CA1127794A - Method for producing a urethane elastomer - Google Patents

Method for producing a urethane elastomer

Info

Publication number
CA1127794A
CA1127794A CA298,079A CA298079A CA1127794A CA 1127794 A CA1127794 A CA 1127794A CA 298079 A CA298079 A CA 298079A CA 1127794 A CA1127794 A CA 1127794A
Authority
CA
Canada
Prior art keywords
diamine
prepolymer
elastomer
triazole
benzotriazole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA298,079A
Other languages
French (fr)
Inventor
Kurt C. Frisch
Adolfas Damusis
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sherwin Williams Co
Original Assignee
Sherwin Williams Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sherwin Williams Co filed Critical Sherwin Williams Co
Application granted granted Critical
Publication of CA1127794A publication Critical patent/CA1127794A/en
Expired legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/10Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/089Reaction retarding agents

Abstract

Abstract of the Disclosure A method for producing a urethane elastomer is disclosed. The method involves mixing a suitable triazole with an isocyanate terminated prepolymer while the prepolymer is at a temperature sufficiently high that it is a liquid. The proportion of triazole used can range from 0.1 to 1.0 equivalent per equivalent of isocyanate in the prepolymer, and must be suf-ficient to increase that pot life of a mixture of the prepolymer with a diamine, but insufficient to cause substantial impairment of the physical properties of the cured elastomer. A substantially equivalent amount of a diamine is then mixed with the stabilized prepolymer, and the resulting composition is heated to produce the elastomer.

Description

11~77~, Urethane elastomers are produced in large quantities from various isocyanate terminated prepolymers by reaction with a hindered diamine.
Historically, 4,4'-methylene bis (o-chloroaniline) (hereinafter "MOCA") has probably been the most widely used hindered amine. However, MOCA is a carcinogen suspect agent, and, as a consequence, taking the necessary safety precautions to safeguard the health of workers substantially increases the cost involved in producing elastomers using MOCA as the hindered amine. An-other hindered amine that has also seen considerable use is 4,4'-methylene bis (methyl-anthranilate) (hereinafter '~BMA").
Furthermore so far as is known, unhindered diamines have not heretofore been used for reaction with an isocyanate terminated prepolymer to produce an elastomer. Pot life is short, only a few minutes, even when MOCA and MBMA are used as the diamines. In a recent experiment wherein an attempt was made to produce a urethane elastomer from an isocyanate terminat-ed prepolymer and an unhindered diamine the pot life was estimated to be five seconds; the specific unhindered diamine used was 4,4'-methylene di-aniline (hereinafter '~DA").
Accordingly, the present invention provides a method for producing a urethane elastomer from an isocyanate terminated prepolymer and a diamine reactive therewith to produce the elastomer, said method comprising, stabiliz-ing an isocyanate terminated prepolymer by mixing therewith while at a temperature sufficiently high that the prepolymer is a liquid, from 0.1 to 1.0 equivalent per equivalent of NCO in the prepolymer of a suitable triazole, with the proviso that the amount of triazole mixed with the prepolymer is sufficient to increase the pot life of a mixture of the prepolymer with the diamine but insufficient to cause substantial impairment of the physical properties of the cured elastomer, mixing a substantially equivalent amount of the diamine with the so stabilized prepolymer and heating the resulting composition to produce the elastomer.
In a preferred embodiment the triazole is selected from the group ~d~--' S3~

consisting of 1,2,3-benzotriazole, tolyltriazole and mixtures thereof.
In another aspect the present invention provides a urethane elastomer produced by reaction between a triazole stabilized isocyanate terminated prepolymer and a substantially equivalent amount of an unhindered diamine.
In particular the present invention is based upon the discovery that an isocyanate terminated prepolymer can be stabilized by reaction, for example, with 1,2,3-benzotriazole* or a tolyl triazole, and that a mixture of the stabilized prepolymer with a diamine has a longer pot life than does a mixture of the unstabilized prepolymer with that diamine. It is to be understood that the term tolyltriazole (hereinafter TT) is the same as methyl-1,2,3-benzotriazole. When a hindered diamine is used in producing a urethane elastomer according to the invention, e.g. MOCA or MBMA, the pot life is increased substantially so that the labor required for carrying out the mix-ing operation can be minimized, and the prepolymer is preferably stabilized with from 0.1 to 0.5 equivalent of the triazole per equivalent of isocyanate in the prepelymer. On the other hand, when the diamine is unhindered, urethane elastomers which, so far as is known, had not been made are the result of practicing the instant invention, and it is usually preferred that the prepolymer be stabilized with from 0.5 to 1.0 equivalent of the triazole per equivalent of isocyanate in the prepoly~ner.
The following Examples, which are presented solely for the pur-pose of illustrating and disclosing the invention, set forth the best present-ly known mode.

An isocyanate-terminated prepolymer was prepared from 1 mole of a poly~oxytetramethylene)glycol having a molecular weight of 1000 and a melting * The use of triazoles to stabilize urethanc powder coating compositions is suggested in U.S. Patent No.
3,721,645. Other blocking agents for urethanes, e.g.
phenol, garnma-butyrolactam and dimethylmalonate are also known; see, for example, U.S. Patent No.
3,947,426.

