CA1113762A - Optical coupler for connecting a light source to an optical transmission line - Google Patents

Optical coupler for connecting a light source to an optical transmission line

Info

Publication number
CA1113762A
CA1113762A CA337,636A CA337636A CA1113762A CA 1113762 A CA1113762 A CA 1113762A CA 337636 A CA337636 A CA 337636A CA 1113762 A CA1113762 A CA 1113762A
Authority
CA
Canada
Prior art keywords
light source
transmission line
refraction
optical transmission
optical
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA337,636A
Other languages
French (fr)
Inventor
Layton Balliet
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
International Business Machines Corp
Original Assignee
International Business Machines Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by International Business Machines Corp filed Critical International Business Machines Corp
Application granted granted Critical
Publication of CA1113762A publication Critical patent/CA1113762A/en
Expired legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4201Packages, e.g. shape, construction, internal or external details
    • G02B6/4204Packages, e.g. shape, construction, internal or external details the coupling comprising intermediate optical elements, e.g. lenses, holograms
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4201Packages, e.g. shape, construction, internal or external details
    • G02B6/4202Packages, e.g. shape, construction, internal or external details for coupling an active element with fibres without intermediate optical elements, e.g. fibres with plane ends, fibres with shaped ends, bundles
    • G02B6/4203Optical features
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4201Packages, e.g. shape, construction, internal or external details
    • G02B6/4204Packages, e.g. shape, construction, internal or external details the coupling comprising intermediate optical elements, e.g. lenses, holograms
    • G02B6/4206Optical features

Abstract

OPTICAL COUPLER
Abstract An optical coupler for optically coupling an LED to an optical fiber includes a transparent spherical shell surrounding a transparent spherical core. The index of refraction of the core is greater than of the spherical shell.
A surface is formed on the opposite side of the coupler for coupling the optical fiber to the optical coupler, and a cylinder is used to mount the optical coupler at a predetermined distance from the LED in an orientation maximizing the amount of light enter-ing the optical fiber.

Description

r .
OPTICAL COUPLER FOR CONNECTING A LIG~IT SO~RC~
`` TO AN OPTICAL TRANS~1ISSION LINE _ _ Description Technical Field The present invention relates to optical couplers for connecting a light source to an optical transmission line, and particularly relates to an optical coupler for coupling a relatively wide emission light source to an optical fiber.

Background Art ' The use of optical transmission lines in transmitting information is increasing largely as a result of the development of small efficient optical transmission lines. One type of optical transmission line is known as an optical fiber.
Such fibers typically include a transparent core surrounded by a transparent cladding material having a refractive index lower than that of the core.
The core diameter is typically small, such as about l00 microns.

Low loss optical fibers have great potential for use in long distance, high data rate communication.
The small size makes the iber inexpensive to produce, and it is possible to provide a large number of fibers in a small diameter cable relative to other types of information transmission lines.
However, the small size of the core makes it diffi-cult to introduce light into the optical fiber. This difficulty is increased when a wide emission light source is used. The term "wide emission light source" will be used herein to denote a light source that produces a wide cone light pattern, typically 1~13~

a Lambertian light pattern, so that the light pattern increases rapidly in area as the light travels away from the light source. A light emitting diode is an example of a wide emission light source. The fiber S core has an acceptance angle through which light will be received into the core. Light i.npinging on the core at too great an angle will not enter. The need to focus light from a wide emission light source, align the focused light with the fiber core and impinge the light upon the core within the acceptance angle has made efficient optical coupling between wide area light sources and optical fibers both ~
difficult and expensive.

Light emitting diodes (LEDs) are low cost, wide emission, light sources often used with optical transmission lines. LEDs are preferable to semiconductor lasers as a light source when low cost and reliability are important design criteria. Even though LEDs may have light emitting areas having diameters in the range of 25 to 50 microns, LED
emission light patterns are generally broad (Lambertian). This characteristic of LEDs impede efficient optical coupling with optical fibers.

