CA1107255A

CA1107255A - Method and apparatus for heat-sealing lids on glass containers

Info

Publication number: CA1107255A
Application number: CA315,672A
Authority: CA
Inventors: Andre J. Graffin
Original assignee: Societe dEtude et Realisation dApplications Composites SA SERAC
Current assignee: Societe dEtude et Realisation dApplications Composites SA SERAC
Priority date: 1977-11-03
Filing date: 1978-10-31
Publication date: 1981-08-18
Also published as: BR7807198A; IT1100032B; FR2407861A1; US4297161A; IT7829371A0; ES474695A1; EP0001939A1; DE2861786D1; FR2407861B1; EP0001939B1

Abstract

METHOD AND APPARATUS FOR HEAT-SEALING LIDS ON
GLASS CONTAINERS.

Abstract of the disclosure A method is described for heat sealing composite lids made of a laminate of a light alloy coated with a layer of thermoweldable plastic material on glass containers. The method comprises the steps of pressure applying onto a said lid in position on a mouth of a glass container a flexible impervious membrane which is stretchingly supported by its outer periphery on a movably and hingedly supporting frame, and of submitting the side of said membrane opposite to said lid to a controlled heat flow.

Description

~1~'7ZS5 Field of the invention The present invention relates to a method and a device for closing packaging containers with lids or caps, and more particularly for sealingly closing glass containers by heat sealing lids thereto.

Backqround of the invention Closing of glass packaging containers, more particularly in dairying, is generally obtained by crimping aluminium lids, said lids being crimped or wrapped on the rim of the mouth of containers such as bottles in the milk industry or yogurt cups.

Such a crimping is not tight and care must be observed when handling the containers. Moreover, for alimentary foods such as milk, yogurt or cream, said crimped closing is not air-tight and accordingly the product contained within the container is not prevented from contact with the surrounding atmosphere, whereby promoting undue fermentation and oxidati~on of said product.

Increased development of thermoplastic containers has made possible to close such containers by fusion welding or sealed bonding by making use of composite lids comprised by a foil of aluminum and a layer of a thermoweldable plastic material.
When applying the closing head of a closing tool onto the mouth of such containers, there is automatically obtained a thorough contact between the lid and the end surface of the mouth even if said surface is not previously exactly flat owing to the ability of the plastic material of the container to be crushed and to be creeped ~;

1~J'72~i5 when heated by the closing head.

The utilization of such technics-for sealing glass contai-ners raises difficulties in that said containers, which ar~ gene-rally made by molding, show uncontrolled local distortions, when cooled out of the mold, especially in the mouth area thereof. I~
results therefrom that the upper or outer portlon of the mouth is not exactly flat and generally extend substantially in a plane which is not parallel to the base of the container, the upper rim of the mouth generally showing noticeable buckling with local dimensional variations up to about 3/10 of millimeter.

Due to said irregular shape of the mouth of glass containers, it is not possible, with conventional closing apparatus, to obtain a sealed closing of the containers since it requires a perfect contact between the lid and all the contact surface of the mouth.

.
In orcler to avoid such drawbacks, it has been proposed to make use of closing devices embodying a cushioning pad out of a resilient material capable of accomodating local level variations of the cont~iner mouth and adapted for txansmitting an applying a force which is enough for achieving heat sealing of the container in the considered temperature conditions.

However, said devices show difficulties in conveniently transmitting heat through said distortable cushioning pad due to the lower thermal conductivity of the material of said pad. The addition in said material of substances showing good thermal con-ductivity results generally in an increased rigidity of the pad which is detrimental for the heat sealing or closing of relatively .

11~7Z55 fragile containers, for example of the non-return type such as those for packaging liquid or semi-liquid alimentary products. With such closing devices, it is difficult to achieve a balance between the desired flexibility of the pad in order not to require excessive high pressure conditions in closing operation susceptible of injuring, e.g. breaking the containers, and a desired convenient heat conductivity for not requiring excessively high power sources for generating heat.