~12,779~

temperature of 50C. ~hereinafter "PTMG 1000") and 2 moles of tolylene di-isocyanate ~hereinafter "TDl"). The specific TDl used was an 80/20 blend of
2,4- and 2,6-isomers. The isocyanate (hereinafter "NC0") content of the prepolymer, determined by di-n-butyl amine titration, was 6.2 percent.
1,2,3-benzotriazole (hereinafter "BT") was then melted, vacuum degassed, and mixed with a sample of the prepolymer which had been preheated to 75C. The BT was added in the proportion of 0.25 equivalent (mole) thereof per iso-cyanate equivalent of the prepolymer. The resulting mixture was stirred at 80C. for one hour to insure complete reaction between the BT and the free NC0 groups of the prepolymer. The stabilized prepolymer which resultedJ at 80C., was mixed with MBMA, which had been vacuum degassed at 150C., mixing temperature 140C., at an NC0: NH2 ratio of substantially 1:1. The resulting composition was found to have a pot life of 20 minutes at 100C.; it was vacuum degassed and poured into a mold preheated to 100C. The mold, which had a central cavity 6 inches by 6 inches by 0.06 inch in depth, was then covered by a flat plate and placed in a hydraulic press where a compressive force of 10,000 pounds per square inch was applied to the mold and plate.
After approximately one hour in the mold at 100C. the partially cured elastomer was removed from the mold and transferred to an oven where it was cured for an additional 19 hours at 100C.
After conditioning at room temperature and 50 percent relative humidity for one week the elastomer was found to have the following physical properties:

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In examples 2 to 14, other urethane elastomers according to the invention, and controls in which no triazole was used, have been produced by the method described above in Example 1. The starting materials used, the ratio of equivalents of triazole used to equivalents of NCO, the mixing temperatures, the curing conditions, the pot life and the physical properties of the various elastomers, determined by the tests identified above, are set forth in Table 1, below. The following abbreviations, all used in Table 1, have the indicated meanings:

PTMG 650: A pol~J(oxytetramethylene)glycol having a molecular weight of 650 and a melting point of 30C.

PPG 1010: A poly(oxypropylene)glycol having a molecular weight of 1030.

H12 MDl: 4,4'-dicyclohexylmethane diisocyanate m-PDA: m-phenylene diamine 1,3-BAC: 1,3-bis(aminomethyl)cyclohexane MXDA: _-xylylene diamine lPDA: isophorone diamine TT: tolyltriazole; the material used was a blend of approximately equal parts of 4-methylbenzotriazole and 5-methylbenzotriazole The curing was for approximately one hour in a mold at the temperature repor-ted in Table 1 followed by oven curing at that temperature for the remainder of the time for each elastomer. In each case, the prepolymer was produced by reacting two moles of the indicated isocyanate with one mole of the polyol.

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E~ ~ 3 u~ c c~ ~ O, _ ~ v v 77S~a Examples 15 to 17 were carried out using substantially the same procedure described above in Example 1, except that the prepolymer:diamine blend was merely poured into a pan mold after degassing~ was used to produce urethane elastomers according to the method of the invention from a prepolymer made from TDl and a polyester which was hydroxy-terminated. The specific prepolymer had an NCO content of approximately 3.5 percent by weight; it is commercially available under the trade designation ~'Vibrathane 60251lo Data concerning the elastomers are set forth in Table 11, below:

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It is known, e.g., in United States Patent No. 3,721,645, that triazoles other than BT and TT are capable of reaction with NC0 groups, and that the reaction is reversible in the sense that apparently normal cure occurs at an elevated temperatureO It will be apparent that an equivalent amount of any of ~he other triazoles could be substituted for BT and TT in each of the foregoing Examples, and with similar results. However, BT and TT are the preferred triazoles because of availability, low volatility, anti-corrosive properties and price.
The curing times reported in the foregoing Examples are those Whichwere actually used. It has been found, however, that the 18 to 20 hour curing times used in many instances are unnecessary in the sense that substan-tially the same physical properties result after a shorter cure. In most cases, a cure time of three to six hours has been found to be adequate.
Various changes and modifications can be made as will be apparent to one skilled in the art, from the specific embodiments described above without departing from the spirit and scope of the invention as defined in the following claims.