~ne known method of optically coupling an LED
to a fiber is to simply abut the end of the fiber core against the LED. However, when the LED source is small, proper alignment is difficult. When the LED source is large or the numerical aperture (acceptance angle) of the fiber core is small, this type of coupling is inefficient.
, Lenses and reflectors have been used to focus and collimate a wide emission light source to provide efficent coupling with an optical fiber. However, such devices must be carefully aligned. ~he align-ment is difficult and attendantly expensive. Lenses . . ~ . , '7~.~

having a graded index of refraction have also beenused to direct light into a fiber core. The expense of the graded index lens glass or other lens material is the primary drawback of this optical coupling technique.

Thus, a need has arisen for an optical coupler for optically connecting a light source to an optical transmission line that is both efficient and inexpensive relative to known coupling devices. In particular, a need has arisen for an inexpensive and efficient optical coupler for coupling an LED to an optical fiber. This need is pronounced when it is desired to couple an LED constituting a wide emission light source to an optical fiber.

Summary of Invention The present invention is an optical coupler for optically coupling a light source to an optical transmission line. In accordance with the present invention, an optical coupler couples a light source to an optical transmission line. A first transparent shell portion has a first index of refraction and includes outer and inner curved surfaces. A second transparent shell portion has a second index of refraction and includes at least an inner curved surface. The first and second shell portions have oppositely oriented curvatures with the inner surfaces of the shell portions being disposed in a spaced apart opposing relationship.

A transparent core has a third index of refrac-tion and is disposed between the first and secondshell portion. The core includes first and second curved surfaces m-ating with the inner surfaces of the first and second shell portions, respectively, 1~137~i~

and the third index of refraction of the core is greater than the first and second indices of refraction.

Structure mounts the light source adjacent the first shell portion to allow light rays to be transmitted from the light source through the first shell portion, through the core and into the second shell portion. The optical transmission line is coupled to the second shell portion for receiving light that is transmitted by the light source.

In accordance with a particular embodiment of the present invention, a spherical lens structure is used as an optical coupler for coupling a relatively wide emission light source to an optical transmission line. The spherical lens structure is transparent to light and is comprised of a spherical core region having a first index of refraction and a spherical shell region surrounding the core region and having a second index of refraction. The first index of refraction is greater than the second index of refraction. Structure is provided for mounting the wide emission light source adjacent one side of the -spherical lens structure for enabling light rays from the wide emission light source to impinge upon the spherical lens structure, and the optical transmissior, line is optically coupled to the opposite side of the spherical lens structure relative to the light source. In this construction, light from the light source is refracted towards a focal point as it enters the spherical shell region and as it passes from the spherical shell region into the spherical core region. The light passes out of the spherical core region into the spherical sheil region and is received into the optical transmission line.

7~.~

In accordance with a particular embocliment of the present invention, a cylinder having a diameter smaller than the spherical structure is used to mount the wide emission light source adjacent the spherical lens structure. The wide emission light source is mounted adjacent the center of one end of the cylinder, and the spherical lens structure is mounted on the opposite end of the cylinder relative to the wide emission light source at a predetermined distance from the wide emission light source and in an orientation maximizing the amount of light enter-ing the optical transmission line.

In another embodiment of the present invention, the wide emission light source is mounted on a substrate, and a groove is etched in the substrate adjacent the wide emission light source. The spherical lens structure is then secured in the groove at a predetermined distance from the light source in an orientation providing the most efficient optical coupling between the light source and the optical transmission line.

Brief Description of Drawings The present invention may best be understood by those of ordinary skill in the art by reference to the following Detailed Description when considered in conjunction with the accompanying drawings in which:

FIGURE 1 is a perspective view of a spherical structure used as an optical coupler between a light source and an optical fiber;

FIGURE 2 is a cross sectional view showing the spherical structure mounted on one end of a cylinder;

. .. ~.,.; ~ ,.. . . .
:, ' . ' ' . ~ -~137~i~

PIGtJRE 3 is a cross sectional view showing the spherical structure mounted in a groove in a substrate adjacent the light source.

Description of the Preferred Embodiments Referring now to the drawings in which like reference characters designate like or corresponding parts throu~hout the several views, there is shown in FIG~E 1 a spllerical structure 10 for optically coupling the wide emission light source 12 to the optical fiber 14. ~oth the light source 12 and the fiber 19 are physically and optically connected to the spherical structure 10. ~s will hereinafter be described in greater detail, the spherical structure 10 acts as a lens for focusing the light from the light source 12 on the center of the optical fiber 14.