Objects of the invention Accordingly, one object of the invention is to avoid such drawbacks by providing a method for heat sealing com-posite lids having a thermoweldable thermoplastic layer onto glass containers which ensures a tight sealing of said lids on container mouth showing eventually a notice-able buckling.
There is another object of the invention to provide an improved device for carrying out such a method which is strong, serviceable, which is of a low manufacturing cost and which only requires reduced energy consumption.
There is another object of the invention to provide such a heat sealing device of a great versatility for a wide range of glass containers, which i5 easy to operate and shows an improved reliability.
Summary of the invention :;
According to the present invention, there is provided a method for heat sealing composite lids comprised by a laminate or a ductile light alloy coated with a layer of a thermoweldable plastic material onto a glass container, .~

11~ 2~5 which comprises the steps of pressure applying onto the said lid in position on the mouth of the container which the side thereof consisting in said thermoplastic layer in contact with said mouth a flexible impervious metallic membrane which is stretchingly supported by its outer periphery on a movable and hingedly mounted supporting frame, of submitting the side of said membrane opposite to said lid to a controlled heat flow essentially transmitted from a solid thermal accumulator consisting in a movably 10 and hingedly supported body, one end of said body forming said supporting frame for supporting said membrane, wherein said application of said membrane onto said lid in position onto said mouth of said container is obtained in a first step by a relative displacement of said movably mounted body toward said container so as to bring said opposite side of said membrane into contact with an adjacent wall of said body and, in a second step, by applying onto said : opposite side of said membrane a fluid under pressure, and of disengaging said membrane from the said lid thus heat sealed onto said glass container.
According to another feature of the present invention, there is provided a device for heat sealing a composite lid onto a glass container, said composite lid consisting in a foil of a light alloy coated on one side with a layer of a thermoweldable plastic material, said device comprising: a hingedly and movably body comprising a membrane supporting frame, a flexible impervious membrane made of a simple sheet material having an outer periphery;
means for stretching said membrane onto said frame, so as ~' 72~;S

said membrane is stretched by its said outer periphery on said ~rame, means for selectively displacing said frame to thereby bring said membrane stretched on said frame in and out of pressure contact by one side thereof with a lid in position on a mouth of a said container, and heat generated means within said body separate from said frame for selec-tively heating said membrane via a heat transfer medium adapted to contact at least temporarily said membrane.
According to a further feature of the invention, the membrane is metallic and is stretched on the body so as to be adapted to selectively come into contact by its said side opposite to the lid against an adjacent overlaying metallic surface in said body, said body serving itself as said heat transfer means, pressure fluid feeding means being provided in said body for selectively urging said membrane away from said metallic surface of said body and for pressure applying said membrane onto the container mouth covered by the lid.
According to an alternative feature of the present invention, the membrane is non-metallic and said heat transfer means is a fluid showing a good thermal conductivity contained within the - 4a -''~.',', ~72~5 body and in permanent contact with at least a pa~t ~ s~d side of the membrane opposite to said lid to be heat sealed Brief description of_the drawinqs The invention will be now.described in details by way of examples, with reference to the accompanying drawings, in which :

Figure 1 schematically shows in vertical cross-section, a first embodiment of a heat sealing device of the invention ;

Figure 2 is a partial view from below of the lower contact face of the body for the membrane of the sealing device shown on figure l ; and . , , Figure 3 schematically shows in vertical cross-section a second embodiment of a heat sealing device of the invention.

~; 20 Detailed descrip~tion of the drawings In the drawings, the heat sealing device of the invention is supposed as constituting a sealing stationofa filling plant for filling glass containers, and is shown with such a glass con--tainer in position at the filling station under the heat sealing device. A glass container, generally designated by reference ; numeral 1, for instance a yogurt pot, has been filled at the filling station (not shown) and is conveyed in a filled state to.
the sealing station by a conveying device which is only figurated on the drawing by a supporting p?ate 2 which extends below a closing .:

``" ~l1.~7;~5S

head, generally designated by reference numeral 3. Between the filling station and the sealing station a thermoweldable composite lid ~ has been placed and positioned on the container mouth ~ in a manner known in the art. Such a lid conventionally comprises a thin metallic foil of a light alloy, for instance aluminum , having bonded to the face thereof directed to the container a layer of a thermoweldable plastic wax or lacquer, such as those sold under the brand reference "Complexe 24857 Aluthène 50 IV 801.C" by the Société Alsacienne d'Aluminium or under the reference "Complexe n l" by the Société Morin.

The sealing head 3 comprises a body 6 having at least a metallic core, for instance of steel or preferably of stainless steel, which is hingedly supported, for instance by a hinge ball joint 7 or the like, at the outer end of a rod 8 of a cylinder 9 which may be for instance actuated hydraulically and which is affixed, for instance by means of tabs lO, to a frame ll of the sealing station in the filling apparatus. Said frame ll is advan-tageously a part of a rotating structure arranged downstream a rotating filling device.

Preferably the body 6 has generally a cylindrical shape and is provided at its lower end opposite to the cylinder rod 8 with a radially outwardly extending flange 12 integral therewith onto which an impervious flexible membrane 13 is stretched by its outer peri-phery, by means of an annular clamping flange 14 which is attached to the lower face of the flange 12, for instance by screws as sche-matically shown at 15. The body 6 is shaped so as to provide above the central portion of the membrane 13 a cylindrical chamber 16 of a reduced height having a diameter greater than the nominal diameter - .: . ...
....