Claims (15)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A method for producing a urethane elastomer from an isocyanate terminated prepolymer and a diamine reactive therewith to produce the elastomer, said method comprising, stabilizing an isocyanate terminated pre-polymer by mixing therewith while at a temperature sufficiently high that the prepolymer is a liquid, from 0.1 to 1.0 equivalent per equivalent of NCO
in the prepolymer of a suitable triazole, with the proviso that the amount of triazole mixed with the prepolymer is sufficient to increase the pot life of a mixture of the prepolymer with the diamine but insufficient to cause substantial impairment of the physical properties of the cured elastomer, mixing a substantially equivalent amount of the diamine with the so stabilized prepolymer and heating the resulting composition to produce the elastomer.
2. A method as defined in claim 1 wherein said triazole is selected from the group consisting of 1,2,3-benzotriazole, tolyltriazole and mixtures thereof.
3. A method as defined in claim 2 wherein said triazole is 1,2,3-benzotriazole.
4. A method as defined in claim 2 wherein said triazole is a mixture of 4-methyl-1,2,3-benzotriazole and 5-methyl-1,2,3-benzotriazole.
5. A method as defined in claim 1 wherein the diamine is a hindered diamine.
6. A method as defined in claim 1 wherein the diamine is an unhinder-ed diamine.
7. A method as defined in claim 2, 3 or 4 wherein the diamine is a hindered diamine.
8. A method as defined in claim 2, 3 or 4 wherein the diamine is an unhindered diamine.
9. A method as defined in claim 2 wherein the diamine is selected from the group consisting of 4,4'-methylene dianiline, m-phenylene diamine, 1,3-bis(amino-methyl)cyclohexane, m-xylylene diamine and isophorone diamine.
10. A method as defined in claim 3 wherein the diamine is m-phenylene diamine.
11. A method as defined in claim 4 wherein the diamine is selected from the group consisting of 4,4'-methylene dianiline, 1,3-bis(aminomethyl)cyclohexane, m-xylylene diamine and isophorone diamine.
12. A method as defined in claim 2, 3 or 4 wherein the diamine is selected from the group consisting of 4,4'-methylene bis(o-chloroaniline) and 4,4'-methylene bis(methylanthanilate).
13. A method as defined in claim 3 wherein the diamine is 4,4'-methylene bis(methylanthanilate).
14. A urethane elastomer produced by the method of claim 1.
15. A urethane elastomer as defined in claim 14 and produced by the method defined in claim 6 or 9.
CA298,079A 1977-03-03 1978-03-02 Method for producing a urethane elastomer Expired CA1127794A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US774,036 1977-03-03
US05/774,036 US4096128A (en) 1977-03-03 1977-03-03 Polyurethane elastomer produced by reaction between a triazole-stabilized isocyanate prepolymer and a diamine

Publications (1)

Publication Number Publication Date
CA1127794A true CA1127794A (en) 1982-07-13

Family

ID=25100052

Family Applications (1)

Application Number Title Priority Date Filing Date
CA298,079A Expired CA1127794A (en) 1977-03-03 1978-03-02 Method for producing a urethane elastomer

Country Status (9)

Country Link
US (1) US4096128A (en)
JP (1) JPS53109599A (en)
BE (1) BE864541A (en)
CA (1) CA1127794A (en)
DE (1) DE2808829A1 (en)
FR (1) FR2382469B3 (en)
GB (1) GB1563771A (en)
IT (1) IT1095460B (en)
NL (1) NL7801730A (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4274997A (en) * 1978-11-29 1981-06-23 The Sherwin-Williams Company Halogenated polymers stabilized with triazoles
US4931487A (en) * 1988-03-04 1990-06-05 Dow Chemical Company Chain extenders for polyurethanes
US4845180A (en) * 1988-03-21 1989-07-04 Allergan, Inc. Ultraviolet light absorbing compounds, compositions and methods for making same
DE4015302A1 (en) * 1990-05-12 1991-11-14 Bayer Ag Amine prods. contg. urethane and urea gps. prepn.
US5157100A (en) * 1991-09-20 1992-10-20 The Sherwin-Williams Company Method for extending the pot-life of polyol-polyisocyanate mixtures
JP3380226B2 (en) * 2000-11-15 2003-02-24 大成化工株式会社 Manufacturing method of weather resistant coating film
AU2003287530A1 (en) * 2002-11-05 2004-06-07 The Sherwin-Williams Company Curable compositions
US20060217472A1 (en) * 2005-03-11 2006-09-28 Staunton Thomas J Scratch resistant curable coating composition
EP3085748B1 (en) 2015-04-20 2017-12-27 Jotun A/S Coatings

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3213058A (en) * 1960-12-19 1965-10-19 American Cyanamid Co Polymers reacted with benzotriazole uv absorbers
US3379675A (en) * 1964-07-30 1968-04-23 Du Pont Polyether urethane stabilized with a benzotriazole and a tris-phenol
CH489510A (en) * 1967-02-07 1970-04-30 Geigy Ag J R Process for the preparation of substituted γ-triazoles
US3721645A (en) * 1971-02-25 1973-03-20 Liner Technology Inc Polyurethanes stabilized with 1,2,3-,1,2,4-1,2,5-,and 1,3,4-triazoles
US3947426A (en) * 1974-04-12 1976-03-30 Story Chemical Corporation Solid particle-form polymerizable polymeric material and compositions, structures and methods of employing and producing the same

Also Published As

Publication number Publication date
NL7801730A (en) 1978-09-05
US4096128A (en) 1978-06-20
GB1563771A (en) 1980-04-02
FR2382469A1 (en) 1978-09-29
JPS53109599A (en) 1978-09-25
BE864541A (en) 1978-09-04
IT7820759A0 (en) 1978-02-28
DE2808829A1 (en) 1978-09-07
FR2382469B3 (en) 1980-11-21
IT1095460B (en) 1985-08-10

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