Referring now to FIGURE 2, there is shown a cross sectional view of the spherical structure 10, the light source 12 and the optical fiber 14 taken along the line 2-2 shown in FIGURE 1. The light source 12 includes a mounting surface 16 with a cylinder 18 extending outwardly therefrom. An LED 20 is disposed on the mounting surface 16 in the center of one end of the cylinder 18. The spherical struc-ture 10 is mounted in an abutting relationship on theopposite end of the cylinder 18 relative to the LED
20, and an appropriate adhesive 22 is used to secure the spherical structure 10 in the position shown in FIGURE 2.

The spherical structure lO includes an outer spherical shell region 24 and an interior spherical core region 26. The shell 24 is constructed of a transparent material having a refractive index of nl, ..

~L137~
_ 7 and the core 26 is constructed of a transparent material having a refractive index of n2. The materials are chosen such that n2 is greater than nl with the core 26 being a transparent solid or liquid material such as optical glass, optical plastic or a transparent fluid having a selected index of refraction.

The optical fiber 14 is a conventional low loss optical fiber and includes an outer cladding 28 and a fiber core 30. The fiber core 30 is transparent and is chosen to have a greater refractive index than the cladding 28. Light that is to be trans-mitted through the optical fiber 14 must be introduced into the fiber through the end 32 of the fiber core 30.

The LED 20 produces a wide emission light pattern, typically Lambertian. Thus, although the light emitting area of the LED 20 may have a diameter in the range of 25 to 50 microns, the area of the light pattern impinging on the spherical structure 10 is large relative to the cross sectional area of the fiber core 30. Light from the LED 20 is transmitted to the spherical structure 10 through a medium 34 having a refractive index of No which is . :
chosen to be smaller than the refractive index, nl, of the spherical shell 24.

The arrows shown in FIGURE 2 represent typical light rays emitting from the l.~D 20. As the light rays enter the spherical shell 24 at the convex interface surface 36, the light is refracted towards a focal point in the normal fashion for a convex lens surface. Again, as the light rays enter the spherical core 26 through the convex interface surface 38, the light is passing from a material of a smaller index of refraction to a material of a L137~

greater index of refraction, and the light is refracted in the normal fashion for a convex lens surface. The refractive indexes nl and n2 and the dimensions of the shell 24 and the core 26 are chosen so that the light from the LED 20 is focused by surfaces 36 and 38 towards the optical fiber core end 32. The focused light then passes through an interface surface 40 between the core 26 and the shell 24 on the opposite side of the core from the interface surface 38. The curvature of the interface surface 38 is opposite from the curvature of the interface surface 40. This light is then transmitted through the shell 24 and into the fiber core 30.

An important aspect of the present invention is the ease with which the spherical structure 10 may ; be used to optically couple the optical fiber 14 and the light source 12. In the preferred embodi-ment, a surface is formed in the shell 24 conforming to the shape of the optical core end 32. The geometry of the core end 32 may be configured to optimize the amount of light accepted by the core.
In this manner, efficient optical coupling is achieved between the spherical structure 10 and the optical fiber 14. An adhesive may be used to secure the cladding 28 to the shell 24. It will be under-stood, however, that other conventional methods of optically connecting the optical fiber 14 to the spherical structure 10 may be used in the present invention. By first attaching ~he fiber 14 to the shell 24, the task of properly aligning the spherical structure 10 and the fiber 14 with the LRD 20 is simplified, as hereinafter described.

After the fiber 14 has been connected to the spherical structure 10, the spherical shell 24 is abutted against the end of the cylinder 18. The cylinder 18 is chosen with a diameter smaller than ....... .... ..
.

1~13~

the dia~eter of the spherical structure 10 so that the cylinder will fit flush against the spherical shell 24. The spherical structure 10 is then adjusted against the cylinder 18 to orient the structure to a position maximizing the amount of light that is input into the fiber 14. Once the optimum orientation has been achieved, the shell 24 may be adhesively secured to the cylinder 18 by means of an appropriate adhesive 22 such as epoxy cement.

The length and diameter of the cylinder 18 and the diameter of the spherical shell 24 are factors controlling the distance from the LED 20 to the outer surface 36 of the spherical shell 24. These parameters are predetermined or selected to maximize the amount of light from the LED 20 that is input into the optical fiber 14. Of course, these size parameters will be affected by other design criteria as well.