11~7Z;~5 o~ the mouth 5 of the container 1 to be closed. The mem~rane 13 is adva:~tageously a thin metallic plate, ~or instance out of steel.

The cylindrical cham~er 16 is terminated at its upper end by a substanti~lly flat surface 17 in which opens a central bore 18 in the body. Angularly spaced radially extending grooves l9,for instance at a number of three and radially equally-spaced from 120 (figure 2), are formed in the flat surface 17 and è~tend from the opening end of the central bore 18. The inner part of the central bore 18 communica~es with a radial bore 20 sealed at its drilling end in the outer wall of the body 6 by a plug 21. A bore 22, for instance parallel to central bore 1~, establishes a communication between ,radial bore 20 and the upper surface 23 of the body 6. A
union 24 screwed within the upper end portion of the body 6 is pro- ¦
viaed for connecting the bore 22 with a air under pressure feeding tubing 25 whlch is connected to a compressor or an air pressure -, source 26 through an electro-valve 27. The control electric inlet28 of the electro-valve 27 may be connected to a control device (not shown) adapted for operating said electro-valve in synchronism with the integers of the considered sealing station in the filling apparatus.
., A 0-ring 2g may be disposed between the clamped outer peri-phery of the membrane 13 and the lower end of the body 6. Within said body 6 is also embedded a temperature probe 30, for instance a copper-constantan thermocouple, which may be connected by a line 31 to a temperature control device 32, for instance a thermostat, inte~poæd in electrical leads 33 connecting an electrical power source 34 to a heating collar 35 which surrounds the lateral peri-phery of the body 6 and which comprises a plurality of electrically -- . . . . . . . . . .

1~7~5 resistive windings 36.

The device of the invention functions as follows : the sealing head 3 being in its upper position, i.e. with the cylinder rod 8 retracted within the cylinder 9 by means of controllable cylinder actuating means (not shown) coupled to the above mentioned synchronisation control device, the conveying device 2 brings a filled container 1 on which has been previously deposited a lid 4 with its outer edge slightly folded down straight below the sealing head 3 as shown on figure 1. The cylinder 9 is thus operated to lower the head 3 so as the membrane 13 comes in a first step into contact~ith the lid 4 on the mouth 5 of the container. A
further downward displacement of the head is carried on till the membrane 13, which is in pressure contact with the mouth of the container 1 with inter-position of the lid 4, comes into contact with the upper surface 17 of the inner chamber 16 within the body 6.
The downward displacement of the head is then stopped. The body 6 is maintained at a subs,tantiall~ constant temperature by the heating collar 35, for instance about 250C, whereby the membrane 13 in pressure contact with the relatively hot surface 17 of the body 6 has its temperature rapidly increasin~. Due to the lower thermal inertia of the metallic membrane 13, the temperature of the membrane is raised within about 2 to 3 seconds to the temperature required for achieving fusion welding of the thermoplastic layer of the lid 4 on the container mouth. The electro-valve 27 is thus actuated to feed through tubing 25, bores 22, 20 and 18 and grooves 19 air under pressure, for instance at a pressure of about 2,5 to 3 kg/cm2, to the upper surface of the membrane 13 so as to exèrt onto the lid 4 w;th its thermoplastic layer in its softened sealing state, the pressure xequired for tightingly heat sealing the lid on the con~nerl.

7Z~
., The electro-valve 27 is thus actuated so as to relieve pressure from chamber 16 and the head 3 is raised through actuation of cylinder 9 to be brought back to its upper position whereas the closed container 1 is withdrawn and a following container 1 with a non-sealed lid thereon is brought to the sealing position shown on figure 1.
..
There is shown in figure 3 another embodiment of the heat sealing device of the invention. In figure 3, the integers which are identical to the integers of the first embodiment of figure 1 have the same reference numeral as in figure 1. Said second embo-diment distinguishes over the first embodiment in that the membrane 13' is here made of a non-metallic material, for instance a fiber glass cloth coated with polytetrafluoroethylene known under the trade mark Teflon. As in the precedent embodiment, the membrane 13' is stretched with its outer periphery clamped between the flange 12 of the body 6 and the ànnular flange 14. However, in said embo-diment, the inner portion of the membrane 13' bears by its upper surface onto a central bearing surface 40 of a central portion of the body 6, said central surface 40 extending in the same plane as the contacting plane ~etween the flange 12 and the annular flange 14, i.e. the plane of the membrane in its normally stretched rest position. On the central portion of the membrane 13 and opposite to central bearing surface 40 is attached, e.g. bonded, on the lower or outer surface of said membrane 13, a cylindricàl spacing member 41 of a small thickness.

