1989-02-09
JPS6144961B2 (en) 1986-10-06

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