An alternate method of mounting the spherical 20 structure 10 is shown in FIG~IRE 3. In this embodi- -ment, the LED 20 is mounted on substrate 42, and a groove 44 is cut in the substrate at a selected distance from the LED 20. ~gain, the optical fiber 14 is first connected to the spherical structure 10.
Then the spherical structure 10 is positioned within yroove 44 and moved along the groove until the spherical structure is positioned directly in front ; of the LED 20. Then the spherical structure 10 is . rotated in place within the groove 44 to an orienta-tion in which the amount of light-entering the optical fiber 14 is maximized, and the spherical shell 24 is secured within the groove 44 using adhesives or by any other appropriate method.

The ability to use a liquid material as the core 26 is considered to be an important aspect of the 7&~
" 10 present invention. Transparent liquids such as methylene iodide are available having variable indices of refraction from R. P. Cargille Laboratories, Inc., Cedar Grove, New Jersey. Using these liquids as the core 26, the present invention may be constructed relatively inexpensively.
Although solids may also be used as the core 26, it is envisioned that solid materials having an ~ -appropriate high index of refraction will be more costly than liquids.

~ lthough particular embodiments have been described herein, it will be understood that the invention is capable of numerous modifications, rearrangements and substitutions of parts without departing from the spirit of the invention.

, - :'.

Claims (15)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. An optical coupler for coupling a relatively wide emission light source to an optical transmission line having a relatively small cross sectional area comprising:
a lens structure that is transparent to light and is comprised of a core region having a first index of refraction and a shell region enclosing said core region and having a second index of re-fraction, the first index of refraction being greater than the second index of refraction;
means for mounting the relatively wide emis-sion light source adjacent one side of said lens structure for impinging the light rays from the light source upon said lens structure, the light rays being refracted towards the optical trans-mission line by said lens structure; and means for coupling the optical transmission line to the opposite side of said lens structure from the wide emission light source for receiving light.
2. The optical coupler of Claim 1 wherein said core region and shell region are each spherical.
3. The optical coupler of Claim 1 wherein said means for mounting comprises:
a cylinder of a predetermined length and having a diameter that is less than the outside diameter of said shell region;
means for mounting the wide emission light source adjacent the center of one end of said cylinder;
and means for securing the lens structure on the opposite end of said cylinder relative to the wide emission light source at a predetermined distance from the wide emission light source and in an orientation maximizing the amount of light entering the optical transmission line.
4. The optical coupler of Claim 1 wherein said means for mounting comprises:
a substrate having the wide emission light source mounted thereon;
a groove formed in the substrate adjacent the wide emission light source; and means for securing the lens structure in said groove at a predetermined distance from the wide emission light source and in an orientation maximizing the amount of light entering the optical transmission line.
5. The optical coupler of Claim 1 wherein said means for coupling further comprises a surface formed in said lens structure for conforming to the end of the transmission line.
6. The optical coupler of Claim 1 wherein said core region is a liquid.
7. The optical coupler of Calim 1 wherein at least one of said regions is constructed of a solid material.
8. An optical coupler for coupling a light source to an optical transmission line comprising:
a first transparent shell portion having a first index of refraction and having outer and inner curved surfaces;
a second transparent shell portion having a second index of refraction and having at least an inner curved surface, said first and second shell portions having oppositely oriented curvatures with said inner surfaces of said shell portions being disposed in a spaced apart opposing relationship;
a transparent core having a third index of refraction and being disposed between said first and second shell portions, said core including first and second curved surfaces mating with said inner surfaces of said first and second shell portions, respectively, the third index of refraction being greater than the first and second indexes of refraction;
means for mounting the light source adjacent said first shell portion for impinging light rays from the light source through said first shell portion, through said core, and into said second shell portion;
and means for coupling the optical transmission line to the second shell portion for receiving light that is transmitted by the light source.
9. The optical coupler of Claim 8 wherein the first and second indices of refraction are equal.
10. The optical coupler of Claim 8 wherein said means for mounting comprises:
a cylinder of a predetermined length having a diameter that is less than the diameter of the first shell portion;
means for mounting the light source adjacent the center of one end of the cylinder;
and means for securing the first shell portion on the opposite end of the cylinder relative to the light source at a predetermined distance from the light source and in an orientation maximizing the amount of light entering the optical transmission line.
11. The optical coupler of Claim 8 wherein said means for mounting comprises:
a substrate having the light source mounted thereon;
a groove formed in the substrate adjacent the light source; and means for securing the first and second shell portions and the core portion in the groove at a predetermined distance from the light source in an orientation maximizing the amount of light entering the optical transmission line.
12. The optical coupler of Claim 8 wherein said means for coupling comprises a surface formed in said second shell portion conforming to the end of the transmission line.
13. The optical coupler of Claim 8 wherein said core is a transparent fluid having a selected index of refraction and being contained by said first and second shell portions.
14. The method of optically coupling a wide emission light source to an optical transmission line comprising the steps of:
mounting the wide emission light source adjacent a first transparent shell portion;
impinging light rays from the wide emission light source on the first shell portion having a first selected index of refraction;
refracting the light rays with the first shell portion in a direction towards a transparent core portion having a second selected index of refraction that is greater than the first index of refraction;
refracting the light rays with the core portion to converge in a direction towards a second shell portion;
optically coupling the end of the optical transmission line with the second shell portion; and introducing the converged light rays into the optical transmission line.
15. The method of optically coupling a wide emission light source to an optical transmission line comprising the steps of:
connecting one end of an optical transmission line adjacent a surface of a lens structure;
positioning the lens structure at a predeter-mined distance from the wide emission light source;
impinging light from the wide emission light source upon the lens structure for refracting the light in a direction generally towards the optical transmission line;
adjusting the orientation of the lens structure for adjusting the position of the end of the optical transmission line relative to the light source to optimize the amount of light entering the optical transmission line; and securing the lens structure in the adjusted orientation.
CA337,636A 1978-12-28 1979-10-15 Optical coupler for connecting a light source to an optical transmission line Expired CA1113762A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US973,939 1978-12-28
US05/973,939 US4257672A (en) 1978-12-28 1978-12-28 Optical coupler for connecting a light source to an optical transmission line