An annular chamber 42, the inner and outer diameters of which are determined with respect to the nominal diameter of the mouth of the container 1 to be closed, is formed within the lower portion of . . . .. . .. . . . . .. ... . . .. .. .. . . . ... . . . . . . . .

the body 6 around said central pcrtion terminated by said central - bearing surface 40. A bore 43 within the body 6 establishes a communication between said chamber 42 and the upper part of the body 6. An union 44 screwed within the body 6 is provided for connectingly supporting an expansion casing ~5 so as to establish a communication between the inner working chamber 46 of said expansion casing and the annular chamber 42.

Said chamber 42 is filled wlth a heat transfer fluid 47, pre-ferably a substantially incompressible liquid showing a good thermal I
conductivity, for instance oil, which is maintained under a slight over pressure by a spring 48 within the expansion casing 45 compressed between the adjustably screwed cap 49 of the expansion casing 45 and the sliding piston 50 thereof. Alternatively, or additionally to the spring 48, an i.nert gas under pressure 51, for instance nitrogen, may be provided within thé second chamber 52 of the casing 45, a safety pressure valve 58 being provided within the cap 49, . .
In said embodiment, unlike the first embodiment and since the non-metallic membrane 13' has a thermal conductivity far lower than the metallic membrane 13, said membrane 13' is permanently held at a relatively high temperature by the heated oil 47 within the annular chamber 42. On the other hana, the elasticity of said membrane 13' being greater that the metallic membrane 13, the pro-vision of the spacing member 41 permits to achieve a doughnut-shaped distortion of the non supported annular portion o the.m~mbrane when coming in pressure contact with the mouth 5 of the container 1 so as to better match the contour thereof, The counter pressure created within the incompressible heat transfer médium 47 as a result of the slight protrusion o~ the mel~rane within the chamber 42, when said membrane is raised by the mouth of the container brought ~ in pressure contact thereagainst, here allows to carry on in a single `~ step the heating and the application ., .

~ - 10 -.

- - - - - - .

~072~S .

of pres~ure onto the thermoweldable lid 4 positioned on the mouth 5 of the container. In order to improve heat exchange between the mass of the body 6 and the heat transfer fluid 47, the annular chamber 42 is advantageously provided with outwardly extending grooves 54 ex-tending within the mass of the body 6 and formed for instance by electro-erosion. .

In said embodiment, the container to be closed is conveyed straight below the seallng head 3 with said sealing head in its upper positi.on, as disclosed in reference with the first embodiment, afterwards the sealing head is lowered in a single run onto the . .
container 1 so as to realize simultaneously the fusion of the .
thermoplastic layer of the lid and the application under pressure of the lid onto the mouth 5 of the container. Duration of the closing step is about 3 seconds.

Alternatively in the first embodiment, in lieu of air under pressure, use can also be made of a liquid under pressure, for instance oil, in order to improve thermal exchange between the body and the metallic membrane. In the same manner, instead of having heating means constituted by a heating collar surrounding the peri-phery of the body 6, said heating means may be embedded within the body 6. Said embedded heating means may comprise electrical windings, conduits for a li~uid or steam at a high temperature, or micro-waves generating means.

As concerns the second embodiment, depending upon the diameter of the mouth of the containers to be closed and upon the working pressure which are required for obtained heat sealing of the lid thereto, the central surface 40 may be omitted, as also the spacing .
.

,, . . ~ , .. ., ., . . . .. . ~ ., . .. . ., . , . .. . . . . . .. .. . ~ .. .. . . . . .
~ .

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member, the inert chan~er of the heat transfer fluid having thus any convenient shape but being provided~ithatl~astal~annular portion corresponding substantially to the nominal diameter of the mouth of the container to be closed. Ihe closing of orifices formed within unflat surfaces, for instance convex surfaces, may be reached with such a configuration of the heat sealing device of the invention.

Changes in details may be made without departing from the spirit or the scope of my invention as defined by the appended c laims .

.,

2 5 : 30 ... . . . . . ..