Publications (1)

Publication Number Publication Date
CA1113762A true CA1113762A (en) 1981-12-08

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA337,636A Expired CA1113762A (en) 1978-12-28 1979-10-15 Optical coupler for connecting a light source to an optical transmission line

Country Status (5)

Country Link
US (1) US4257672A (en)
EP (1) EP0013319B1 (en)
JP (1) JPS5590929A (en)
CA (1) CA1113762A (en)
DE (1) DE2963693D1 (en)

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US3724383A (en) * 1971-02-01 1973-04-03 Us Navy Lasser stimulated ordnance initiation device
US3779628A (en) * 1972-03-30 1973-12-18 Corning Glass Works Optical waveguide light source coupler
JPS4990152A (en) * 1972-12-27 1974-08-28
JPS5041559A (en) * 1973-08-02 1975-04-16
US3950075A (en) * 1974-02-06 1976-04-13 Corning Glass Works Light source for optical waveguide bundle
DE2510043A1 (en) * 1975-03-07 1976-09-16 Siemens Ag Micro-cylindrical lenses for coupling optical waveguides - are made by polishing plane face on optical fibre or splitting fibre axially
JPS5235648A (en) * 1975-09-13 1977-03-18 Nippon Telegr & Teleph Corp <Ntt> Optical coupler
FR2330022A1 (en) * 1975-10-27 1977-05-27 Aerospatiale Light surface coupler for fibre optic bundle - comprises single fibre with flat polished end spherical end between source and fibre
NL180882C (en) * 1976-05-31 1987-05-04 Philips Nv OPTICAL COUPLING ELEMENT AND OPTICAL COUPLING DEVICE WITH SUCH COUPLING ELEMENTS.
FR2365750A1 (en) * 1976-09-24 1978-04-21 Thomson Csf POSITIONING SUPPORT FOR OPTICAL FIBERS
US4156206A (en) * 1976-12-30 1979-05-22 International Business Machines Corporation Grating coupled waveguide laser apparatus

Also Published As

Publication number Publication date
US4257672A (en) 1981-03-24
EP0013319A1 (en) 1980-07-23
JPS5590929A (en) 1980-07-10
DE2963693D1 (en) 1982-11-04
EP0013319B1 (en) 1982-09-15

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