Claims

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:

1. A method for heat sealing onto a glass container a composite lid consisting of a thin metallic foil of a light alloy and a layer of thermoplastic thermoweldable material thereon, which comprises the steps of:
(a) placing a said lid onto a mouth of a glass container with said layer of thermoweldable material contacting said mouth, (b) bringing into contact with said lid on said mouth a flexible impervious membrane which is stretched by its outer periphery on a movably and hingedly supporting frame so as to normally extend in a plane and applying pressure to said membrane, (c) applying a controlled heat flow to the side of said membrane opposite to said lid while said membrane is pres-surized to tightly thermoweld the lid to the container, and (d) separating said membrane from said lid thus heat sealed onto said mouth of said glass container.

2. A method according to claim 1, wherein said membrane is metallic and wherein said heat flow is obtained by having the face of said membrane opposite to said lid in contact with an adjacent heated metallic surface when said membrane is brought into pressure contact with said lid on said container mouth.

3. A method according to claim 2, wherein after said membrane has come into contact with said adjacent metallic surface a fluid under pressure is applied against said opposite face of said membrane.

4. A method according to claim 1, wherein said membrane is non-metallic and wherein said heat flow is obtained by a heated-fluid under pressure in permanent contact with said opposite side of said membrane.

5. A method according to claim 3, wherein said pressure contact between said membrane and said lid in position in said container is carried on by a controllable relative displacement of said membrane supporting frame toward said container, pressure contact being maintained during a period of time to achieve said heat sealing, and thereafter said supporting frame is moved away from said container.

6. A method for heat sealing composite lids comprised by a laminate of a ductile light alloy coated with a layer of a thermoweldable plastic material onto a glass container, which comprises the steps of pressure applying onto the said lid in position on the mouth of the container with the side thereof consisting in said thermoplastic layer in contact with said mouth a flexible impervious metallic membrane which is stretchingly supported by its outer periphery on a movable and hingedly mounted supporting frame, submitting the side of said membrane opposite to said lid to a controlled heat flow essentially transmitted from a solid thermal accumulator consisting in a movably and hingedly supported body, one end of said body forming said supporting frame for supporting said membrane, wherein said application of said membrane onto said lid in position onto said mouth of said container is obtained in a first step by a relative displacement of said movably mounted body toward said container so as to bring said opposite side of said membrane into contact with an adjacent wall of said body and, in a second step, by applying onto said opposite side of said membrane a fluid under pressure, and of disengaging said membrane from the said lid thus heat sealed onto said glass container.

7. A method according to claim 6, wherein said heat flow is generated by electrical resisting means.

8. A device for heat sealing a composite lid onto a glass container, said composite lid consisting in a foil of a light alloy coated on one side with a layer of a thermoweldable plastic material, said device comprising:
- a hingedly and movably body comprising a membrane supporting frame, - a flexible impervious membrane made of a simple sheet material having an outer periphery;
- means for stretching said membrane onto said frame, so as said membrane is stretched by its said outer periphery on said frame, - means for selectively displacing said frame to thereby bring said membrane stretched on said frame in and out of pressure contact by one side thereof with a lid in position on a mouth of a said container, and - heat generated means within said body separate from said frame for selectively heating said membrane via a heat transfer medium adapted to contact at least temporarily said membrane, and - means for selectively pressurizing the membrane while it is being heated.

9. A device according to claim 8, wherein said body comprises at least at said one end thereof a closed inner chamber which is closed by said membrane.

10. A device according to claim 9, wherein said body has at least a metallic core within which is formed at least partially said inner chamber, said heating means being arranged so as to heat said metallic core.

11. A device according to claim 10, further comprising means for selectively feeding said inner chamber with a fluid under pressure.

12. A device according to claim 11 wherein said inner chamber is cylindrical and is provided with a substantially flat surface integral with said metallic core and extending parallel and close to said opposite side of said membrane, said membrane being metallic.

13. A device according to claim 12, wherein said pressure fluid feeding means comprises fluid passage means in said body opening in said flat surface.

14. A device according to claim 11, wherein said membrane is non-metallic, said fluid being a substantially incom-pressible liquid showing good thermal conductivity.

15. A device according to claim 14, wherein said inner chamber is permanently filled with said liquid, a cali-brated expension device being mounted on said body and communicating with said inner chamber.

16. A device according to claim 13, wherein said body is supported at its end opposite to said frame through a hinge joint by a end of rod of a controllably actuable cylinder.

17. A device according to claim 15, wherein said body is supported at its end opposite to said frame through a hinge joint by a end of rod of a controllably actuable cylinder.

18. A device according to claim 16, wherein said heating means comprises electrical resisting means adapted for connection to an electrical power source, temperature control means being provided within said body for automatically adjusting the temperature of said metallic inner core.

19. A device according to claim 17, wherein said heating means comprises electrical resisting means adapted for connection to an electrical power source, temperature control means being provided within said body for automatically adjusting the temperature of said metallic inner core.